Coaxial connector for coaxial cable having a corrugated outer conductor

Information

  • Patent Grant
  • 6471545
  • Patent Number
    6,471,545
  • Date Filed
    Friday, November 12, 1993
    31 years ago
  • Date Issued
    Tuesday, October 29, 2002
    22 years ago
Abstract
A coaxial connector (10) for a coaxial cable (100) having a corrugated outer conductor (108), including one which is helically corrugated. An adapter (40) of the connector can include a crimpable sleeve (44) within which is a bushing (70) initially having an axial slot (72) of selected dimension. The inner surface (74) of the bushing is fluted defining ridges and grooves (for cable of annular corrugation), or a continuous helical ridge (76) and associated groove (78) defining a thread of corresponding pitch, and general inner diameter permitting cable insertion. Upon full threading of the cable end into adapter (40), crimp sleeve (44) is crimped thus closing axial slot (72) and stopping the crimp process to achieve a minimum desired inner diameter. The adapter may be a discrete subassembly and securable to a forward connector portion in modular fashion by complementary threaded flanges (32,46). A connector (500) can also include one or more radial holes (514) extending to the cable-receiving region permitting solder (522) or conductive epoxy to be deposited following cable insertion, for mechanically and electrically connecting the rearward connector portion to the cable outer conductor (510) other than by crimping.
Description




FIELD OF INVENTION




The present invention is related to electrical connectors and more particularly to connectors for coaxial cable having a corrugated outer conductor.




BACKGROUND OF THE INVENTION




Generally coaxial cable includes an inner conductor surrounded by a layer of dielectric material and precisely centered within an outer conductor, and having an outer jacket of dielectric material. In certain coaxial cable, the outer conductor defines a ground return path necessary for microwave signal transmission, and is termed semirigid coaxial cable. In certain semirigid coaxial cable, the outer conductor is strengthened by corrugation, and in certain such cable the corrugation is helical, as is described in proposed draft Military Specification MIL-C-28830/AA. U.S. Pat. No. 5,154,636 discloses a connector for such cable includes a forward connector assembly with an inner contact disposed within a dielectric insert in an outer conductive housing, with the outer housing including a rearwardly extending threaded flange in which a flaring ring is disposed. A rear connector portion is assembled separately to the cable end, and comprises a clamping member having a threaded inner surface to match the helical corrugations of the outer cable conductor. The flaring ring has an inner diameter at least as small as the inside diameter of the helically corrugated outer cable conductor, and includes a bevelled end which engages the inner surface of the open end of the outer cable conductor to flare the engaged portion outwardly against a complementarily bevelled surface along the forward end of the clamping member, as the forward connector assembly is threaded onto the end of the clamping member. U.S. Pat. No. 5,137,470 discloses a similar connector.




Other connectors for coaxial cable with helically corrugated outer conductor are disclosed in U.S. Pat. Nos. 3,199,061; 4,047,291; 4,995,832 and 4,824,400. Additional connectors for coaxial cable having an annularly corrugated outer conductor are disclosed in U.S. Pat. Nos. 4,046,451 and 4,800,351.




It is desired to provide a coaxial connector for coaxial cable having a corrugated outer conductor which is easily assembled thereto and mechanically secured thereto.




It is further desired to provide such a connector which is easily assembled to the cable without deforming the outer conductor of the cable and which assures an electrical connection of the inner surface of the outer conductor with the outer conductive housing of the connector.




SUMMARY OF THE INVENTION




The present invention includes a connector having a forward or mating portion of standard or conventional configuration, and a rearward portion adapted to receive a prepared cable end thereinto. The rearward portion includes a bushing entrapped within a sleeve of the outer conductive housing of the connector and cooperatively receives the corrugated cable outer conductor thereinto for being either crimped thereagainst or soldered thereto to establish an assured ground connection therewith as well as a mechanical connection thereto. The bushing is initially C-shaped in cross-section which is manufactured to be disposed in the sleeve of selected inner diameter so that the axial slot is partially open to initially define a gap of selected spacing, with the bushing fabricated such that the general inner diameter after assembly within the sleeve is related closely to the general outer diameter of the cable outer conductor.




