This patent application is based on and claims priority pursuant to 35 U.S.C. §119(a) to Japanese Patent Application No. 2015-163582 filed on Aug. 21, 2015 in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Technical Field
Embodiments of the present invention relate to a coil antenna device, an electronic apparatus with the coil antenna device, and a method of producing the coil antenna device.
Related Art
Mobile phones, smartphones, and tablets or the like employing near field wireless communication (NFC) are currently in widespread use, and are enabled to wirelessly communicate with each other simply by holding up and bring the electronic apparatuses close together. That is, each of the electronic apparatuses generally includes an antenna device that employs a short-range magnetic coupling system, with which communications are established by mutually approximating the antenna devices in a magnetic field to magnetically couple antenna devices with each other. As performance of each of the apparatuses is increasingly enhanced and the apparatus is downsized, there is a demand for downsizing of the antenna devices as well.
One aspect of the present disclosure provides a novel coil antenna device that includes a planar magnetic body and a conducting wire wound around the planar magnetic body multiple times as a coil having a prescribed length in a direction parallel to a long side of the magnetic body. The magnetic body includes at least one irregular portion having a different cross-sectional shape from a cross-sectional shape of another portion of the magnetic body at an intermediate position of the long side of the magnetic body, at which the conducting wire is wound around the magnetic body. The at least one irregular portion extends parallel to a short side of the magnetic body.
Another aspect of the present disclosure provides a novel electronic apparatus that includes the above-described coil antenna device. The coil antenna device either wirelessly establishes communications or wirelessly supplies electricity to another coil antenna device located within a short range acting as either a communications counterpart or an electric power supply destination, respectively.
Yet another aspect of the present disclosure provides a novel method of producing a coil antenna device that wirelessly establishes communications or supplies electricity to another coil antenna device located within a short range. The method includes the steps of forming at least one groove, at least one projection, or at least one through hole in a planar magnetic body parallel to a short side of the planar magnetic body at an intermediate position of a long side of the planar magnetic body, winding a conducting wire around the planar magnetic body multiple times over the at least one groove, the at least one projection, or the at least one through hole as a coil, and connecting both ends of the conducting wire wound around the planar magnetic body to a communication unit and forming a magnetic field on the planar magnetic body by generating a first magnetic flux extending from one end to another end of the coil of the coil antenna device and a second magnetic flux extending from the one end of the coil of the coil antenna device to the intermediate position of the long side of the planar magnetic body.
A more complete appreciation of the present disclosure and many of the attendant advantages of the present disclosure will be more readily obtained as substantially the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
As a typical antenna device that establishes communications in a magnetic field, a loop antenna produced by winding a conducting wire into a coil state is used. However, since performance of the loop antenna is easily affected by metal, a magnetic field is sometimes cancelled by the metal when the metal exists in the magnetic field near the loop antenna. As a result, either a communication range of an electronic apparatus that employs such a loop antenna becomes narrower or communications themselves become impossible sometimes.
To solve such problems and widen the communication range even though the metal exists near the loop antenna, a typical antenna device employs a magnetic body around which a coil winds to suppress affection from the metal
However, when communications are established between two short-range magnetic coupling systems respectively including such antenna devices (i.e., produced by winding the coil around the magnetic body) by bringing one of the antenna devices to the other one of antenna devices acting as a communications counterpart, magnetic coupling is sometimes hardly established at a prescribed portion of the other one of the antenna devices depending on a position of one of the antenna devices, resulting in erroneous communications.
Such defective magnetic coupling similarly occurs between wireless electric power supply systems, between which electricity is wirelessly supplied to a communications counterpart, as well.
That is, in the systems, a range (i.e., an area) possible to successfully wirelessly establish communications and that possible to successfully establish wireless electric power supply may be narrowed, respectively.
For this reason, novel antenna devices capable of widely establishing wireless communication and wireless electric power supply are demanded, respectively.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding member throughout the several views of the drawings, and in particular to
Both ends 12a and 12b of the conducting wire 12 are connected to a communication unit 101 of an electronic apparatus 100 that establishes wireless communication and wireless electric power supply by using the antenna device 10 illustrated in
When executing wireless electric power supply to and from the electronic apparatus 200, the communication unit 101 of the electronic apparatus 100 may include an electric power supply circuit 202 and a power receiving circuit 203. Hence, the communication unit 101 is connected to a commercial use alternating current (AC) electric power supply. Again, the electric power supply and receiving circuits are well-known and are not detailed herein below.
