The subject matter herein relates generally to coaxial connectors.
A typical coaxial connector has a metal outer shell, an inner dielectric insert, and a center contact to carry the signal which is secured within the inner dielectric insert. Coaxial connectors may be either plug connectors or jack connectors of either standard or reverse polarity configurations. Coaxial connectors may be either terminated to cable or terminated to a printed circuit board (PCB). For cable-mounted applications, the outer metal shell is crimped or soldered to the outer metal braid or solid metal jacket of the coaxial cable to provide an electrical connection between the shielding of the cable and the connector, while the center contact is crimped to the central conductor of the coaxial cable to provide connection for the signal pathway. For board-mounted applications, the outer metal shell is mechanically and electrically connected to a ground conductor of the PCB, while the center contact is mechanically and electrically connected to a signal conductor of the PCB.
Typical coaxial connectors are not without disadvantages. For instance, typical coaxial connectors on the market are not platform designs, and do not enable customization or automated manufacturing. For example, the plug connectors are manufactured from multiple pieces or components specific to the plug connector design and the jack connectors are manufactured from multiple pieces or components specific to the jack connector design. Additionally, the cable-mounted connectors are manufactured from multiple pieces or components specific to the cable mounting design and the board-mounted connectors are manufactured from multiple pieces or components specific to the board mounting design. Moreover, the coaxial connectors are typically assembled by hand, which is time consuming. The pieces and components of the coaxial connectors are typically screw machined.
A need remains for a coaxial connector platform that allows for product design extensions, automated manufacturing and/or low cost.
In one embodiment, a coaxial connector is provided having a center contact configured to be terminated to a circuit board and an outer contact. The outer contact has a central cavity and the center contact is disposed in the central cavity. The outer contact has a mating end configured to be mated to a mating connector and a terminating end configured to be mounted to the circuit board. The cavity extends between the mating end and the terminating end. A circuit board mount is coupled to the terminating end and is configured to mechanically and electrically connect the outer contact to the circuit board. A dielectric insert is received in the central cavity and includes a bore that receives and holds the center contact. The dielectric insert has structural features extending axially along an exterior of the dielectric insert. Air gaps are defined between the structural features. The structural features engage the outer contact to secure the dielectric insert in the central cavity.
In another embodiment, a coaxial connector is provided including a center contact, a dielectric insert and an outer contact. The dielectric insert has a bore that receives and holds the center contact. The outer contact has a central cavity that receives the dielectric insert and center contact. The outer contact has a mating end configured to be mated to a mating connector and a terminating end. The outer contact includes a jack housing defining the mating end. The jack housing has a barrel at a rear of the jack housing and a shroud surrounding the barrel at the rear of the jack housing. The jack housing has a groove disposed between the barrel and the shroud. The jack housing is interchangeably coupled to either a rear housing or a circuit board mount, wherein the rear housing is configured to be terminated to an end of a coaxial cable and the circuit board mount is configured to be terminated to a circuit board. When the rear housing is coupled to the jack housing, a rim of the rear housing is loaded into the groove to mechanically and electrically connect the rear housing to the jack housing. When the circuit board mount is coupled to the jack housing, a rim of the circuit board mount is loaded into the groove to mechanically and electrically connect the circuit board mount to the jack housing.
In a further embodiment, a coaxial connector is provided having an outer contact with a central cavity. The outer contact has a mating end configured to be mated to a mating connector and a terminating end. The cavity extends between the mating end and the terminating end. A dielectric insert is secured in the central cavity and has a bore therethrough. A center contact is held in the bore of the dielectric insert and has a mating end and a terminating end with a barrel at the terminating end. In a first termination application, the terminating end is configured to receive a center conductor of a coaxial cable in the barrel and be terminated to the center conductor. In a second termination application, the terminating end is configured to be received in a via of a circuit board and be terminated to the circuit board.
