Coil spring drive system and window cover

Information

  • Patent Grant
  • 6293329
  • Patent Number
    6,293,329
  • Date Filed
    Thursday, December 11, 1997
    27 years ago
  • Date Issued
    Tuesday, September 25, 2001
    23 years ago
  • Inventors
  • Examiners
    • Johnson; Blair M.
    Agents
    • Dalton; Philip A.
Abstract
A coil spring drive unit for window covers is disclosed, which comprises a coil spring drive and the combination whose elements are selected from (1) a band shift transmission which provides varying ratio power transfer as the cover is opened and closed; (2) gear means comprising various gear sets which provide frictional holding force and fixed power transfer ratios; and (3) a gear transmission which provides fixed ratio power transfer as the cover is opened or closed. The combination permits the coil spring drive torque to be tailored to the weight characteristics of the window cover such as a horizontal slat or pleated or box blind as the blind is opened and closed, and permits the length of the blind and the distance between the open and closed positions of the blind to be altered for a given rotational distance of the coil spring.
Description




1. BACKGROUND OF THE INVENTION




a. Field of the Invention




The present invention relates generally to coil spring drives or motors, which are useful in numerous applications and, in particular, to the application of such coil spring drives in window cover systems.




b. Definitions and Applicability




Typically, as used here, “cover” refers to expandable or extendible structures. These include slat structures such as so-called venetian or slat blinds and so-called mini-blinds. These structures also include pleated folding structures such as single and plural pleat structures and box, hollow and cellular structures. “Cover” also refers to flat, sheet-type covers such as roller blinds. In this document, “cover” and “blind” are frequently used interchangeably. As applied to such covers, “operate” refers to the process of closing and opening the covers, typically (for horizontal covers) to lowering and raising the cover.




As used here, “horizontal” window cover refers to horizontally oriented covers such as horizontal slat blinds, horizontal folded pleat blinds and horizontal cellular blinds. The present invention is applicable generally to horizontal window cover systems and to flat window cover systems. It is understood that “window,” as used for example in “window cover,” includes windows, doorways, openings in general and even non-opening areas or regions to which “window” covers are applied for decoration, display, etc.




c. Current State of the Relevant Field




Typically a horizontal cover or blind is mounted above a window or space which is to be covered, and is operated using lift cords to extend the cover and lower it across the area, stopping at a selected position at which the blind partially or fully covers the area. For typical horizontal slat blinds, the lift cords are attached to a bottom rail and the individual slats are supported by the cross members or “rungs” of a separate cord ladder. When the blind is fully lowered, each slat is supported by a rung of the cord ladder and relatively little weight is supported by the lift cords. However, as the blind is raised, the slats are “collected” on the bottom rail, and the support of the slats is thus increasingly transferred from the cord ladder to the bottom rail and the weight supported by the rail and the lift cords increases.




Typical pleated, cellular, box, etc., blinds are formed of resilient material having inherent spring-like characteristics. As the resilient blind is raised toward the fully open position, the blind material is increasingly compressed, and requires increasingly greater force to overcome the compression force and move the blind and hold the blind in position. Effectively, then, both the slat blind and the pleated blind require increasingly greater force to open the blind and to maintain the blind open than is required to close the blind and maintain the blind closed.




So-called coil spring drives have operating characteristics which make it difficult to assist the opening and closing operation of blinds such as horizontal and flat blinds. As applied to downward-closing embodiments of such blinds, coil spring drives typically are mounted at the top of the blind, and are operatively connected or coupled to the shaft about which the blind lift cord is wound. As described above, as the blind is lowered, the slat weight supported by the lift cords decreases and the compression force of the pleats decreases. However, as the blind is lowered, the spring is wound and the energy stored in the spring increases, such that the increasing torque or force of the spring may then raise the blind in fast, uncontrolled fashion. Also, it may be difficult to keep the blind at a selected position. Furthermore, if the blind is heavy, and requires a strong spring to maintain the blind open, the blind is particularly susceptible to instability and uncontrolled raising operation when partially or fully extended or closed. Conversely, when the blind is at or near the upper limit of its travel (i.e., is open), the slat weight supported by the lift cords and the pleat compression is at or near maximum, while the spring torque is at or near minimum. In this position, then, unless the spring is strong (perhaps causing uncontrolled operation), the spring torque may be insufficient to keep the blind open.




Frequently, prior art coil spring drives use latching mechanisms in an attempt to hold the blind or cover in position.




2. SUMMARY OF THE INVENTION




In one aspect, the present invention is embodied in a spring drive unit comprising a shaft; a coil spring mounted around a shaft and having a fixed end and a rotatable end; and a gear transmission of fixed drive ratio, operatively connected at one end to the rotatable spring end and operatively connected at the opposite end to the shaft. As a result of this arrangement, the transmission applies holding friction to the shaft and applies the fixed drive ratio between the coil spring and the shaft, determining the ratio of the shaft rotational distance to the spring winding distance and thereby controlling the force applied to the shaft by the spring. In another related aspect, the spring drive unit further comprises a band transmission of continuously varying drive ratio, which is itself operatively connected at one end to the rotatable spring end and operatively connected at the opposite end to the shaft, for applying the continuously varying drive ratio between the coil spring and the shaft to continuously vary the force applied to the shaft by the spring and to continuously vary the ratio of the shaft rotational distance and the spring winding distance.




