The present disclosure relates to the field of cofferdam systems and methods of installing the same. More particularly, the present disclosure relates to easy to install cofferdam systems that provide a temporary dam for waterways, watercourses and the like.
A cofferdam, or coffer, is an enclosure that is built within, or in pairs across, a body of water, a waterway or a watercourse for example, to allow water found in the enclosed area to be pumped out such as to provide a substantially dry environment. Such pumping creates a dry work environment for the work to be carried out. Enclosed coffers are commonly used for construction or repair of permanent dams, oil platforms, bridge piers, etc., built within or over water.
Known cofferdam systems usually include a main frame made of a plurality of support posts that is configured so as to be anchored to the bed of the waterway or watercourse, as well as a flexible impermeable web that is secured to and that covers, at least in part, the main frame. Therefore, to operate the system in a waterway which is full of water, the main frame is first secured to the bed of the waterway. Second, the flexible impermeable web is draped across the waterway and above the main frame. When the skirt of the flexible impermeable web is resting on the bed of the waterway, pumping is provided to remove water from the downstream side of the dam, thereby establishing a pressure differential between the two surfaces of the flexible impermeable web.
Even if some of these systems are simple to install, they are self-supportive, meaning that if the bed of the waterway or watercourse is too low or alternatively, uneven, it cannot be used to provide the desired enclosed area from which water will be pumped out.
Other systems are often found to be heavy but also not easy to install nor to transport. Furthermore, such systems are more than often manufactured/customized to meet the specifications of one site only and thus, cannot be re-used according to the specifications of a different site (of a different structure, wall, etc. to be built, repaired, restored and/or accessed). Such systems are usually dismantled and not re-used after the construction work is completed.
There is therefore a need for an improved cofferdam system and to an improved method of installing the same that can provide a proper dry environment for workers, even if the waterway or watercourse bed is found to be too low, or uneven, to receive a self-supported cofferdam system.
In accordance with an embodiment, there is provided a cofferdam system securable to an underwater structure defining an underwater structure surface and across a body of water defining a dam downstream side and a dam upstream side, the cofferdam system comprising: a post support and anchoring assembly securable to the underwater structure; a web support frame extending at least partially upwardly from the post support and anchoring assembly in a spaced apart configuration from the underwater structure surface; and a substantially flexible impermeable web positioned across the body of water and configured to cover the post support and anchoring assembly and at least a lower section of the web support frame outwardly therefrom to provide a substantially dry enclosure from the dam upstream side between the substantially flexible impermeable web and the underwater structure surface when mounted to the underwater structure and once water is being removed from the dam downstream side.
In some implementations, the post support and anchoring assembly comprises an anchoring portion securable to the underwater structure and a post support portion releasably mounted to the anchoring portion and engageable with the web support frame to support the same.
In some implementations, the post support portion comprises a plurality of spaced apart post receiving members with the web support frame being securable thereto in the spaced apart configuration from the underwater structure surface.
In some implementations, the anchoring portion comprises an upper mounting element securable to the underwater structure and engageable with an upper portion of the post support portion to mount the post support portion to the underwater structure and a lower mounting element securable to the underwater structure at a distance from the upper mounting element and engageable with a lower portion of the post support portion to mount the post support portion to the underwater structure.
In some implementations, the post support portion comprises a plurality of spaced apart post support trusses being releasably securable to the anchoring portion, each one of the post support trusses comprising at least one of the plurality of spaced apart post receiving members with the post receiving members being engageable by the web support frame in the spaced apart configuration from the underwater structure surface.
In some implementations, the upper mounting element comprises a plurality of aligned elongated anchoring bars, each one of the elongated anchoring bars comprising an anchoring segment superposable to the underwater structure surface and securable to the underwater structure and a post support structure receiving segment extending from the anchoring segment with the post support structure receiving segment being engageable by the upper portion of the post support portion.
In some implementations, the lower mounting element comprises a plurality of spaced apart anchoring plates superposable to the underwater structure surface and securable to the underwater structure, each one of the anchoring plates having an external surface and comprising an anchoring plate connector protruding therefrom, the bottom portion of the post support portion being releasably securable to the anchoring plate connector.