In an exemplary embodiment, the plug connector 100 is threadably coupled to the jack connector 200 using internal threads on the plug connector 100 and external threads on the jack connector 200. Alternative coupling means may be used in alternative embodiments to secure the plug connector 100 to the jack connector 200.
In an exemplary embodiment, the outer contact 114 is a two-piece body formed from a rear housing 116 and a front housing 118. In the illustrated embodiment, the front housing 118 defines a plug housing and may be referred to hereinafter as the plug housing 118.
The plug connector 100 includes a gasket 120 coupled to the plug housing 118 to seal against the jack connector 200 (shown in
The plug connector 100 includes a crimp barrel 126 coupled to the rear housing 116. The crimp barrel 126 is used to crimp the plug connector 100 to the coaxial cable 102. The crimp barrel 126 is used to mechanically and electrically connect the plug connector 100 to the coaxial cable 102.
The center contact 110 extends along a longitudinal axis 128 of the plug connector 100 between a separable interface end 130 and a non-separable terminating end 132. The separable interface end 130 is configured to be mated with a corresponding contact of the jack connector 200 when the plug connector 100 is coupled thereto. Optionally, the center contact 110 may be selectively plated at the separable interface end 130 to enhance the performance and/or conductivity of the separable interface. In the illustrated embodiment, the separable interface end 130 defines a pin, however the center contact 110 may have a different mating interface in an alternative embodiment, such as a socket, such as to define a reverse polarity connector. In an exemplary embodiment, the center contact 110 is a stamped and formed contact. Stamped and formed contacts are less expensive to manufacture than machined contacts.
The terminating end 132 is configured to be terminated to a center conductor of the coaxial cable 102. In an exemplary embodiment, the center contact 110 has a barrel 134 at the terminating end 132. The barrel 134 is configured to receive the center conductor of the coaxial cable 102 therein. In an exemplary embodiment, the center contact 110 may be terminated to the center conductor of the coaxial cable 102 in multiple ways. For example, the terminating end 132 may be crimped to the center conductor in a first termination application and may be soldered to the center conductor in a second termination application. Other types of terminations to the center conductor are possible in alternative embodiments, such as indenting, lancing, active beam termination, insulation displacement connection, and the like. By allowing the center contact 110 to be terminated to the center conductor in more than one manner, the same center contact 110 can be used for different applications and by different customers who prefer termination by either crimping or soldering. As such, the product family does not need to include different types of center contacts for different types of termination, thereby reducing the overall number parts for the product family and reducing the overall cost of the platform. Optionally, the barrel 134 may be selectively plated to facilitate soldering at the terminating end 132.
In an exemplary embodiment, the center contact 110 includes an opening 136 forward of the barrel 134. The opening 136 stops the crimp effect of the barrel 134 forward of the opening 136 leaving the remaining portion of the center contact 110 forward of the opening 136 unaffected by the crimping process. The opening 136 defines an orientation feature of the center contact 110 that allows the center contact 110 to be held at a particular orientation with respect to a machine used to assemble the plug connector 100. The opening 136 allows for automation of the assembly process of the plug connector 100 by allowing the center contact 110 to be held by a machine and inserted into the dielectric insert 112.
The center contact 110 includes locking tabs 138 extending therefrom. The locking tabs 138 are deflectable. The locking tabs 138 are used to secure the center contact 110 in the dielectric insert 112.
The dielectric insert 112 is manufactured from a dielectric material, such as a plastic material. The dielectric material may be a composite material. The dielectric insert 112 has a bore 140 extending therethrough that receives and holds the center contact 110. The dielectric insert 112 extends between a front 142 and a rear 144. The bore 140 extends entirely through the dielectric insert 112 between the front 142 and the rear 144. The bore 140 extends axially along the longitudinal axis 128 of the plug connector 100.