Various devices may be used as the electronic apparatus 100 to establish both the wireless communication and the wireless electric power supply by using the antenna device 10. That is, to establish wireless communication the electronic apparatus 100 can be any one of a radio frequency identification (RFID) tag, an integrated circuit (IC) card, a radio frequency identification (RFID) reader-writer, a mobile phone, a smartphone, a tablet terminal, a laptop personal computer (PC), a personal digital assistant (PDA), and a game console or the like, for example. To establish wireless electric power supply the electronic apparatus 100 can be any one of an electric toothbrush, an electric shaver, a cordless phone, a cordless iron, an electric bed, an electric car, an electric wheelchair, and an electric bicycle or the like. However, the electronic apparatus 100 is not limited to the above-described examples and includes variants of the above-described examples. Now, the antenna device 10 that establishes wireless communication is herein below typically described in greater detail with reference to
That is, the antenna device 10 employs a short-range magnetic coupling system and does not employ a resonant antenna device that transmits or receives an electric wave having a prescribed frequency by causing resonance with the electric wave. That is, the antenna device 10 communicates with another antenna device acting as a communications counterpart included in a counterpart electronic apparatus 200 by magnetically connecting with a magnetic flux generated by the other antenna device of the communications counterpart included in a counterpart electronic apparatus 200. Although the resonant antenna device has a communication range of from about a few meters to about a few kilometers, the antenna device 10 of the short-range magnetic coupling system has that of about 1 meter. That is, the antenna device 10 is used in establishing short-range communications. The antenna device 10 is enabled to transmit and receive a signal having a frequency of about 13.56 MHz, for example.
The planar magnetic body 11 can be made of sintered ferrite and has a rectangular solid shape. The magnetic body 11 has two largest planes at front and rear surfaces among six planes of the rectangular solid shape. A short side of each of the two largest planes (i.e., a side in an axial direction indicated by X) has a length A of about 3 mm, whereas a long side of each of the two largest planes (i.e., a side in an axial direction indicated by Y) has a length B of about 0.15 mm. A thickness (i.e., a length C in an axial direction indicated by Z) of the magnetic body 11 also is about 12 mm as well. These dimensions are only typical examples, and the length A in the axial direction indicated by X can be about 6 mm, and the length B in the axial direction indicated by Y can be about 24 mm. The length in the axial direction indicated by Z can also be about 0.2 mm as well, for example. That is, as long as the magnetic body 11 has a planar shape, the dimensions of the magnetic body 11 can be optionally determined depending on either a size or a shape and the like of a space for implementing the antenna device 10.
Material of the magnetic body 11 is not limited to the above-described sintered ferrite, and can be ferromagnetic, such as iron, iron oxide, chromium oxide, cobalt, nickel, alloys of the materials, etc. Although the above-described magnetic body 11 of the planar shape is generally thick and is hard, the magnetic body 11 is not limited to such a planer shape and may be a flexible sheet as well.
The conducting wire 12 can employ material to enable electric current to easily flow in the conducting wire 12, and can be made of copper, silver, gold, and conductive polymers or the like, for example. An optimal diameter of the conducting wire can be determined by considering skin effect. When the conducting wire 12 is used to transmit a signal of the above-described frequency of about 13.56 MHz, the diameter of the conducting wire 12 can be about 50 μm, for example. The number of times the conducting wire 12 wound around the magnetic body 11 can be set to about thirty, for example. The conducting wire 12 is evenly wound around the magnetic body 11 at a prescribed interval so that conducting wires 12 neighboring to each other are spaced without contacting each other. Hence, the prescribed interval can be set to about 0.25 mm, for example. A method of winding the conducting wire 12 illustrated in
To obtain insulation while preventing the conducting wire 12 from corrosion, the conducting wire 12 can be coated with enamel. In such a situation, a diameter of the enameled conducting wire 12 may be set to about 69 μm, for example. The diameter and the number of winding times of the conducting wire 12 are not limited to the above-described levels, and can be determined depending on usage of the antenna device 10 or the like.