In some implementations, each one of the post support trusses comprises an underwater structure link comprising: an upper mounting element connector releasably engageable with the upper mounting element; a lower mounting element connector spaced-apart vertically from the upper mounting element connector and releasably engageable with the lower mounting element; and a vertically extending post extending therebetween.
In some implementations, the upper and lower mounting element connectors are respectively pivotally engageable with the post support structure receiving segment of a respective one of the plurality of aligned elongated anchoring bars and the anchoring plate connector protruding from a respective one of the plurality of spaced apart anchoring plates.
In some implementations, the web support frame comprises a set of vertically oriented elongated support posts, each one of the vertically oriented elongated support posts being releasably securable to a respective one of the plurality of spaced apart post receiving members.
In some implementations, the web support frame further comprises a set of horizontally oriented elongated support posts, each one of the horizontally oriented elongated support posts extending perpendicularly from the set of vertically oriented elongated support posts to form a grid configuration to support the flexible impermeable web from the dam upstream side as water applies pressure towards the flexible impermeable web.
In some implementations, each one of the post support trusses further comprises a top chord and a bottom chord, each one of the top and bottom chords extending from the underwater structure surface when mounted thereto and defining an underwater structure end adjacent to the underwater structure surface and an opposed support post end spaced apart from the underwater structure surface when mounted to the underwater structure.
In some implementations, the top cord extends substantially normal to the vertically extending post and the bottom chord extends diagonally upwardly from the vertically extending post towards the support post end of the top cord.
In some implementations, the support post ends of the top and bottom chords are connected to one another by a respective one of the plurality of post receiving members, the post receiving member having a post receiving channel extending substantially vertically therein to receive at least a respective one of the vertically oriented elongated support posts therein.
In some implementations, the plurality of aligned elongated anchoring bars are securable to the underwater structure in an horizontally adjacent configuration and the plurality of spaced apart anchoring plates are securable to the underwater structure below the plurality of aligned elongated anchoring bars in a configuration substantially parallel to the anchoring bars.
In some implementations, the anchoring plate connector comprises two plates spaced-apart from one another to define a spacing inbetween to receive the lower mounting element connector therein in a pivotable engagement about a pivot axis extending parallel to the underwater structure link when secured together.
In accordance with another embodiment, there is provided a method for forming a substantially dry enclosure adjacent an underwater structure defining an underwater structure surface and within a body of water defining a dam downstream side and a dam upstream side, the method comprising: securing a post support and anchoring assembly to the underwater structure; providing a web support frame to extend at least partially upwardly from the post support and anchoring assembly in a spaced apart configuration from the underwater structure surface; positioning a substantially flexible impermeable web across the body of water so as to cover the post support and anchoring assembly and at least a lower section of the web support frame with the substantially flexible impermeable web from the dam upstream side; and pumping water out of the dam downstream side to provide the substantially dry enclosure from the dam upstream side between the substantially flexible impermeable web and the underwater structure.
Other objects, advantages and features will become more apparent upon reading the following non-restrictive description of embodiments thereof, given for the purpose of exemplification only, with reference to the accompanying drawings in which:
In the following description, the same numerical references refer to similar elements. Furthermore, for the sake of simplicity and clarity, namely so as to not unduly burden the figures with several reference numbers, not all figures contain references to all the components and features, and references to some components and features may be found in only one figure, and components and features of the present disclosure which are illustrated in other figures can be easily inferred therefrom. The embodiments, geometrical configurations, materials mentioned and/or dimensions shown in the figures or described in the present disclosure are embodiments only, given solely for exemplification purposes.
Moreover, although the embodiments of the cofferdam system and corresponding parts thereof consist of certain geometrical configurations as explained and illustrated herein, not all of these components and geometries are needed and thus should not be taken in their restrictive sense. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperation thereinbetween, as well as other suitable geometrical configurations, may be used for such cofferdam system, as will be briefly explained herein and as can be easily inferred herefrom by a person skilled in the art. It will also be appreciated that positional descriptions such as “upper”, “lower”, “left”, “right” and the like should, unless otherwise indicated, be taken in the context of the figures and correspond to the position and orientation of the cofferdam system and corresponding parts shown in the Figures. Positional descriptions should therefore not be considered limiting.