The dielectric insert 112 is generally tubular in shape and includes a plurality of structural features 146, such as wings or tabs, extending radially outward from an exterior of the tubular dielectric insert 112. In an exemplary embodiment, the structural features 146 extend axially along an exterior of the dielectric insert 112. Having the structural features 146 extend axially allows the dielectric insert 112 to be molded rather screw machined, which may be a less expensive manufacturing of the dielectric insert 112. Air gaps 148 are defined between the structural features 146 and introduce air (another type of dielectric) in the isolation area around the center contact 110. In the illustrated embodiment, the structural features 146 extend only partially along the dielectric insert 112. Optionally, the structural features 146 may extend along approximately half the axial length of the dielectric insert 112. The structural features 146 may extend any axial distance along the dielectric insert 112 in alternative embodiments. In the illustrated embodiment, the structural features 146 are located proximate to the rear 144, however the structural features 146 may be located at any axial position along the dielectric insert 112.
The structural features 146 are used to secure the dielectric insert 112 within the outer contact 114. In an exemplary embodiment, the dielectric insert 112 is received within the plug housing 118 and the structural features 146 engage the plug housing 118 to secure the dielectric insert 112 in the plug housing 118. The structural features 146 may engage the outer contact 114 and hold the dielectric insert 112 by an interference fit therein. In an exemplary embodiment, the structural features 146 are tapered from a front 150 to a rear 152 of the structural features 146 to increase the diameter of the dielectric insert 112 at the rear 144. As the dielectric insert 112 is loaded into the plug housing 118, the structural features 146 begin to engage the plug housing 118 and create a tighter fit between the dielectric insert 112 and the plug housing 118 as the dielectric insert 112 is further loaded into the plug housing 118.
In an exemplary embodiment, the size and shape of the structural features 146 are selected to provide a desired dielectric constant of the dielectric between the center contact 110 and the outer contact 114. When the center contact 110 and dielectric insert 112 are loaded into the outer contact 114, the center contact 110 is electrically isolated from the outer contact 114 by the material of the dielectric insert 112 and by air. The air and the dielectric insert 112 constitute the dielectric between the center contact 110 and the outer contact 114. The dielectric constant is affected by the amount of material of the dielectric insert 112 as well as the amount of air. The material of the dielectric insert 112 has a dielectric constant that is greater than the dielectric constant of air. By selecting the size and shape of the dielectric insert 112, including the structural features 146, the impedance of the plug connector 100 may be tuned, such as to achieve an impedance of 50 Ohms or another target impedance. For example, a design having more plastic in the isolation area between the outer contact 114 and the center contact 114 (e.g., a thicker tube, wider structural features 146, more structural features 146, longer structural features 146, and the like) may decrease the impedance, whereas providing more air may increase the impedance.
The plug housing 118 extends between a front 160 and a rear 162. The plug housing 118 has a central cavity 164 extending between the front 160 and the rear 162. The central cavity 164 receives the dielectric insert 112 and center contact 110. In an exemplary embodiment, the front 160 of the plug housing 118 defines a separable interface end 166 of the outer contact 114. The rear 162 of the plug housing 118 is configured to be coupled to the rear housing 116.
The plug housing 118 includes a barrel 168 at the rear 162. A plurality of posts 170 extend rearward from the barrel 168. As described in further detail below, the posts 170 are configured to be staked to the rear housing 116 to secure the plug housing 118 to the rear housing 116. For example, a special tool may be used to push down on the posts 170 to deform the posts 170. The tool has a special shape to deform the posts and to force portions of the posts over the end of the rear housing 116 thereby securing the plug housing 118 to the rear housing 116. The plug housing 118 may be coupled to the rear housing 116 by other means or processes in alternative embodiments.
The plug housing 118 includes a flange 172 extending from an exterior of the plug housing 118. The flange 172 extends circumferentially around the plug housing 118. The flange 172 is positioned forward of the barrel 168. The flange 172 is used to secure the coupling nut 122 to the plug housing 118.