The interior surface is profiled into alternating ridges and grooves to match the corrugations of the outer conductor of the coaxial cable, and initially permits the cable end to easily be inserted thereinto until the inner conductor is matingly received into a socket contact section of the forward connector portion and the end of the cable's outer conductor abuts an annular interior flange of the sleeve. In a first embodiment, the sleeve is then crimped with crimp tooling against the bushing, urging the bushing against the corrugated cable outer conductor at least substantially closing the axial slot and compressing the ridges of both the cable conductor and the bushing into the opposing grooves of the other in an interference fit. The gap of the axial slot is precisely dimensioned to permit sufficient reduction in bushing inner diameter so that the general inner diameter of the bushing complements the outer diameter of the cable outer conductor to define a compression fit with controlled slight deformation of the outer conductor, with either the crimp tooling or ultimately the closing of the axial slot acting to control crimping to avoid deformation of the cable outer conductor into the underlying insulation. In another embodiment, the sleeve and bushing include one or more aligned apertures radially thereinto through which solder or conductive epoxy may be deposited to flow between the bushing inner surface and the cable outer conductor outer surface and harden or cure.




In a particular embodiment of the present invention for use with cable having a helically corrugated outer conductor, the interior surface of the bushing is threaded to have a pitch equivalent to the pitch of the helically corrugated outer conductor, and has a general inner diameter permitting the cable end to be threaded into the bushing without undue effort. The cable end is threaded into the bushing held within the sleeve until the inner conductor is matingly received into a socket contact section of the forward connector portion and the forward edge of the outer conductor abuts a rearwardly facing surface of an annular interior flange of the sleeve. This embodiment is useful with either the crimping or soldering approaches.




Where the connector is to be crimped onto the cable, the bushing's interior surface is profiled to define a helical ridge or thread and associated helical groove, with the profile precisely dimensioned to assure that upon crimping the surfaces defining the groove of the bushing abut and are compressed into the opposing surfaces of the ridge of the cable outer conductor, but the surfaces defining the ridge of the bushing does not engage the surfaces defining the groove of the cable outer conductor. Such arrangement assures that the bottom of the groove of the cable outer conductor is not engaged and deformed radially inwardly and into the insulative foam, while controllably deforming the ridge of the cable outer conductor to a limited extent to clinch the crest of the ridge which does not deform into the insulative foam and does not affect impedance of the cable. The leading edge of the outer conductor, which is initially urged tightly against the annular flange of the sleeve containing the bushing when threaded into the adapter, is pressed even more tightly thereagainst further enhancing the electrical connection of the inner surface of the outer conductor at a plurality of points about the circumference between the inner surface of the cable outer conductor and the connector outer conductive housing.




In one particularly useful form of the present invention, the forward connector portion is a subassembly including the inner contact within a dielectric housing, and the rear face of the portion includes a threaded annular flange. The rearward connector portion includes a forwardly extending annular flange complementarily threaded to be threaded onto the annular flange of the forward connector portion. Thus the rearward subassembly can be dimensioned to the specific size of the cable, while the forward subassembly can be one selected from several varieties thereof having standardized threaded flanges, in modular fashion. The modular arrangement permits utilization of the same rearward subassembly with a right angle forward connector configuration, for example, or one having a socket style or a pin style forward inner contact section as desired, or one having a circuit board mountable forward contact section.




It is an objective of the present invention to provide a coaxial connector suitable for use with semirigid coaxial cable of the type having corrugated outer conductor.




It is also an objective to provide such a connector for use with cable having a helically corrugated outer conductor.