To provide a more concise description, some of the quantitative and qualitative expressions given herein may be qualified with the terms “about” and “substantially”. It is understood that whether the terms “about” and “substantially” are used explicitly or not, every quantity or qualification given herein is meant to refer to an actual given value or qualification, and it is also meant to refer to the approximation to such given value or qualification that would reasonably be inferred based on the ordinary skill in the art, including approximations due to the experimental and/or measurement conditions for such given value.
The present disclosure relates to cofferdam systems that are configured to be directly mounted or secured to an underwater structure that needs to be reached for reparation for example, and that are adapted to provide temporary dams for waterways or watercourses such as rivers, canals, estuaries, lakes, seas, oceans, or any body of water.
Referring now to the drawings and more particularly to the non-limitative embodiment shown in
As shown in the non-limitative embodiment of
The cofferdam system 10 further includes a substantially flexible impermeable web 33 (
Still referring to the non-limitative embodiment shown in
Therefore, when the cofferdam system 10 is being installed in the body of water 12, by a skilled diver for instance, the post support and anchoring assembly 24 is being mounted and secured to the underwater structure 20. Each one of the elongated support posts 28 of the web support frame 37 is releasably secured to (or within) a corresponding one of the post receiving members 26. The substantially flexible impermeable web 33 is then positioned across the body of water 12 and mounted to the post support and anchoring assembly 24 and to at least a lower portion of the web support frame 37, outwardly thereof, so as to provide the substantially dry working area 13. Alternatively, the flexible impermeable web 33 can be secured to the structure 20 and/or the bed of the waterway.
It is noted that more than one substantially flexible impermeable webs 33 can be outwardly provided to cover the post support and anchoring assembly 24 as well as at least a lower section of the web support frame 37 in a watertight manner. To secure the flexible impermeable web 33, an upper longitudinal edge of the flexible impermeable web 33 can be engaged with or secured to upper ends of the elongated support posts 28 (or to an upper portion of the web support frame 37), while a skirt or lower longitudinal edge of the substantially flexible impermeable web 33 can be secured at a waterway bottom surface using one or more weights (e.g., sand bags, cement blocks, etc.) positioned along the length of the lower longitudinal edge of the substantially flexible impermeable web 33. Additional anchors (not shown) can additionally, or alternatively, be mounted to the underwater structure surface 22 to strongly secure flexible impermeable web 33 to the underwater structure 20, as water applies pressure to the flexible impermeable web 33, the post support and anchoring assembly 24 as well as the web support frame 37.
The substantially flexible impermeable web 33 can be a geotextile, or alternatively, be made of a reinforced PVC and can be of a construction similar to a nylon reinforced PVC tarpaulin. The upper longitudinal edge of the substantially flexible impermeable web 33 can include a plurality of loops or other suitable connectors (not shown) secured thereto at uniformly spaced intervals along its length. The flexible impermeable web 33 can thus be secured to the post support and anchoring assembly 24 between its upper and lower edges.
Still referring to the non-limitative embodiment shown in
Still referring to the non-limitative embodiment shown in
On the other hand, the lower mounting elements 48 include a plurality of spaced apart anchoring plates 58, each one having an anchoring plate connector 62 extending forwardly from an external surface of the anchoring plate 58 which is configured to releasably receive and engage a bottom portion of the post support portion 43. The anchoring plates 58 are superposed to the underwater structure surface 22. Each anchoring plate 58 includes a plurality of anchoring plate apertures 60 which are adapted to secure the anchor anchoring plate 58 to the underwater structure 20 using suitable mechanical fasteners or connectors insertable therein.
Elongated anchoring bars 44 are mounted to the underwater structure 20 adjacent the one another along a substantially horizontal axis, while anchoring plates 58 are mounted to underwater structure 20, below anchoring bars 44, also along a substantially horizontal axis (such that both axis are substantially parallel to the water surface 14) but in a spaced-apart configuration.
Still referring to the non-limitative embodiment shown in
Now referring to the non-limitative embodiment shown in
In the non-limitative embodiment shown, the top chord 66 extends substantially parallel to the water surface 14, while the bottom chord 68 extends diagonally upwardly from the underwater structure end 82 to the post support end 78.
