Exploring, drilling and completing hydrocarbon and other wells are generally complicated, time consuming and ultimately very expensive endeavors. As a result, over the years well architecture has become more sophisticated where appropriate in order to help enhance access to underground hydrocarbon reserves. For example, as opposed to wells of limited depth, it is not uncommon to find hydrocarbon wells exceeding 30,000 feet in depth. Furthermore, as opposed to remaining entirely vertical, today's hydrocarbon wells often include deviated or horizontal sections aimed at targeting particular underground reserves.
While such well depths and architecture may increase the likelihood of accessing underground hydrocarbon reservoirs, other challenges are presented in terms of well management and the maximization of hydrocarbon recovery from such wells. For example, during the life of a well, a variety of well access applications may be performed within the well with a host of different tools or measurement devices. However, providing downhole access to wells of such challenging architecture may require more than simply dropping a wireline into the well with the applicable tool located at the end thereof. Indeed, a variety of isolating, perforating and stimulating applications may be employed in conjunction with completions operations.
In the case of perforating, different zones of the well may be outfitted with packers and other hardware, in part for sake of zonal isolation. Thus, wireline or other conveyance may be directed to a given zone and a perforating gun employed to create perforation tunnels through the well casing. As a result, perforations may be formed into the surrounding formation, ultimately enhancing recovery therefrom.
The described manner of perforating requires first that the perforating gun be loaded with a number of shaped charges that provide the energy to form the noted perforation. Specifically, an explosive pellet of compressed material is provided in a casing and may be individually loaded into the gun as a shaped charge. Thus, once detonated, each shaped charge may perform similar to a ballistic jet in forming an adjacent perforation. Further, this manner of operation is enhanced by a liner that is placed over the explosive pellet. That is, the pellet is secured within the cavity of a casing and provided with a liner thereover so as to enhance and tailor the performance of the fully assembled shaped charge.
Unfortunately, while fairly safe and effective for use downhole in the well, transporting a fully armed gun loaded with a detonator and shaped charges to an operator at an oilfield is not an option. Indeed, as a matter of ensuring safe transport, governmental bodies, such as the department of transportation (DOT) in the United States, understandably do not allow the transporting of such an assembly unless it is modified, for example with a cumbersome ballistic interrupt. More likely, components of the unarmed gun and detonator are separately delivered to the oilfield location where assembly may be completed prior to deployment of the gun into the well.
Arming and fully assembling a perforating gun with a detonator at the oilfield may be a time consuming and largely inexact undertaking. For example, shaped charges may be assembled and/or loaded into a loading tube that accommodates a host of charges and is then inserted into a carrier of the gun. However, even the loaded gun remains incomplete. That is, as a matter of added precaution, an initiator that regulates firing of the gun is generally not effectively wired to the gun until all required components are present and assembled.
The initiator is a circuit-based device that is configured to detect an operator's command from the oilfield surface in order to allow detonation of the shaped charges within the gun. Thus, in order to keep the gun less than fully armed, it may be provided at the oilfield without the initiator but with an exposed port where the initiator is to be added. At this location, wiring in a downhole direction to an internal detonator may be found as well as wiring that runs in an uphole direction for sake of conveying operator commands. As a practical matter, this means that a host of different wires are manually connected to corresponding connections or wires of the initiator by hand as the port of the gun remains open to the oilfield surface environment.
Not only is this type of assembly time consuming as noted above, there remains the possibility of mis-wiring, debris getting into the gun, or even improper sealing and/or capping off of the initiator once the connections have been made. Indeed, it is estimated that a majority of perforating application misruns may be linked directly to such wiring related issues. This may be attributable to human error or simply the inherent lack of cohesiveness involved where multiple electrical connections are made at the oilfield. Whatever the case, a degree of reliability is compromised, in order to ensure an acceptable level safety.