It is additionally an objective to provide a coaxial connector crimpable to a corrugated cable outer conductor with only slight deformation of the cable outer conductor radially inwardly toward the inner conductor and yet establishing an assured mechanical and electrical connection.




It is also an objective to provide a coaxial connector which is solderable to a corrugated cable outer conductor to establish an assured mechanical and electrical connection.




It is a further objective to provide a cable-engaging connector portion which can be utilized in modular fashion with one of a variety of forward connector portions.




Embodiments of the present invention will now be described by way of example with reference to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an isometric view of the coaxial cable connector of the present invention, with the bushing and adapter exploded from the forward connector assembly;





FIG. 2

is a longitudinal section view of the bushing and adapter of the connector of

FIG. 1

, with a prepared cable end to be inserted thereinto;





FIGS. 3 and 4

are longitudinal section views of the connector of

FIG. 1

threaded onto the coaxial cable and then crimped onto the helically corrugated outer conductor, and with the adapter threadedly coupled to a flange of the forward connector assembly;





FIGS. 5 and 6

are enlarged partial longitudinal section views of the cable end and the bushing, with

FIG. 5

being diagrammatical showing the relationship of the bushing profile and the cable outer conductor profile, and

FIG. 6

illustrating the crimped condition;





FIG. 7

is similar to

FIG. 4

with an embodiment of connector for use with a larger diameter coaxial cable;





FIG. 8

is a longitudinal section view of another embodiment of connector applied to a coaxial cable, with the inner contact having a socket contact section and being matable to the connector of

FIG. 4

;





FIG. 9

is a view similar to

FIG. 4

of another connector embodiment, with the forward connector assembly being a right angle connector; and





FIGS. 10 and 11

are isometric and sectional views of yet another connector embodiment for being joined to a coaxial cable by solder or conductive epoxy.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The coaxial connector of the present invention includes a forward connector portion and a rearward connector portion, with the rearward connector portion having a body section


42


and including a bushing


70


which will be disposed within a crimp sleeve portion


44


extending rearwardly from body portion


42


. Preferably the rearward connector portion is a discrete adapter assembly


40


, as shown in

FIGS. 1 and 2

, which is securable to a forward connector assembly


10


which enables modularity as will be described. Forward connector assembly


10


includes an outer conductive housing


12


and an inner conductor or contact


14


held coaxially therewithin by a dielectric insert


16


as shown in FIG.


3


. Mating interface


18


of the connector is seen in

FIG. 1

to include a pin contact section


20


coaxially surrounded by an outer contact section


22


defined by four cantilever spring arms


24


. A coupling nut


26


is rotatably affixed to the outer conductive housing


12


and facilitates assured mating of the connector with a mating or complementary connector (see FIG.


8


).




Extending rearwardly from an assembly face


28


of forward connector assembly


10


is a socket contact section


30


of inner contact


14


matable with the inner conductor of the cable. Outer conductive housing


12


includes an externally threaded flange


32


extending axially rearwardly from assembly face


28


, cooperable with internally threaded flange


46


extending forwardly from body section


42


of adapter


40


, enabling assured mechanical and grounding coupling of adapter


40


with forward connector assembly


10


. Bushing


70


is shown to be a member C-shaped in cross-section initially having a defined axial slot


72


therealong with a gap of selected dimension. Bushing


70


has an internal surface


74


which is profiled to define parallel adjacent grooves


76


between ridges


78


of selected spacing at a slight angle from being orthogonal to the axial direction to define an approximate helical thread, and which when bushing


70


is compressed to at least substantially close gap


72


, define a substantially continuous helical thread.




