The invention relates to a coaxial connector.
A motor vehicle roof antenna which has multiple antennae, for example a mobile radio antenna and a GPS antenna, has, in its housing, in each case one coaxial connector portion for each antenna, as disclosed in DE 20 2005 004 658 U1. The coaxial connector portions, which will hereinafter be referred to as first coaxial connector portions, are typically arranged parallel and with a certain spacing to one another, and, together with associated coaxial counterpart connector portions, which will hereinafter be referred to a second coaxial connector portions, form in each case one coaxial connector.
The individual coaxial connector portion constitutes the interface between the high-frequency signal line to the associated antenna connection in the housing of the motor vehicle roof antenna and the high-frequency signal line to the associated terminal within the motor vehicle.
The external conductor of a first coaxial connector portion of said type is designed as a so-called spring cage. A spring cage is to be understood to mean a substantially prismatic or sleeve-shaped hollow body which, at the distal end of the external conductor, has in each case one gap of a certain length along the individual side edges—in the case of a prismatic hollow body—or in equidistant angular sections—in the case of a sleeve-shaped hollow body. In each case one spring lug is situated between two gaps.
It is preferable for each spring lug, in the direction of the distal end of the external conductor, that is to say of the distal end of the spring cage, to be both narrowed in width and directed radially inward in the direction of the longitudinal axis of the prismatic or sleeve-shaped hollow body. It is furthermore preferable for the individual spring lugs, at the distal end of the spring cage, to be directed radially outward again in order to more easily center the second coaxial connector portion as the second coaxial connector portion is plugged into the associated first coaxial connector portion.
In particular in the case of a prismatic hollow body being used as a spring cage, the individual spring lugs are each planar. The planarity of the individual spring lugs permits a high level of flexibility at the proximal end of the individual spring lugs.
If a second coaxial connector portion is plugged into a first coaxial connector portion, each individual spring lug of the spring cage belonging to the first coaxial connector portion makes contact, at the transition between its radially inwardly directed region and its radially outwardly directed region, with the outer shell surface of the external conductor of the associated second coaxial connector portion. In the plugged-together state, each individual spring lug of the spring cage is braced and, with its spring force thereby generated, effects firstly a non-positively locking mechanical connection and secondly good electrical contact between the first and second coaxial connector portions.
It is preferable for each individual substantially planar spring lug of the spring cage to have, on the inside in its center, an inwardly directed elevation, a so-called bead, which runs in a longitudinal direction of the spring lug. Said bead additionally increases the stiffness at the distal end of the individual spring lug.
In particular in the plugged-together state of the coaxial connector, the gaps between the individual spring lugs of the spring cage become larger, which disadvantageously do not optimally shield the electromagnetic radiation generated by the second coaxial connector portion.
If multiple first coaxial connector portions and multiple second coaxial connector portions are arranged respectively in parallel in a housing, and if, here, the spacing between individual first coaxial connectors differs from the spacing between associated second coaxial connectors for manufacturing reasons, then the width of individual gaps in the individual spring cages can also additionally become larger and additionally impair the shielding attenuation of the spring cage.
It is therefore an object of the invention to provide a coaxial connector with optimized shielding characteristics.
This object is addressed by the embodiments recited in the independent claims. Further embodiments are recited in the dependent claims.
According to the invention, in the region of each gap between in each case two adjacent spring lugs of the spring cage, there is provided in each case at least one shielding component which is connected to one of the respectively adjacent spring lugs.
A shielding component is to be understood substantially to mean a component which, owing to its shape, its size, its position and its orientation in relation to the spring lug to which the shielding component is connected, at least partially attenuates, or prevents an emission of, the electromagnetic radiation that is emitted from the coaxial connector through the gap between the two adjacent spring lugs.
In a first preferred embodiment according to the invention, for each gap, there is provided in each case one single shielding component which is fastened to a spring lug and which at least partially covers the gap between the two adjacent spring lugs. The more completely the entire gap between two adjacent spring lugs is covered by the shielding component, the more effective is the shielding of the electromagnetic radiation in the gap and thus the attenuation of the emission of the electromagnetic radiation from the gap.