The plug housing 118 includes flat surfaces 174 on an exterior thereof. The flat surfaces 174 are configured to angularly orient the plug housing 118 with respect to the rear housing 116 during coupling of the plug housing 118 to the rear housing 116. For example, the posts 170 may be oriented at a particular angular orientation with respect to the rear housing 116 during assembly. The flat surfaces 174 may be engaged by a machine used to assemble the plug connector 100 to hold the angular position of the plug housing 118 for loading the plug housing 118 into the rear housing 116. Other features may be provided in alternative embodiments that allow the plug housing 118 to be oriented with respect to the assembly machine for assembly of the plug connector 100.
The rear housing 116 is configured to be interchangeably coupled to either the plug housing 118, as in the illustrated embodiment, or the jack housing 218 (shown in
The rear housing 116 includes a front 180 and a rear 182. A central cavity 184 extends through the rear housing 116 between the front 180 and the rear 182. The rear 182 of the rear housing 116 defines a terminating end 186 of the outer contact 114. The rear housing 116 includes a tubular crimp end 188 proximate to the rear 182.
The rear housing 116 includes a rim 190 proximate to the front 180. The rim 190 extends forward from the crimp end 188. The rim 190 defines a chamber 192 that receives the plug housing 118. The rim 190 and chamber 192 define a housing interface 194 at the front 180 of the rear housing 116. The plug housing 118 is coupled to the housing interface 194.
In an exemplary embodiment, the rear housing 116 includes a plurality of openings 196 at a rear or bottom of the chamber 192. When the plug housing 118 is coupled to the rear housing 116, the barrel 168 of the plug housing 118 is received in the chamber 192 and the posts 170 of the plug housing 118 extend through corresponding openings 196 in the rear housing 116. The posts 170 extend entirely through the openings 196 and may be staked from behind the rim 190 to secure the plug housing 118 to the rear housing 116.
In an exemplary embodiment, the rear housing 116 includes a plurality of crush ribs 198 extending axially along an exterior of the crimp end 188. The crimp barrel 126 is configured to be plugged onto the crimp end 188 and held on the crimp end 188 by an interference fit with the crush ribs 198. The interference fit may be effected with or without crimping the crimp barrel 126 to the crimp end 188. The crimp barrel 126 is electrically and mechanically coupled to the crimp end 188 via the crush ribs 198. The crimp barrel 126 may be secured to the crimp end 188 by alternative means or processes in alternative embodiments, such as by soldering the crimp barrel 126 to the crimp end 188. The crimp end 188 may not include crush ribs in alternative embodiments.
The dielectric insert 112 is inserted into the plug housing 118 through the rear 162. The structural features 146 engage the plug housing 118 to hold the dielectric insert 112 in the central cavity 164 by an interference fit. In an exemplary embodiment, the rear 144 of the dielectric insert 112 is positioned forward of the rear 162 of the plug housing 118. The plug housing 118 is coupled to the rear housing 116 such that the rear 162 engages the wall defining the bottom of the chamber 192. The rear 162 of the plug housing 118 is received in the chamber 192. The rim 190 circumferentially surrounds the rear 162 of the plug housing 118. The wall at the rear or bottom of the chamber 192 is positioned behind the dielectric insert 112 to ensure that the dielectric insert 112 remains in position in the plug housing 118. The posts 170 (only portions of which can be seen in
The crimp barrel 126 is loaded onto the rear 182 of the rear housing 116 over the crimp end 188. The crush ribs 198 engage the crimp barrel 126 to hold the crimp barrel 126 on the crimp end 188. A portion of the crimp barrel 126 extends rearward from the crimp end 188 and is configured to be crimped to the coaxial cable 102 (shown in
The center contact 110 is loaded along the longitudinal axis 128 in a loading direction, shown by the arrow A. The center contact 110 may be loaded into the dielectric insert 112 at any stage of the assembly process. For example, the center contact 110 may be loaded into the dielectric insert 112 prior to the dielectric insert 112 being loaded into the plug housing 118. Alternatively, the center contact 110 may be loaded into the dielectric insert 112 after the plug housing 118 and rear housing 116 are coupled together. The center contact 110 may be loaded into the dielectric insert 112 either prior to or after the crimp barrel 126 is loaded onto the crimp end 188. The center contact 110 may be loaded into the dielectric insert 112 either prior to or after the center contact 110 is terminated to the center conductor of the coaxial cable 102.