Referring to

FIG. 2

, cable


100


is shown to have an inner conductor


102


having an exposed section


104


extending from cable


100


preferably shaped to define a pin contact section matable with a socket contact. Inner conductor


102


is disposed within a dielectric sleeve


106


(in phantom), which maintains it coaxially within outer conductor


108


contained within an outer jacket


110


. Outer conductor


108


comprises a corrugated shape having alternating ridges


112


and grooves


114


which as shown is a helical corrugation in which actually one continuous ridge is wound along the length thereof such as at a groove-to-groove spacing of about 0.105 inches, with the dimension between the crest of the rounded ridge and the groove bottom may be about 0.032 inches. The outer conductor extends to a leading edge


116


which is preferably orthogonal to the inner conductor. In such cable electrical current is carried adjacent inner By surface


118


of outer conductor


108


which may have a thickness of about 0.008 inches. Spaces


120


defined along inner surface


118


inwardly of ridges


112


is air-filled surrounding insulative layer


106


which may be low loss foam polyethylene.




Adapter


40


is assembled by placing bushing


70


into large rearward cavity


48


until leading edge


80


abuts rearwardly facing surface


50


defined by annular interior flange


52


. A rear edge portion of sleeve


44


is then inturned to form an inturned flange


54


along rear edge


82


of bushing


70


, as seen in

FIG. 3

, which presses against rear bushing edge


82


and tightly secures bushing


70


between annular flange


52


and inturned sleeve portion


54


. When adapter


40


is threaded onto forward connector assembly


10


, socket contact section


30


is disposed within forward cavity


56


of body section


42


. The entire connector assembly is ready to receive a prepared cable end thereinto for termination; alternatively, the adapter


40


may be applied to the cable end prior to securing adapter


40


to forward connector assembly


10


.




The prepared cable end is threaded into the cable receiving rearward end


58


of adapter


40


until leading edge


116


of outer conductor


108


abuts against annular interior flange


52


and inner conductor pin section


104


becomes matingly engaged with socket contact section


32


. Sleeve


44


is then crimped with crimping tool (not shown) in a manner similar to crimping procedures followed with other electrical connectors, which thus deforms sleeve


44


radially inwardly so that inner surface


60


of large cavity


48


is pressed against the outer surface of bushing


70


and compresses bushing


70


to a smaller diameter by closing gap


72


(FIG.


1


). Crimp tooling includes dies which are closed to a fixed crimp diameter as is conventional with crimp tooling in general, to control the amount of crimp of the present invention to minimize deformation of the cable outer conductor; as an ultimate control on crimping, the gap along the axial slot of the bushing will stop the crimping procedure when facing edges


84


defining gap


72


abut stopping further deformation of sleeve


44


.




As a result, as seen in

FIG. 4

, inner surface


74


of bushing


70


is moved snugly against the outer surface of outer conductor


108


as ridges


78


move into grooves


114


and ridges


112


of outer conductor


108


are pressed into grooves


76


of bushing


70


, without deforming the outer conductor radially inwardly but with compression clinching of ridges


112


therearound. The outer conductor will thereafter maintain a spring bias radially outwardly against the bushing's inner surface


74


, providing a substantial frictional engagement between cable outer conductor


108


and bushing inner surface


74


preventing inadvertent unthreading of the cable end from the connector due to handling or to vibration during in-service use. Further, it is believed that the corners of edges


84


of gap


72


along inner surface


74


would tend to dig into cable outer conductor


108


to assist in preventing inadvertent unthreading. Cable


100


is thus firmly secured to adapter


40


and an assured electrical connection is established between inner conductor


102


and contact member


14


and between outer conductor


108


and annular flange


52


of adapter


40


and to outer conductive housing


12


of connector assembly


10


.




The profile of the bushing inner surface


74


and the cable outer conductor is illustrated in

FIGS. 5 and 6

. Preferably the crests of ridges


76


of the bushing have a lower “height” than the depth of the bottoms of corresponding grooves


114


of cable outer conductor


108


, so that upon engagement of the groove bottoms


78


of the bushing with crests of ridges


112


of the cable outer conductor, the bushing crests


76


are spaced from the groove bottoms


114


of the cable outer conductor. The width of the axial slot


72


is selected so that in the crimped state the general inner diameter (along the crests) of the bushing is greater than the diameter of the cable outer conductor along the groove bottoms along the outwardly facing surface, thus acting to ultimately prevent overcrimping and radially inward deformation into the insulative layer


106


.