A modular perforating gun is disclosed for perforating a formation in a well. The gun includes a tubular carrier with a loading tube therein. The loading tube includes a shock absorbing mount with shaped charges to one side of the mount and an initiator assembly module at an opposite side thereof. The initiator assembly module is configured to trigger the charges for the perforating. Further, at least one centralizing member is disposed about the loading tube to provide a secure interface between the tubular carrier and the loading tube. In one embodiment, a modular feedthrough assembly is also provided that securably receives an electrical connector of the initiator assembly at an interface therebetween. Thus, coupling between the connector and feedthrough assembly may be enhanced.
Embodiments are described with reference to certain perforating applications. For example, in embodiments shown, a single wireline conveyed perforating gun is delivered to a vertical well for a perforating application. However, in other embodiments, the gun may be conveyed by alternate means, incorporated into more permanent hardware, provided in series or a host of other operational types. Regardless, so long as the perforating gun is modular in nature with certain structurally and/or electrically stabilizing features as detailed herein, appreciable benefit may be realized. Specifically, such features may render a modular form of assembled perforating gun both user-friendly and practically reliable for the environment of a downhole perforating application and transport thereto.
Referring now to
As detailed further below, even though plugged in, the module 125 includes safety features to prevent accidental detonation and is provided to the oilfield in an unarmed state. Specifically, with added reference to
Continuing with reference to
The modular nature of each feedthrough 119, 120 may be rendered reliably secure and practical by the addition of barrel inserts 500 to enhance the interface between electrical connector 530 and a body 580 of the feedthrough 119, 120 (see
The above noted bulkheads 117, 118 may also serve as adapters where crossovers 130, 140 may be secured for providing secure communicating connection to other modular components. For example, in the embodiment shown, a plug and shoot module 133 and handling cap 137 are secured to one crossover 130 and may in turn provide connection to a setting tool or other device. However, at the other end, the crossover 140 may couple to a head 145 providing connection to a correlation tool or other device.
Referring specifically now to
Once armed at the module 125 and secured to a wireline cable 160, the gun 100 may be deployed. As opposed to hours of wiring and assembling time before use in a well, in the embodiment shown, the armed gun 100 may be hooked up, a brief electronics diagnostic check run, and the gun 100 deployed as noted from a reel 155 at a wireline truck 150. Guidance from a control unit 165 and supportive rig 170 may be utilized as the gun 100 is advanced past a wellhead 175 and various formation layers 190, 195 before perforating is directed through casing 185 defining the well 180.
The entire modular gun 100 may be disposable even after a single perforating application as described. That is, the ability to use low-cost modular components that fit multiple gun sizes may minimize concern over disposal of the system after perforating is complete. Thus, time lost to cleaning and refurbishing parts may be largely avoided.
Referring now, to
In the view of
In the embodiment shown, the inner surface of the loading tube 115 may include a variety of different fasteners 215 for securing communicative line that traverses the length of the tube 115. That is, given that communications from bulkhead 117 to bulkhead 118 and beyond are wired through the tube 115, it may nevertheless be advantageous to retain such wiring away from certain locations of the loading tube 115 such as at the central axis, at shaped charge locations, etc. Thus, this particular wiring or line may be spiraled through the loading tube 115 and held by securely at predetermined locations by the noted fasteners 215.
Completing the gun 100 by way of joining the bulkheads 117, 118 to the carrier 110 is preceded by loading of the loading tube 115 into the carrier 110 once the initiator assembly module 125 is securely in place. That is, the module 125 is plugged into the loading tube 115, the loading tube 115 inserted into the carrier 110 and the bulkheads 117, 119 secured thereto. Of course, different types of initiator modules may be interchangeably utilized depending on the type of perforating application to be run.
In the embodiment shown, positioning the loading tube 115 into the carrier 110 includes the placement of centralizing rings 200 between the carrier 110 and the loading tube 115 as the two are brought together. The centralizing rings 200 may be of a durable plastic or other suitable material that serve to dampen impacts and vibrations that will occur as the gun 100 is transported or deployed into the well. So, for example, the possibility of damage to electronics of the initiator assembly module 125 within the loading tube 115 may be lessened.