The structural features 146 engage the plug housing 118 to hold the axial position of the dielectric insert 112 and center contact 110. The structural features 146 engage the plug housing 118 to hold the angular position of the dielectric insert 112 with respect to the plug housing 118. The interference between the structural features 146 and the plug housing 118 resists rotation or torque of the dielectric insert 112 and center contact 110 during mating with the jack connector 200.
The barrel 134 is exposed rearward of the plug housing 118. In an exemplary embodiment, the center contact 110 is stamped and formed from a flat stock piece of metal that is bent or rolled into a tubular shape. The center contact 110 includes a first edge 400 and a second edge 402 that are the shear edges formed from the stamping process. The center contact 110 is formed by rolling the first and second edges 400, 402 toward one another until the first and second edges 400, 402 meet along a seam 404. At the barrel 134, the center contact 110 may be crimped to the center conductor by crimping the first and second edges 400, 402 inward onto the center conductor. In an exemplary embodiment, the crimp may be an F-crimp.
The opening 136 is positioned forward of the barrel 134. When the barrel 134 is crimped, the only portion of the center contact 110 that is affected is the barrel 134. The opening 136 stops the crimp effect forward of the opening 136. The portion of the center contact 110 forward of the opening 136 maintains a cylindrical shape and thus maintains a uniform spacing between the center contact 110 and the plug housing 118, which helps to maintain a uniform impedance along the longitudinal axis 128.
Both the plug housing 118 and the rear housing 116 are manufactured from a metal material. The plug housing 118 is electrically coupled to the rear housing 116 by the physical touching or interface between the plug housing 118 and the rear housing 116. In an exemplary embodiment, four posts 170 and corresponding openings 196 are provided and spaced circumferentially equidistant from one another. In the illustrated embodiment, the posts 170 are located in the gaps between the crush ribs 198. Four crush ribs 198 are provided and spaced equidistant around the crimp end 188.
The center contact 210 is configured to be terminated to a center conductor (not shown) of the coaxial cable 202 (shown in
In an exemplary embodiment, the outer contact 214 is a two-piece body formed from a rear housing 216 and a front housing 218. In an exemplary embodiment, the rear housing 216 may be identical to the rear housing 116 (shown in
In the illustrated embodiment, the front housing 218 defines a jack housing and may be referred to hereinafter as the jack housing 218. The jack housing 218 has external threads 224 for securing the jack connector 200 to the plug connector 100. Optionally, the jack housing 218 may be a panel mount component and include features to secure the jack housing 218 to a panel or other structural component. For example, the jack housing 218 may include external threads, latches, or other features to secure the jack housing 218 in an opening through the panel.
The jack connector 200 includes a crimp barrel 226 coupled to the rear housing 216. In an exemplary embodiment, the crimp barrel 226 may be identical to the crimp barrel 126 (shown in
The center contact 210 extends along a longitudinal axis 228 of the jack connector 200 between a separable interface end 230 and a non-separable terminating end 232. The separable interface end 230 is configured to be mated with the separable interface end 130 (shown in
The terminating end 232 is configured to be terminated to a center conductor of the coaxial cable 202. In an exemplary embodiment, the center contact 210 has a barrel 234 at the terminating end 232. The barrel 234 is configured to receive the center conductor of the coaxial cable 202 therein. In an exemplary embodiment, the center contact 210 may be terminated to the center conductor of the coaxial cable 202 in multiple ways. For example, the terminating end 232 may be crimped to the center conductor in a first termination application and may be soldered to the center conductor in a second termination application.