Abutment of bushing and outer conductor preferably only occurs within the regions identified as ER or “engagement regions”, and no engagement occurs in the regions identified as NR or “nonengagement regions”. The precise dimensions of tile bushing profile are selected to accommodate variations within manufacturing tolerance of the cable so that assured engagement occurs when the cable is at its smallest concerning outer diameter of the outer conductor and radius of the groove bottom


114


, which are dimensions controlled by cable standards. The resultant radius R


1


of the ridge


112


of the outer conductor is at its largest within specification limits, and the radius R


2


of the bushing groove


78


must be selected to assure abutment and clinching along as much of the axial length of regions ER as possible. Clinching in these regions will incrementally deform the ridges of the cable outer conductor into air-filled spaces


120


but will not affect the controlled inner diameter of the cable outer conductor nor deform the insulative layer


106


. Also such clinching along leading edge


116


of cable outer conductor


108


will urge the leading edge incrementally forwardly more tightly against annular flange


52


further enhancing compression of the inwardly facing surface


118


of the outer conductor thereagainst for much of the circumference of the leading edge. Such clinching or plastic deformation of annealed brass with essentially no spring properties deformed to press against the outer conductor, against the cable outer conductor with distinctly elastic deformation and therefore stored spring okra energy upon the adapter being crimped thereonto, produces a cold weld therebetween.




An example of adapter assembly


40


can include a member comprising body section


42


, sleeve portion


44


and flange


46


is machined of half hard brass such as Alloy No. C36000 with the sleeve portion annealed to enhance the property of malleability achieving suitability for crimping, and then silver plated. Bushing


70


is formed and then machined of half hard brass, for example Alloy No. C36000, which is annealed, and then gold plated with the outer surface knurled. Both ends


80


,


82


are preferably chamfered along the outer and inner edges to facilitate insertion of either end into sleeve


44


and to facilitate receipt into either end of the leading edge


116


of cable outer conductor


108


. To facilitate appropriate crimping, the outer surface of sleeve portion


44


includes a visible indicia axially therealong at the location overlying the axial slot of the bushing therewithin, to orient the adapter within the tool for the slot and indicia to be centered along the bottom of an arcuate crimping surface of one of the opposed crimping dies.




Standards for a 50 ohm cable of copper outer conductor, foam polyethylene insulative layer and copper-clad steel wire inner conductor, are a nominal outer diameter at the groove bottom of 0.186 inches and permissible tolerance variation of ±0.005 inches, and at the ridge top of 0.250 inches +0.005 inches; groove-to-groove spacing L of 0.105 inches and permissible tolerance variation of ±0.010 inches; and groove radius of 0.020 inches and permissible tolerance variation of ±0.005 inches; and outer conductor thickness of 0.008 inches ±0.0006 inches; and inner conductor diameter of 0.075 inches ±0.001 inches. A bushing


70


therefor can be machined to define a helical thread therethrough having a ridge crest radius of 0.032 inches, groove radius R


2


of 0.038 inches and depth of 0.023 inches, and an inner diameter before crimping of 0.224 inches; and then machined to have a slot width of about 0.100 inches, permitting an inner diameter after crimping of no less than about 0.191 inches with the slot closing at the outer bushing diameter. The resulting minimum inner bushing diameter thus is no less than the maximum permissible cable outer conductor diameter of 0.186+0.005 inches, or 0.191 inches.