In addition to the protective support provided by centralizing rings 200, they also may be used to ensure a cost-effective and proper sizing match between the loading tube 115 and carrier 110. That is, as opposed to requiring a near perfectly fitted size match between the modular tube 115 and carrier 110 components, centralizing rings 200 may effectively serve to provide the proper size match. That is, even with a host of differently sized loading tubes 115 and carriers 110 available, an inexpensive plastic, but properly sized set of rings 200 may more than adequately serve to provide a matching interface between the modular tube 115 and carrier 110. Additionally, in one embodiment, the rings 200 may be located at an interface between the carrier 110 and a bulkhead 117, 118 or other feature coupled to the loading tube 115. That is, in such an embodiment, the rings 200 would still remain within the carrier 110 while supporting and centralizing the tube 115.
Continuing with added reference to
Referring now to
With specific reference to
Referring now to
As indicated above, the mount 400 is shock absorbing. Specifically, a spring 450 is provided that allows for some degree of stable movement of the mount 400 as the module 125 is forcibly pushed into place. Similarly, allowing this type of movement also helps to prevent disconnect of the module 125 during transport and other times that the gun 100 may be prone to abrupt movement. Indeed, to a certain degree, the module 125 may be less affected by perforating related shock during a downhole perforating application, due to the presence of the shock absorbing mount 400. Further, another shock absorbing mount 401 at the other end of the loading tube 115 may be utilized for receiving another modular gun component at a coupling thereof 445. Thus, the advantages noted here may be available beyond the particular connection of the module 125. These advantages may also include adding flexibility in terms of reducing precision manufacturing requirements and costs due to the added structural flexibility in fitting adjacent components together.
Some embodiments may include positioning the shock absorber and/or the initiator outside of the loading tube. For example, in some embodiments, the shock absorber may be positioned at an end of the loading tube and within a carrier. The initiator may then be positioned adjacent to the shock absorber (e.g., on the end of the shock absorber or beside the shock absorber). Additionally, in some embodiments, the shock absorber may be formed as an integral part of the initiator. That is, the shock absorber may be formed as part of the initiator when the initiator is created.
Continuing with reference to the particular views of
Referring now to
With added reference to
Embodiments described hereinabove include a perforating gun that may be assembled from modular components. At the same time, however, the overall gun is of an axially enhanced cohesiveness among the components so as to ensure reliability in delivery and use downhole. From barrel inserts at a feedthrough to more centrally located rings and/or shock absorbing mounts, substantially enhanced axial cohesiveness is provided to render a modular perforating gun practical in terms of both cost and reliability. More specifically, an initiator assembly module is utilized that may be disposed at least partially within a loading tube that is itself within a carrier. However, as a matter of ensuring cohesiveness, centralizing rings may be disposed at the interface of the loading tube and carrier and the initiator module may incorporate a detonator and avoid use of excessive external wiring. Similarly, a feedthrough with barrel inserts may be utilized along with other cohesively enhancing features. This type of gun allows for avoidance of large open ports for sake of time consuming, manual wiring while exposed to the hazards and contaminants of the oilfield and natural human error. At the same time, this gun type is also rendered practical by the use of cohesively enhancing features as described.
The preceding description has been presented with reference to presently preferred embodiments. Persons skilled in the art and technology to which these embodiments pertain will appreciate that alterations and changes in the described structures and methods of operation may be practiced without meaningfully departing from the principle, and scope of these embodiments. Furthermore, the foregoing description should not be read as pertaining only to the precise structures described and shown in the accompanying drawings, but rather should be read as consistent with and as support for the following claims, which are to have their fullest and fairest scope.
This Patent Document claims priority under 35 U.S.C. § 119 to U.S. Provisional App. Ser. No. 61/819,196, filed May 3, 2013, and entitled, “Perforating Gun with Integrated Initiator”, which is incorporated herein by reference in its entirety.
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