In an exemplary embodiment, the center contact 210 includes an opening 236 forward of the barrel 234. The opening 236 stops the crimp effect of the barrel 234 forward of the opening 236 leaving the remaining portion of the center contact 210 forward of the opening 236 unaffected by the crimping process. The opening 236 defines an orientation feature of the center contact 210 that allows the center contact 210 to be held at a particular orientation with respect to a machine used to assembly the jack connector 200. In an exemplary embodiment, the opening 236 aligns an F-crimp tool with the center contact 210 to ensure that the F-crimp tool approaches directly where the seam is located to properly crimp the center contact 210 and/or compress the center conductor of the coaxial cable 202. The opening 236 stops propagation of solder into the center contact 210 forward of the opening 236.
The center contact 210 includes locking tabs 238 extending therefrom. The locking tabs 238 are deflectable. The locking tabs 238 are used to secure the center contact 210 in the dielectric insert 212.
The dielectric insert 212 has a bore 240 extending therethrough that receives and holds the center contact 210. The dielectric insert 212 extends between a front 242 and a rear 244. The bore 240 extends entirely through the dielectric insert 212 between the front 242 and the rear 244. The bore 240 extends axially along the longitudinal axis 228 of the jack connector 200.
The dielectric insert 212 is generally tubular in shape and includes a plurality of structural features 246 extending radially outward from an exterior of the tubular dielectric insert 212. Air gaps 248 are defined between the structural features 246. The structural features 246 are used to secure the dielectric insert 212 within the outer contact 214. In an exemplary embodiment, the dielectric insert 212 is received within the jack housing 218 and the structural features 246 engage the jack housing 218 to secure the dielectric insert 212 in the jack housing 218. The structural features 246 may engage the outer contact 214 and the hold the dielectric insert 212 by an interference fit therein. In an exemplary embodiment, the structural features 246 are tapered from a front 250 to a rear 252 of the structural features 246. In an exemplary embodiment, the size and shape of the structural features 246 are selected to provide a desired dielectric constant of the dielectric between the center contact 210 and the outer contact 214.
The jack housing 218 extends between a front 260 and a rear 262. The jack housing 218 has a central cavity 264 extending between the front 260 and the rear 262. The central cavity 264 receives the dielectric insert 212 and center contact 210. In an exemplary embodiment, the front 260 of the jack housing 218 defines a separable interface end 266 of the outer contact 214. The rear 262 of the jack housing 218 is configured to be coupled to the rear housing 216.
The jack housing 218 includes a shroud 272 at the rear 262 thereof. The shroud 272 is generally box-shaped and defines an outer perimeter of the jack housing 218. The external threads 224 extend forward of the shroud 272. The shroud 272 surrounds a barrel 268 (shown in
The jack housing 218 includes flat surfaces 274 on an exterior of the shroud 272. The flat surfaces 274 are configured to angularly orient the jack housing 218 with respect to the rear housing 216 during coupling of the jack housing 218 to the rear housing 216. The flat surfaces 274 may be engaged by a machine used to assemble the jack connector 200 to hold the angular position of the jack housing 218 for loading the jack housing 218 onto the rear housing 216. Other features may be provided in alternative embodiments that allow the jack housing 218 to be oriented with respect to the assembly machine for assembly of the jack connector 200.
The rear housing 216 is configured to be interchangeably coupled to either the jack housing 218, as in the illustrated embodiment, the plug housing 118 (shown in
The rear housing 216 includes a front 280 and a rear 282. A central cavity 284 extends through the rear housing 216 between the front 280 and the rear 282. The rear 282 of the rear housing 216 defines a terminating end 286 of the outer contact 214. The rear housing 216 includes a tubular crimp end 288 proximate to the rear 282.
The rear housing 216 includes a rim 290 proximate to the front 280. The rim 290 extends forward from the crimp end 288. The rim 290 defines a chamber 292 that receives a portion of the jack housing 218. The rim 290 and chamber 292 define a housing interface 294 at the front 280 of the rear housing 216. The jack housing 218 is coupled to the housing interface 294.