A second embodiment of coaxial connector is illustrated in

FIG. 7

wherein connector assembly


200


has a forward connector assembly


202


, adapter assembly


204


adapted for a cable


206


. Cable


206


is shown to have a larger diameter relative to the mating face of the connector than cable


100


of

FIGS. 1

to


4


. Outer conductor


208


is larger in diameter, and bushing


210


and sleeve


212


of adapter


204


are correspondingly larger in diameter. Inner conductor


214


is larger in diameter, and socket contact section


216


is correspondingly larger. Internally threaded forward flange


218


of adapter assembly


204


is larger in diameter, as is externally threaded flange


220


of forward connector assembly


202


. This embodiment maintains the same dimensions of mating interface


222


as mating interface


18


of the embodiment of

FIGS. 1

to


4


.





FIG. 8

illustrates an embodiment of coaxial connector


300


adapted for a cable


302


having the same dimensions as cable


100


of

FIGS. 1

to


4


, but wherein inner contact


304


within forward connector assembly


306


has a socket contact section


308


at the mating interface


310


. The embodiment of connector


300


also includes a threaded surface


312


defined along the outer surface of the outer conductive housing


314


. Connector


300


is thus adapted to be complementary to and matable with the coaxial connector


10


. Adapter assembly


316


secured to forward connector assembly


306


, however, is identical to adapter assembly


40


of

FIGS. 1

to


4


.




A right angle connector


400


is illustrated in

FIG. 9

, again using an adapter


402


identical to adapter assembly


40


of

FIGS. 1

to


4


, for use with a cable


404


having the same dimension as cable


100


thereof. Forward connector assembly


406


includes a right angle outer conductive housing


408


includes a tubular section


410


to which adapter assembly


402


is securable. The inner conductor is shown to comprise a first inner contact member


412


extending from the mating interface


414


around the right angle bend, to a second inner contact member


416


affixed to an inner end thereof, which concludes in the socket contact section


418


matable with the pin section of the cable inner conductor


420


. A dielectric insert


422


is fabricated to contain the right angle inner contact assembly in appropriate centered position within the right angle outer conductive housing.





FIGS. 10 and 11

illustrate another embodiment of the coaxial connector of the present invention. Connector assembly


500


includes an outer shell


502


having a rearward sleeve


504


within which is disposed a bushing


506


having a helically threaded groove


508


complementary with the helically corrugated outer conductor


510


of coaxial cable


512


. Solder-receiving holes


514


are seen through the rearward sleeve


504


and are aligned with solder-receiving holes


516


through bushing


506


to intersect a respective ridge


518


and thus conclude at a complementary groove


520


of the cable outer conductor


510


. Solder


522


can be flowed through holes


514


,


516


and reflowed around the cable outer conductor


510


following groove


520


and solidifying therein to define a solder joint joining bushing


506


and cable outer conductor


510


. Solder


522


may be of the type reflowable at low temperature such as 93° C., such as Ostalloy No. 200 sold by Arconium Specialty Alloys, Providence, R.I., having 44% indium, 42% tin and 14% cadmium. Alternatively conductive epoxy may be used in lieu of solder, such as EPO-TEK H20E silver epoxy sold by Epoxy Technology, Inc., Billerica, Mass. dispensable by syringes and which is said to cure at 80° C. for 90 minutes.




The present invention can comprise an adapter section of a unitary outer conductive housing of a coaxial connector, and including a sleeve section within which a bushing is disposed and crimpable to a prepared coaxial cable end. The embodiments of

FIGS. 8 and 9

are illustrative of the benefits of the modular nature of the adapter assembly of the present invention, when it is embodied in the form of a discrete adapter assembly rather than an integral part of an outer conductive housing of the connector.




Other variations and modifications can occur to the artisan and are within the spirit of the invention and the scope of the claims.