In this embodiment of the present invention, the magnetic body 11 of the antenna device is subjected to a surface machining process. That is, the antenna device 10 of this embodiment of the present invention may include one or more projections, grooves, or both of the projections and the grooves extending on one side of the magnetic body 11 parallel to a short side of the magnetic body 11. Otherwise, the antenna device 10 of this embodiment of the present invention may include one or more through holes penetrating the magnetic body 11 from a front side to a rear side of the magnetic body 11 while extending parallel to the short side of the magnetic body 11. Yet otherwise, the antenna device 10 of this embodiment of the present invention may include one or more through holes in addition to one or more projections and/or grooves on the one side of the magnetic body 11. As illustrated in
As illustrated in
Because of this, when another loop antenna (i.e., a counterpart loop antenna) is brought close to near the longitudinal center of the magnetic body 11 of the loop antenna in the axial direction indicated by Y, due to the presence of the magnetic flux on the magnetic body 11 in the axial direction indicated by Z, the magnetic flux of the loop antenna passes through the counterpart loop antenna. Consequently, in accordance with the law of right-handed screw rule, electric current flows in the loop antenna thereby enabling communications between the loop antenna and a counterpart loop antenna?. That is, although the conventional antenna device of
Now, another embodiment of the present invention is herein below described with reference to
In addition, since the groove 13 is only formed on one side of the magnetic body 11, a man-hour needed for processing the magnetic body 11 can be reduced while increasing rigidity of the magnetic body 11. As a result, the magnetic body 11 can have a great resistance to an impact on the magnetic body 11.
Now, yet another embodiment of the present invention is herein below described with reference to
Hence, since the groove 13 is partially formed by the certain length in the axial direction indicated by X, a thickness of the magnetic body 11 does not entirely decrease in the direction, rigidity of the magnetic body 11 can be more effectively increased when compared to the embodiment of the present invention illustrated in
Now, yet another embodiment of the present invention is herein below described with reference to
In this embodiment of the present invention, as illustrated in
When the depth of the groove 13 varies depending on a position in the axial direction indicated by Z, a magnetic flux also changes in the same direction in accordance with the variation of the groove 13, and accordingly characteristics of the antenna device such as inductance (L), etc., also varies. However, according to this embodiment of the present invention, since the through hole 14 is formed completely penetrating the magnetic body 11 without changing the depth of the through hole 14, the change in characteristics can be either reduced or suppressed.
Now, yet another embodiment of the present invention is herein below described with reference to
Hence, with the configuration of
Now, yet another embodiment of the present invention is herein below described with reference to FIG.13A, 13B, and 13C and applicable drawings. That is, as described heretofore, to produce the magnetic flux on the magnetic body 11 in the axial direction indicated by Z near the longitudinal center of the magnetic body 11 in the axial direction indicated by Y, either one or more grooves 13 or one or more through holes 14 are formed near the longitudinal center of the magnetic body 11 in the axial direction indicated by Y. However, the antenna device 10 is lengthy enough in the axial direction indicated by Y, at almost middle portions between both edges of the magnetic body 11 and the longitudinal center of the magnetic body 11 in the axial direction indicated by Y, a magnetic flux in the axial direction indicated by Z may no longer exist again so that communications become difficult near the middle portions of the magnetic body 11.
To resolve such a problem in this embodiment of the present invention, the number of grooves 13 is increased as illustrated in
Now, yet another embodiment of the present invention is herein below described with reference to
In addition, rigidity of the magnetic body 11 can be enhanced, because a thickness of a portion near the longitudinal center of the magnetic body 11 in the axial direction indicated by Y is increased by the pair of projections 15 in contrast to a situation in which either the groove 13 or the through hole 14 is provided. A tip of each of the projections 15 is not only sharpened as illustrated in
Now, yet another embodiment of the present invention is herein below described with reference to
Accordingly, since the projection 15 is only formed on one side of the magnetic body 11, a man-hour needed to process of the magnetic body 11 can be reduced while saving material of the magnetic body 11. Again, as same as the groove 13 and the through hole 14, the projection 15 does not need to wholly extend from one edge to the other edge of the magnetic body 11 in the axial direction indicated by X as well. That is, the projection 15 may extend only by a prescribed length shorter than the side of the magnetic body 11 in the axial direction indicated by X as well. Also, the number of each of grooves 13 and projections 15 is not limited to one as that of the through hole 14 illustrated in FIGS. HA, 11B, and 11C, and may be two or more similarly arranged on a line in the axial direction indicated by X as well. In addition, similar to the number of grooves 13 illustrated in
Now, yet another embodiment of the present invention is herein below described with reference to
Hence, since both of one or more grooves 13 and one or more projections 15 are formed in the magnetic body 11 at the same time as a pair, material needed to produce the magnetic body 11 can be saved more effectively than when only one or more projections 15 are formed on one or both sides of the magnetic body 11, respectively. In addition, a prescribed rigidity of the magnetic body 11 can be maintained more effectively than when only one of one or more through holes 14 and one or more grooves 13 are formed on the magnetic body 11. Again, a depth of a groove of one or more grooves 13 of the magnetic body 11 may be the same as that of the groove 13 as illustrated in