In an exemplary embodiment, the rear housing 216 includes a plurality of openings 296 at a rear or bottom of the chamber 292. When the jack housing 218 is coupled to the rear housing 216, the barrel 268 of the jack housing 218 is received in the chamber 292 and the posts 270 of the jack housing 218 extend through corresponding openings 296 in the rear housing 216. The posts 270 extend entirely through the openings 296 and may be staked from behind the rim 290 to secure the jack housing 218 to the rear housing 216.
In an exemplary embodiment, the rear housing 216 includes a plurality of crush ribs 298 extending axially along an exterior of the crimp end 288. The crimp barrel 226 is configured to be plugged onto the crimp end 288 and held on the crimp end 288 by an interference fit with the crush ribs 298. The crimp barrel 226 is electrically and mechanically coupled to the crimp end 288 via the crush ribs 298. The crimp barrel 226 may be secured to the crimp end 288 by alternative means or processes in alternative embodiments.
The crimp barrel 226 is loaded onto the rear 282 of the rear housing 216 over the crimp end 288. The crush ribs 298 engage the crimp barrel 226 to hold the crimp barrel 226 on the crimp end 288. A portion of the crimp barrel 226 extends rearward from the crimp end 288 and is configured to be crimped to the coaxial cable 202 (shown in
The PCB 302 includes first and second surfaces 303, 304. A signal via 305 extends through the PCB 302 between the first and second surfaces 303, 304. The signal via 305 may be plated and electrically connected to a signal trace of the PCB 302 to define a signal conductor of the PCB 302. The signal via 305 is configured to be electrically connected to a center contact 310 (shown in
The PCB 302 includes ground vias 306 extending through the PCB 302 between the first and second surfaces 303, 304. The ground vias 306 surround the signal via 305. The ground vias 306 may be plated and electrically connected to one or more ground planes of the PCB 302 to define ground conductors of the PCB 302. The ground via 306 is configured to be electrically connected to a circuit board mount 316 (shown in
In an exemplary embodiment, the center contact 310 and circuit board mount 316 are through-hole mounted to the PCB 302 by plugging the center contact 310 and circuit board mount 316 into the signal via 305 and ground vias 306, respectively. The jack connector 300 may be terminated to the PCB 302 by alternative means, such as by surface mounting the center contact 310 and/or circuit board mount 316 to the PCB 302.
The center contact 310 is configured to be terminated to the PCB 302 (shown in
In an exemplary embodiment, the outer contact 314 is a one-piece body formed from a jack housing 318. The outer contact 314 does not include a rear housing such as was used to connect the jack connector 200 to a coaxial cable. The jack housing 318 has external threads 324 for securing the jack connector 300 to the plug connector 100.
In an exemplary embodiment, the center contact 310 may be identical to the center contact 210 (shown in
The center contact 310 extends along a longitudinal axis 328 of the jack connector 300 between a separable interface end 330 and a non-separable terminating end 332. The separable interface end 330 is configured to be mated with the separable interface end 130 (shown in
The terminating end 332 is configured to be terminated to the PCB 302. In an exemplary embodiment, the center contact 310 has a barrel 334 at the terminating end 332. The barrel 334 is configured to be received in the plated signal via 305 (shown in
The dielectric insert 312 has a bore 340 extending therethrough that receives and holds the center contact 310. The dielectric insert 312 extends between a front 342 and a rear 344. The bore 340 extends entirely through the dielectric insert 312 between the front 342 and the rear 344. The bore 340 extends axially along the longitudinal axis 328 of the jack connector 300.
The dielectric insert 312 is generally tubular in shape and includes a plurality of structural features 346 extending radially outward from an exterior of the tubular dielectric insert 312. Air gaps 348 are defined between the structural features 346. The structural features 346 are used to secure the dielectric insert 312 within the jack housing 318 by an interference fit therein. In an exemplary embodiment, the structural features 346 are tapered from a front 350 to a rear 352 of the structural features 346. In an exemplary embodiment, the size and shape of the structural features 346 are selected to provide a desired dielectric constant of the dielectric between the center contact 310 and the outer contact 314.