At their underwater structure ends 74, 82, the top and bottom chords 66, 68 are connected to one another by an underwater structure link 65. The underwater structure link 65 includes an upper mounting element connector 86, a lower mounting element connector 88, spaced-apart vertically from the upper mounting element connector 86, and a vertically extending post 64, extending between the upper and lower mounting element connectors 86, 88. More particularly, the upper mounting element connector 86 is mounted to and extends from an upper end 70 of the vertically extending post 64, while the lower mounting element connector 88 is mounted to and extends from an opposed lower end 72 of the vertically extending post 64. The upper and lower mounting element connectors 86, 88 are respectively engageable with the upper and lower mounting elements 44, 48. More particularly, in the non-limitative embodiment shown, the upper and lower mounting element connectors 86, 88 are engageable with the post support structure receiving segment 56 of the anchoring bar 44 and the anchoring plate connector 62 protruding from a respective one of the anchoring plates 58.
Each one of the post support trusses 51 is therefore engageable with the upper and lower mounting element 44, 48 once they have been secured to the underwater structure 20. Thus, the upper and lower mounting element connectors 86, 88 are configured to be detachably secured to the upper and lower mounting elements 44, 48. As mentioned above, mechanical fasteners can be used to secure the post support trusses 51 to the anchoring portion 42 and, more particularly, to the upper and lower mounting elements 44, 48.
In the non-limitative embodiment shown, the upper and lower mounting element connectors 86, 88 are pivotally mounted to and engaged with the anchoring portion 42 and, more particularly, to the upper and lower mounting elements 44, 48.
At their support post ends 76, 78, the top and bottom chords 66, 68 are connected to one another by a respective one of the post receiving member 26, with a post receiving channel 85 of the post receiving member 26 extending substantially vertically. Therefore, when the post support trusses 51 are mounted to the underwater structure 20, via the anchoring portion 42, the elongated posts 28 are spaced-apart from the underwater surface 22 by a distance D2 (
Between the underwater structure ends 74, 82 and the support post ends 76, 78, the top and bottom chords 66, 68 are connected to one another by a plurality of spaced-apart web members 84, with some of them extending substantially normal to the top chord 66 and other extending diagonally between the top and bottom chords 66, 68. As it is known in the art, the web members 84 reinforce the post support truss 51 by increasing the rigidity thereof.
Such configuration of the post support trusses 51 allows an easy storage and/or transport of the cofferdam system 10, as post support trusses 51 can easily and conveniently be detached from the anchoring portion 42 and therefore, from the underwater structure 20, and stacked one over the other.
Referring to the non-limitative embodiment of
Even though a post support truss 51 with a post receiving member 26 are permanently assembled together, a person skilled in the art to which cofferdam system 10 pertains would understand that such parts or components may be provided as separate components and assembled together prior installation of system 10 to underwater structure 20, or alternatively, only at least two of the parts or components forming the post support trusses 51 and the post receiving members 26 may be integrally formed.
Accordingly, in order to provide the substantially dry environment or enclosure 13 illustrated in
Once upper mounting elements or elongated anchoring bars 44, lower mounting elements 48 and post support trusses 51 are well secured to the underwater structure 20, the elongated support posts 28 can be provided within the post receiving channels 85 of the post receiving members 26 provided at support post ends 76, 78 and secured therein, such that the elongated support posts 28 can be oriented substantially perpendicular to the water surface 14 and in the spaced apart configuration relatively to the underwater structure 20. The elongated support posts 40 can then be secured substantially perpendicularly to the plurality of spaced apart vertically oriented elongated support posts 28. Additional elongated support posts 38 can further be provided such that a wall made of posts can be provided on all faces of the enclosure 13 (so as to complete the web support frame 37). A layer made of a meshed material can optionally be mounted over or secured externally to the web support frame 37 so as to be positioned inbetween the grid configuration formed by the elongated support posts 28, 38, 40 and the substantially flexible impermeable web 33. The substantially flexible impermeable web 33 can then be positioned across the waterway 12 and mounted or secured externally to the post support and anchoring assembly 24 and the web support frame 37 so as to cover the post support and anchoring assembly 24 as well as at least a lower portion of the web support frame 37 (i.e., the posts 28, 38, 40) from the dam upstream side 18. As a result, water can be removed, using pumps for example, from the dam downstream side 16, to provide the substantially dry environment 13 from the dam upstream side 18 between the substantially flexible impermeable web 33 and the underwater structure surface 22 of the underwater structure 20. A set of flooring elements (not shown) can also be provided over the post support portion 43, and can be supported by the post support trusses 51 for example, for allowing workers to walk thereon. Indeed, each one of the flooring elements can be supported by two or more of the post support trusses 51.