Although the above-described embodiment of the present invention employs one or more grooves 13 and one or more projections 15 as a pair as described heretofore, the present invention is not limited to the above-described embodiment of the present invention. That is, as illustrated in
As described heretofore, according to one embodiment of the present invention, by employing one or more grooves 13 and/or projections 15 on either one side or both sides of the magnetic body 11, respectively, or one or more through holes 14 in the magnetic body 11, the magnetic body 11 can generate a magnetic flux in the axial direction indicated by Z on the magnetic body 11 at a section of the magnetic body 11 needed to establish magnetic coupling. As a result, with such a magnetic body 11, a communicable range can be widened. Accordingly, since the communicable range is widened in this way, the antenna device 10 can successfully communicate with another antenna device of a communications counterpart included in a counterpart electronic apparatus 200 even when an optional section of the antenna device 10 is brought close to the other antenna device of the communications counterpart included in a counterpart electronic apparatus 200. As a result, communication error sometimes caused between the antenna devices can be reduced. The above-described advantage can be similarly obtained in the wireless electric power supply system as well.
That is, according to one embodiment of the present invention, a coil antenna device includes a planar magnetic body and a conducting wire wound around the planar magnetic body multiple times as a coil having a prescribed length in a direction parallel to a long side of the magnetic body. The magnetic body includes at least one irregular portion having a different cross-sectional shape from a cross-sectional shape of another portion of the magnetic body at an intermediate position of the long side of the magnetic body, at which the conducting wire is wound around the magnetic body. The at least one irregular portion extends parallel to a short side of the magnetic body.
According to another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to another embodiment of the present invention, the coil antenna device employs a short range magnetic coupling system to magnetically communicate with another coil antenna device of a communications counterpart located within a short range by sending and receiving signals of a prescribed frequency.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, a diameter of the conducting wire is about 50 μm when the prescribed frequency of a signal transmitted between the coil antenna device and said another coil antenna device is about 13.56 MHz. The conducting wire is evenly wound around the magnetic body about 30 times at an interval of about 0.25 μm.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, the conducting wire is coated with enamel, and a diameter of the conducting wire coated with the enamel is about 69 μm.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, the planar magnetic body is made of either sintered ferrite or ferromagnetic material.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, the conducting wire is made of one of copper, silver, gold, and conductive polymer to conduct an electric current through the conducting wire.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, the at least one irregular portion is at least one groove, at least one through hole, at least one projection, or a combination of at least two of the at least one groove, the at least one projection, and the at least one through hole.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, the planar magnetic body is a thin sheet.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, the irregular portion extends for a prescribed length in a direction parallel to a short side of the magnetic body at substantially a center of the long side of the magnetic body.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, the prescribed length is equivalent to the short side of the magnetic body.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, the at least one irregular portion includes multiple grooves, projections, or through holes aligned parallel to the short side of the magnetic body.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, the at least one irregular portion includes at least one projection on one side of the magnetic body at substantially a center of the long side of the magnetic body, and at least one groove on another side of the magnetic body at substantially the center of the long side of the magnetic body.
According to yet another embodiment of the present invention, the communication error sometimes caused between the antenna devices can be more effectively reduced. That is, according to yet another embodiment of the present invention, the at least one irregular portion includes multiple grooves, multiple projections, or multiple through holes extending parallel to each other and to the short side of the magnetic body at two or more intermediate positions of the long side of the magnetic body.
Numerous additional modifications and variants of the present disclosure are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present disclosure may be practiced otherwise than as specifically described herein. For example, the coil antenna device is not limited to the above-described various embodiments and modifications may be made as appropriate. Further, the electronic apparatus is not limited to the above-described various embodiments and modifications may be altered as appropriate as well. Further, the method of producing a coil antenna device is not limited to the above-described various embodiments and modifications may be altered again as appropriate. For example, a step of the method of producing the coil antenna device can be altered as appropriate as well.
Number | Date | Country | Kind |
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2015-163582 | Aug 2015 | JP | national |