In an enhancement of the first embodiment according to the invention, the shielding component which is respectively provided for each gap and which is fastened to a spring lug preferably also at least partially covers the spring lug situated at the other end of the gap. Whereas it is the case even with approximately complete coverage of the gap by the shielding component that electromagnetic radiation can escape from the coaxial connector through a residual slot, which is required for functional and manufacturing reasons, between shielding component and opposite spring lug, this is, in the case of the opposite spring lug being covered by the shielding component, prevented to an ever greater degree with increasing coverage of the opposite spring lug.
In a first sub-variant of the first embodiment according to the invention, the shielding component is of planar design. This design of a shielding component advantageously constitutes the easiest shielding in terms of manufacturing.
In a second sub-variant of the first embodiment according to the invention, the shielding component has a bend. By means of the bend, the gap can be more effectively covered by the shielding component. In particular, by means of the bend, the orientation of the two sub-regions of the shielding component can be adapted to the orientation of the respectively adjacent spring lug, and therefore the non-covered residual gap can be minimized.
In a third sub-variant of the first embodiment according to the invention, the shielding component has a curvature which corresponds to the curvature of the individual spring lugs. In comparison with the first sub-variant, the third sub-variant exhibits improved coverage of the gap and thus improved shielding. In general, each shielding component of the first embodiment according to the invention should, with regard to its shape, its size, its position and its orientation in relation to the spring lug to which the shielding component is connected, be designed and parameterized such that, both in the non-plugged-together state and during the plugging-together phase of the first and second coaxial connector portions, no blockage, seizing or jamming occurs between the shielding component and the oppositely situated spring lug which is not connected to the shielding component.
In a second embodiment according to the invention, to both spring lugs that are respectively adjacent to one another across a gap, there is fastened in each case one shielding component.
In a first sub-variant of the second embodiment according to the invention, the two shielding components are fastened respectively to the gap-side ends of the respective spring lugs in a radially outward direction with respect to the longitudinal axis of the coaxial connector, that is to say approximately at a perpendicular angle with respect to the respective spring lug.
In the first sub-variant, the two shielding components are thus oriented approximately parallel, and thus lengthen the associated gap in a radially outward direction with respect to the longitudinal axis of the coaxial connector, so as to form a channel. In this channel-like elongation of the gap in a radial direction, emitted electromagnetic radiation is attenuated to a similar degree as in the case of coverage of the gap by at least one shielding component.
In a second sub-variant of the second embodiment according to the invention, in the plugged-together state, the two shielding components at least partially cover one another. In a third sub-variant of the second embodiment according to the invention, in the plugged-together state of the first and second coaxial connector portions, the two shielding components cover respectively a different region of the common gap.
In order, in the non-plugged-together state and in the phase of the plugging-together of the first and second coaxial connector portions, to prevent blockage, seizing or blockage between the two shielding components of a gap, the two shielding components should be designed suitably with regard to their size, shape, position and orientation with respect to the respective spring lug to which they are respectively fastened.
The first coaxial connector portion according to the invention, together with the second coaxial connector portion, forms a single coaxial connector according to the invention. In addition thereto, multiple first coaxial connector portions are integrated, parallel and with a certain spacing to one another in a respectively spaced-apart manner, in a housing of a multiple coaxial connector portion according to the invention, for example in order for multiple high-frequency signals to be exchanged between multiple antennae respectively integrated in a motor vehicle roof antenna and multiple terminals arranged in the motor vehicle.
For this purpose, associated second coaxial connector portions, as individual coaxial connector portions or integrated in parallel in a housing of a further multiple coaxial connector portion, should be connected to the associated first coaxial connector portions of the multiple coaxial connector portion according to the invention in order to realize in each case one coaxial connector according to the invention.
To produce the first coaxial connector portion according to the invention, the external conductor has to be manufactured in addition to the internal conductor and the insulator. In particular, the manufacturer of the spring cage that forms the external conductor of the first coaxial connector constitutes a method according to the invention.