The jack housing 318 is configured to be interchangeably coupled to either the circuit board mount 316, as in the illustrated embodiment, or the rear housing 216 (shown in
The jack housing 318 includes a shroud 372 at the rear 362 thereof. The shroud 372 is generally box-shaped and defines an outer perimeter of the jack housing 318. The external threads 324 extend forward of the shroud 372. The shroud 372 surrounds a barrel 368 (shown in
The jack housing 318 includes flat surfaces 374 on an exterior of the shroud 372. The flat surfaces 374 are configured to angularly orient the jack housing 318 with respect to the circuit board mount 316 during coupling of the circuit board mount 316 to the jack housing 318. The flat surfaces 374 may be engaged by a machine used to assemble the jack connector 300 to hold the angular position of the jack housing 318. Other features may be provided in alternative embodiments that allow the jack housing 318 to be oriented with respect to the assembly machine for assembly of the jack connector 300.
The circuit board mount 316 is configured to mechanically and electrically connect the outer contact 314, which in the illustrated embodiment is the jack housing 318, to the PCB 302. The circuit board mount 316 includes a front 380 and a rear 382. A cylindrical rim 384 surrounds a central cavity 386 extending between the front 380 and the rear 382. Mounting legs 388 extend from the rear 382 of the rim 384. The mounting legs 388 are terminated to the PCB 302 to secure the circuit board mount 316 to the PCB 302. The mounting legs 388 may be received in the plated ground vias 306 (shown in
The rim 384 includes dimples 392 at the rear 382. The dimples 392 are used to secure the circuit board mount 316 in the jack housing 318. The dimples 392 engage the outer contact 314 to hold the rim 384 in the outer contact 314. The rim 384 defines a housing interface 394 at the front 380 of the circuit board mount 316. The jack housing 318 is coupled to the housing interface 394.
In an exemplary embodiment, channels 378 are provided at the rear 362 that extend between the groove 376 and the exterior of the shroud 372. In the illustrated embodiment, the channels 378 are provided at the corners of the shroud 372, however the channels 378 may be provided at other positions in alternative embodiments. Four channels 378 are provided, however any number of channels 378 may be provided in alternative embodiments. Optionally, the channels 378 may be located radially outward of the posts 370, however the channels 378 may be offset with respect to the posts 370 in alternative embodiments.
The mounting legs 388 extend into corresponding channels 378. The mounting legs 388 are secured in the channels 378. In an exemplary embodiment, the shroud 372, at the edges of the channels 378, may be staked to the mounting legs 388 to secure the mounting legs 388 in the channels 378. Other means or processes may be used to mechanically and electrically couple the circuit board mount 316 to the jack housing 318.
The dimples 392 are used to secure the circuit board mount 316 in the jack housing 318. The dimples 392 are received in the groove 376 and are held in the groove 376 by an interference fit. Any number of dimples 392 may be provided.
In an exemplary embodiment, the cable mounted and board mounted coaxial connectors 200, 300 include common components for platforming the product line. A front housing 214, 314 and a dielectric insert 212, 312 are identical. The rear housings 216 and a circuit board mount 316 are different to define the cable and board interfaces, but are both configured to be mounted to the same front housing 216, 316. The center contact 210, 310 is identical and may be configured to be terminated by a plurality of different termination techniques in different applications, such as either crimping, soldering or board mounting. The overall cost of the product family is reduced by utilizing common components across both types of connectors.
It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means—plus-function format and are not intended to be interpreted based on 35 U.S.C. §112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
This application claims the benefit of U.S. patent application having docket number DC-01701 (958-2535) and titled COAXIAL CONNECTOR filed on the same day, claims the benefit of U.S. Design patent application having docket number DC-01705 (958-2535DES) and titled COAXIAL CONNECTOR filed on the same day, and claims the benefit of U.S. Design patent application having docket number DC-01706 (958-2536DES) and titled COAXIAL CONNECTOR filed on the same day, the subject matter of each of which are herein incorporated by reference in their entirety.