Claims
  • 1. A connector for connection to an end of a coaxial cable having an outer conductor having a corrugated profile and an outer insulative layer, and the end prepared to expose a length of the outer conductor to a leading edge and further expose a portion of an inner conductor forwardly of the leading outer conductor edge and the insulative layer, the connector comprising:a forward connector portion including an inner contact extending from a first contact section exposed at a mating interface to a second contact section exposed at a cable face adapted to be electrically engaged to an end of the inner conductor of the coaxial cable, a dielectric insert surrounding the inner contact, and an outer conductive housing extending from the mating interface; and a rearward connector portion including a sleeve portion extending to a rearward end thereof from a body portion including an annular interior flange forwardly of which is disposed said second contact section, and a bushing disposed in said sleeve portion and being cylindrical with an outer surface and an inner surface defining a cable-receiving region thereinto from a rearward end thereof, said inner surface initially having an inner diameter just large enough to receive thereinto a prepared end of the coaxial cable until a leading edge of said corrugated outer conductor abuts said annular flange and said end of said inner conductor electrically engages said second contact section; said bushing inner surface being profiled with alternating ridges and grooves to define a corrugated shape complementary to the corrugated shape of the cable outer conductor, with the ridges having a height less than the the depth of the grooves of the corrugated cable outer conductor, and the bushing grooves being dimensioned incrementally narrower than ridges of said corrugated outer conductor, wherein said rearward connector portion is adapted to receive thereinto the prepared end with said bushing having dimensions and shape selected to at least closely complement on outer surface of the cable outer conductor to facilitate establishment of an electrical connection of the rearward connector portion thereto to establish an assured mechanical connection between said cable and said connector.
  • 2. A connector as set forth in claim 1 wherein said sleeve portion is deformable and said bushing includes an axial slot therealong communicating from the outer surface thereof to said inner surface thereof of selected width permitting said bushing to be reduced in diameter a controlled amount upon being crimped around said outer conductor of said cable inserted thereinto for said bushing ridges to enter said grooves of said corrugated outer conductor and said ridges of said corrugated outer conductor to enter and abut bottom surfaces of said incrementally narrower bushing grooves and be clinched thereby, all enabling crimping of said rearward connector portion against said outer surface of said cable outer conductor, for establishing a crimped connection between said rearward connector portion and said cable outer conductor.
  • 3. A connector as set forth in claim 1 wherein said rearward connector portion includes at least one hole extending radially thereinto through said sleeve portion and said bushing to said cable-receiving region enabling hardenable fluid conductive material to be introduced into said cable-receiving region of said rearward connector portion subsequently to receipt thereinto of said prepared cable end, for establishing a mechanical and electrical connection between said rearward connector portion and said cable outer conductor.
  • 4. A connector as set forth in claim 3 wherein said rearward connector portion includes a plurality of holes extending radially thereinto through said sleeve portion and said bushing to said cable-receiving region.
  • 5. A connector as set forth in claim 3 wherein said at least one hole intersects said bushing inner surface at one of said ridges thereof, permitting said hardenable fluid conductive material to be flowed into one of groves said of said cable outer conductor and subsequently hardened.
  • 6. A connector as set forth in claim 5 wherein said outer conductor is helically corrugated wherein said bushing inner surface is profiled to contain thereon a helical ridge and associated helical groove complementary to said helically corrugated outer conductor, and said bushing inner diameter defined by crests of said helical ridge initially is incrementally less than an outer diameter of said corrugated outer conductor defined by the crest of the ridge of said helically corrugated outer conductor, whereby said cable outer conductor is threadable into said bushing during insertion of said prepared cable end into said rearward connector portion.
  • 7. A connector as set forth in claim 6 wherein said bushing includes chamfered edges at opposed ends thereof adjacent said inner surface facilitating insertion of said cable end thereinto.