For this purpose, in a first method step, an electrically conductive planar component, composed preferably of spring bronze (CuSn6) or of some other suitable metal, is punched in accordance with the required axial length and the required circumferential length of the external conductor, which is realized as a coaxial socket or as a spring cage.
From this component, for each gap of the spring cage, the shielding component or the two shielding components are respectively punched out in accordance with their size, their shape and their position with respect to the spring lug to which they are respectively connected.
In the next method step, the punched-out planar component is bent to form a hollow cylindrical component and is connected together at the two shell-side ends in order to realize an external conductor, realized as a coaxial socket or as a spring cage, of the first coaxial connector portion according to the invention.
In the final method step, finally, in the individual gaps of the external conductor realized as a spring cage, the associated shielding component or the associated shielding components are bent into a final shape and into a final orientation with respect to the associated spring lug to which the respective shielding component is fastened.
The embodiments, enhancements and sub-variants of the coaxial connector according to the invention, of the first coaxial connector portion according to the invention, of the multiple coaxial connector portion according to the invention and of the method according to the invention for manufacturing the spring cage of the first coaxial connector portion according to the invention will be discussed in detail below on the basis of the drawing. In the figures of the drawing:
Before the coaxial connector according to the invention is discussed in detail, the coaxial connector according to the prior art will firstly be described below, in the non-plugged-together state on the basis of
The coaxial connector is composed of a first coaxial connector portion 1 and a second coaxial connector portion 2.
The first coaxial connector portion 1 has a spring cage 3, which forms the external conductor, a substantially hollow cylindrical insulator part 4, which is situated within the spring cage 3, and a substantially cylindrical internal conductor 5, which is situated within the hollow cylindrical insulator part 4.
The second coaxial connector 2 has a substantially hollow cylindrical external conductor 6, a substantially hollow cylindrical insulator part 7, which is situated within the external conductor 6, and a substantially cylindrical internal conductor 8, which is situated within the insulator part 7.
In the three-dimensional side view as per
Furthermore, each spring lug 91, 92, 93, 94 and 95 has in each case one planar surface correspondingly to the prismatic main hollow body. The planar surface of each spring lug 91, 92, 93, 94 and 95 narrows in each case with regard to its width toward the distal end of the first coaxial connector portion 1. Furthermore, in the direction of the distal end of the first coaxial connector portion 1, the planar surface of each spring lug is oriented radially inward in a first section and oriented radially outward in an adjoining second section. By means of the radial orientation of the second section of each spring lug 91, 92, 93, 94 and 95, the second coaxial connector portion 2 can be more easily centered in the first coaxial connector portion 1 during the plugging-together process.
In the plugged-together state of the coaxial connector as can be seen from
Each spring lug 91, 92, 93, 94 and 95 has, on its inner side, in each case one elevation—a so-called bead—which is in each case not illustrated in
Proceeding from the distal end of the coaxial connector, said bead extends not over the full length of the spring lug 91, 92, 93, 94 and 95. In that region of the respective spring lug 91, 92, 93, 94 and 95 in which a bead runs, the respective spring lug 91, 92, 93, 94 and 95 exhibits high stability in each case, whereas, in that region of the respective spring lug 91, 92, 93, 94 and 95 in which the bead is omitted, the respective spring lug 91, 92, 93, 94 and 95 exhibits high flexibility in each case.
The comparison of
To reduce the radiation of electromagnetic signal energy through the gaps 101, 102, 103, 104 and 105 between the individual spring lugs 91, 92, 93, 94 and 95, shielding components 111, 112, 113, 114 and 115 are respectively provided in the individual gaps 101, 102, 103, 104 and 105.
In a first embodiment of the invention, in each case one shielding component 111, 112, 113, 114 and 115 is provided in each gap 101, 102, 103, 104 and 105. Said shielding component 11, 112, 113, 114 and 115 is respectively fastened to a spring lug 91, 92, 93, 94 and 95, preferably to the gap-side end of the spring lug 91, 92, 93, 94 and 95, which is adjacent to the gap 101, 102, 103, 104 and 105 that is to be shielded.