It is noted that a person skilled in the art to which cofferdam system 10 pertains would understand that post support and anchoring assembly 24 can take any shape, size and/or configuration, as long as it provides to position a web support frame (a plurality of elongated support posts 28 for example) spaced apart from the underwater structure 20, while providing a working surface to workers (e.g., flooring elements can be supported by the post support trusses 51 to provide a substantially flat working surface 80 for the worker to perform their tasks in the enclosure 13), so as to provide a safe substantially dry environment when water is removed, or pumped out, from the dam downstream side 16 of the waterway 12. Additionally, the post receiving channel 85 of each one of the post receiving members 26 can define any shape, size, and/or configuration, as long as it can quickly (even though such operation is performed underwater), safely and releasably secure the posts 28 of the web support frame 37 therein. It is to be noted that instead of providing the post receiving members 26 with a post receiving channel 85 to receive a bottom end of a post 28 therein, a clipping mechanism or any other suitable mechanism can be provided at support post ends 76, 78 to fix the web support frame 37 or the posts 28 on the post support trusses 51 so that the web support frame 37 can be positioned substantially perpendicularly with respect to the water surface 14 and in the spaced apart configuration from the underwater structure 20.
As best shown in the non-limitative embodiment of
It is noted that the upper mounting elements or elongated anchoring bars 44, the lower mounting elements 48, the post support trusses 51, and the posts 28, 38 and 40 can be made of steel but could be made of any suitable material.
Referring now to the non-limitative embodiment shown in
Still referring to the non-limitative embodiment shown in
Indeed, still referring to the non-limitative embodiment shown in
Still referring to the non-limitative embodiment shown in
Still referring to the non-limitative embodiment shown in
Referring now more particularly to the non-limitative embodiment shown in
Referring now more particularly to the non-limitative embodiment of
According to both post support structures 124a, 124b as defined above and illustrated in the non-limitative embodiments shown in
Furthermore, according to anchoring portion 142 as defined above, it is to be noted that a person skilled in the art to which cofferdam system 110 pertains would understand that it can take different sizes, shapes and/or configurations, as long as it strongly secures some or all of the post support structures 124a and/or 124b to structure 120, and further, as long as it positions the web support frame 137 in the spaced apart configuration from the underwater structure 120.
It is noted that the main anchoring members 144 as well as the elongated support posts 138a, 138b, 138c can be made of wood, but can alternatively be made of any suitable material, while post support structures 124a, 124b, elongated support posts 128, and elongated support posts 140 can be made of steel, but can be made of any other suitable material.
According to their configurations, both temporary cofferdam systems 10, 110 described above allow one, a skilled diver for example, to securely, easily and quickly provide a substantially dry environment or enclosure by securing the cofferdam system 10, 110 to an underwater structure (bridge surface, wall surface, any underwater structure surface, etc.). Therefore, such dry working environment can be provided, even if waterway or watercourse bed is found to be too low for installation of known cofferdam systems, or alternatively, if waterway or watercourse bed is uneven. Both cofferdam systems 10, 110 can provide a safe and dry working environment along underwater structure surfaces, independently of its building specification. Furthermore, both cofferdam systems 10, 110 can be dismantled, and re-used for providing a different dry working environment.
Finally, thanks to the sizes, shapes and configurations of their components, cofferdam systems 10, 110 may be stored and/or transported/shipped from one site to another (components may be stacked one over another so it can reduce the storage space needed).
While some embodiments have been described above and illustrated in the accompanying drawings, it will be evident to those skilled in the art that modifications may be made therein without departing from the essence of this disclosure. Such modifications are considered as possible variants comprised in the scope of the disclosure.
This application claims priority from U.S. Provisional Application No. 62/767,614 filed on Nov. 15, 2018, which is hereby incorporated by reference.
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Number | Date | Country | |
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20200157758 A1 | May 2020 | US |
Number | Date | Country | |
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62767614 | Nov 2018 | US |