  • 8. A connector for connection to an end of a coaxial cable having an outer conductor having a corrugated profile and an outer insulative layer and the end prepared to expose a length of the outer conductor to a leading edge and further expose a portion of the an inner conductor forwardly of the leading outer conductor edge and the insulative layer, the connector comprising:a forward connector portion including an inner contact extending from a first contact section exposed at a mating interface to a second contact section exposed at a cable face adapted to be electrically engaged to an end of the inner conductor of the coaxial cable, a dielectric insert surrounding the inner contact, and an outer conductive housing extending from the mating interface; and a rearward connector portion including a deformable sleeve portion extending to a rearward end thereof from a body portion including an annular interior flange forwardly of which is disposed said second contact section, and a bushing disposed in said sleeve portion and being cylindrical with an outer surface and an inner surface defining a cable-receiving region thereinto from a rearward end thereof, said inner surface initially having an inner diameter just large enough to receive thereinto a prepared end of the coaxial cable until a leading edge of said corrugated outer conductor abuts said annular, flange and said end of said inner conductor electrically engages said second contact section; said bushing inner surface being profiled with alternating ridges and grooves to define a corrugated shape complementary to the corrugated profile of the cable outer conductor, with the ridges having a height less than a depth of the grooves of the corrugated cable outer conductor, and the bushing grooves being dimensioned incrementally narrower than said ridges of said corrugated outer conductor; and said bushing including an axial slot therealong communicating from the outer surface thereof to said inner surface thereof of selected width permitting said bushing to be reduced in diameter a controlled amount upon being crimped around said outer conductor of said cable inserted thereinto for said bushing ridges to enter said grooves of said corrugated outer conductor and said ridges of said corrugated outer conductor to enter and abut bottom surfaces of said incrementally narrower bushing grooves and be clinched thereby, wherein said rearward connector portion is adapted to receive thereinto the prepared end and to be controllably crimped thereonto to establish an assured mechanical connection between said cable and said connector with said bushing having dimensions and shape selected to clinch to ridges of said corrugated outer conductor with only slight deformation of said outer conductor radially inwardly.
  • 9. A connector as set forth in claim 8 wherein said forward connector portion is a discrete assembly having a threaded flange extending from a rearward face, and said rearward connector portion including a complementarily threaded flange extending forwardly from said body section to be threaded onto said threaded flange of said forward connector portion, whereby said rearward connector portion defines an adapter modular in nature to be affixed to a selected forward connector assembly.
  • 10. A connector as set forth in claim 8 wherein said sleeve portion has an axial length slightly greater than an axial length of said bushing and upon insertion of said bushing thereinto until abutted against said annular interior flange an end portion of said sleeve portion is inturned against a rearward end of said bushing for bushing retention in said sleeve portion.
  • 11. A connector as set forth in claim 8 wherein said sleeve portion includes a visible indicia along the outer surface thereof overlying said axial slot of said bushing therewithin.
  • 12. A connector as set forth in claim 8 wherein said bushing includes chamfers at edges of opposed ends thereof adjacent said outer surface thereof facilitating insertion of said bushing into said sleeve portion.
  • 13. A connector as set forth in claim 8 wherein said outer conductor is helically corrugated wherein said bushing inner surface is profiled to contain thereon a helical ridge and an associated helical groove complementary to said helically corrugated outer conductor, and said bushing inner diameter defined by crests of said helical ridge initially is incrementally less than an outer diameter of said corrugated outer conductor defined by the crest of the ridge of said helically corrugated outer conductor, whereby said cable outer conductor is threadable into said bushing during insertion of said prepared cable end into said rearward connector portion.
  • 14. A connector as set forth in claim 13 wherein said bushing includes chamfered edges at opposed ends thereof adjacent said inner surface facilitating insertion of said cable end thereinto.
RELATED APPLICATION INFORMATION

This is a Continuation-in-Part application of Ser. No. 08/062,100 filed May 14, 1993, now abandoned.

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3842294 Jun 1990 DE
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Entry
MIL-C 28830/CC Draft Military Specification Sheet dated Apr. 17, 1992, pp. 1 to 3; Defense Electronics Supply Center, Dayton, Ohio.
Continuation in Parts (1)
Number Date Country
Parent 08/062100 May 1993 US
Child 08/151095 US