In a first sub-variant of the first embodiment according to the invention as per
In a second sub-variant of the first embodiment according to the invention as per
In a third sub-variant of the embodiment according to the invention, the individual shielding components 111, 112, 113, 114, 115 and 116 as per
This third sub-variant of the first embodiment according to the invention is suitable in particular for a spring cage which has a hollow cylindrical main body. In the case of the third sub-variant of the first embodiment according to the invention, too, the gap is substantially optimally covered by the associated shielding component 111, 112, 113, 114, 115 and 116.
In an enhancement of the first embodiment according to the invention, the individual shielding components 111, 112, 113, 114, 115 and 116 cover not only the respective gap but also a sub-region of the oppositely situated spring lug 91, 92, 93, 94, 95 and 96. This is illustrated in in
In a second embodiment of the invention, in each case two shielding components 111, 112, 113, 114, 115, 111′, 112′, 113′, 114′ and 115′ are provided in each gap 101, 102, 103, 104 and 105, which shielding components are respectively fastened to one of the two adjacent spring lugs 91, 92, 93, 94 and 95. The two shielding components 111, 112, 113, 114, 115, 111′, 112′, 113′, 114′ and 115′ are in this case preferably fastened to the gap-side end of the respective spring lug 91, 92, 93, 94 and 95. The doubling of the shielding components per gap improves the shielding of the respective gaps and thus reduces a radiation of the electromagnetic single energy out of the coaxial connector.
In a first sub-variant of the second embodiment according to the invention as per
In a second sub-variant of the second embodiment according to the invention as per
In a third sub-variant of the second embodiment according to the invention as per
The manufacturing method for producing a first coaxial connector having a prismatic basic structure will be described below on the basis of the flow diagram in
In the first method step S10, a planar component, which is intended to form the spring cage or the coaxial socket of the first coaxial connector portion, is punched in accordance with the axial length and the circumferential length of the spring cage or of the coaxial socket. For this purpose, a relatively large planar structural body composed of an electrically conductive material, preferably of a metal and particular preferably of a copper alloy, for example of spring bronze (CuSn6), is used. During the punching process, the shielding components that are provided in each gap of the spring cage are in particular also punched out in accordance with their size, their position and their shape.
Here, it must be taken into consideration that the size, shape, number and arrangement of the individual shielding components in the individual gaps of the spring cage should be dimensioned and selected such that they can be punched out of the planar structural body in the region of the individual gaps of the spring cage that are formed.
In the next method step S20, the punched-out planar component is bent to form a prismatic spring cage and is connected together at the two shell-side ends of the component of prismatic shape.
In the subsequent method step S30, each shielding component in the individual gaps of the spring cage is bent and aligned with regard to its shape and its orientation with respect to the respective spring lug to which it is connected.
In the next method step S40, into the spring cage produced in the preceding method step S30, which spring cage serves as external conductor, there are fitted the associated insulator part and the associated internal conductor are fitted, and said insulator part and internal conductor are connected to one another to form a first coaxial connector portion according to the invention.
Optionally, in a final method step S50, multiple first coaxial connector portions produced in this way are fitted and fastened in a housing in order to produce a multiple coaxial connector portion.
The spring cage with a prismatic and sleeve-shaped basic structure may also, alternatively to the punching and bending process, be produced by means of cutting manufacturing methods. The attachment of the shielding components to the individual spring lugs of the spring cage is also conceivable by means of mechanical connecting techniques, for example by means of brazing or welding.
It can be clearly seen that, over the entire frequency range considered, the shielding attenuation is much more pronounced in the case of a spring cage according to the invention with shielding components than in the case of a spring cage without shielding component according to the prior art.
The invention is not restricted to the illustrated embodiments, sub-variants and enhancements. The invention also encompasses in particular all combinations of the features respectively claimed in the individual patent claims, of the features respectively disclosed in the description, and of the features respectively illustrated in the figures of the drawing, where technically expedient.
Number | Date | Country | Kind |
---|---|---|---|
10 2016 006 923.6 | Jun 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2017/000528 | 4/28/2017 | WO | 00 |