In another aspect, the present invention is embodied in a spring drive unit comprising a shaft; a coil spring mounted around the shaft and having a fixed end and a rotatable end; and a band transmission of continuously varying drive ratio, operatively connected at one end to the rotatable spring end and operatively connected at the opposite end to the shaft. As a result of this arrangement, the band transmission applies said continuously varying drive ratio between the coil spring and the shaft to continuously vary the force applied to the shaft by the spring and to continuously vary the ratio of the shaft rotational distance and the spring winding distance. In another related aspect, the spring drive unit further comprises a gear transmission of given drive ratio, which itself is operatively connected at one end to the rotatable spring end and is operatively connected at the opposite end to the shaft, for applying the given drive ratio to the shaft to fixedly alter the force applied to the shaft by the spring and to fixedly alter the ratio of the shaft rotational distance to the spring winding distance, and for applying inherent holding friction to the shaft.




In another aspect, the present invention is embodied in a window cover system comprising an extendible window cover; lift means including lift cords attached to the cover for raising and lowering the extendible cover to selected positions; and a spring drive unit connected to the lift cords for assisting the raising and lowering of the cover. The spring drive unit comprises a shaft; a coil spring mounted around the shaft and having a fixed end and a rotatable end; and a gear transmission of given (fixed) drive ratio, the transmission connected at one end to the rotatable spring end and at the opposite end to the lift cords. As a result of this arrangement, the transmission applies holding friction to the lift cord-supported cover and applies the given drive ratio between the coil spring and the lift cords, determining the ratio of the cover travel distance to the spring winding distance and thereby controlling the force applied to the cover by the spring.




In an alternative spring drive embodiment, the spring drive unit comprises a shaft; a coil spring mounted along the shaft and having a fixed end and a rotatable end; and a band shift transmission of varying drive ratio. The band shift transmission is connected at one end to the rotatable coil spring end and at the opposite end to the lift cords. As a result, the band shift transmission applies said varying drive ratio between the coil spring and the lift cord, thereby varying the ratio of the cover travel distance to the spring winding distance as the cover is raised and lowered, and controls the force applied to the cover by the spring.




In another aspect, the spring drive unit further comprises gear means connecting the coil spring to the band shift transmission. The gear means comprises a set of bevel gears and a second set of gears, preferably direct gears. The bevel gears are connected at one end to the spring free end for rotation therewith and at the opposite end mesh with one end of the direct gears for rotation therewith. The direct gears are connected at the opposite end to one end of the band shift transmission for rotation therewith. The opposite end of the band shift transmission is connected to the lift cord pulleys for rotation therewith. As a result of this arrangement, the gear means applies holding friction to the lift cord-supported cover. Also, the gear means has a given (fixed) drive ratio which further contributes to the overall ratio of the cover travel distance to the spring winding distance and so controls the force applied to the cover by the spring.




In yet another aspect, the gear means comprises a gear transmission of given drive ratio, which is connected between the band shift transmission and the direct gear set, with one end of the transmission connected to said opposite end of the direct gear set and the opposite end of the transmission connected to said one end of the band shift transmission. The gear transmission thereby applies additional holding friction to the lift cord-supported cover and applies the given ratio between the coil spring and the lift cord, further changing the overall ratio of the cover travel distance to the spring winding distance and the force applied to the cover by the coil spring.











Other embodiments of the present invention are described in the specification drawings and claims.




3. BRIEF DESCRIPTION OF THE DRAWINGS




The above and other aspects of the invention are described below in conjunction with the following drawings.





FIG. 1

is a front elevation view of a horizontal slat blind window cover system, showing the cover in a lowered (closed) condition.





FIG. 2

is a front elevation view of the window cover system of

FIG. 1

, showing the cover in a nearly fully-raised (nearly open) condition.





FIG. 3

is a front elevation view of a horizontal pleated blind window cover system, showing the cover in a lowered (closed) condition.





FIG. 4

is a front elevation view of the window cover system of

FIG. 3

, showing the cover in a nearly fully-raised (nearly open) condition.





FIG. 5

is a simplified top plan view of a coil spring drive unit in accordance with the present invention, a coil spring drive unit adapted for use in the window cover system of

FIGS. 1-4







FIG. 6

is an exploded view of the gear transmission of FIG.


5


.





FIG. 7

is a simplified top plan view of an alternative coil spring drive unit in accordance with the present invention, one which comprises a coil spring drive, a band shift transmission, and connecting gear units, in accordance with the present invention.





FIG. 8

is a front elevation view of the band shift transmission of FIG.


7


.





FIG. 9

is a top plan view of yet another alternative coil spring drive unit in accordance with the present invention, a coil spring drive unit which comprises a coil spring drive, a band shift transmission, a gear transmission, and connecting gear units, all in accordance with the present invention.





FIG. 10

is a simplified top plan view of the coil spring drive unit of

FIG. 5

, showing the binding of the spring coils on the shaft when the spring is relatively fully wound and the associated cover is extended at or near the closed condition.











Please note, the coil springs illustrated in the above drawing figures are simplified, with enlarged spacing between the coils, to better illustrate the shaft and other components. For example, the individual coils of the spring shown in

FIGS. 5 and 10

are packed together, and in fact the increased packing of the wound spring is at least partially responsible for the binding illustrated in FIG.


10


.




4. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)




As used here, the term “operatively connected” includes both direct connections of one component to another without intervening components and connections via intervening components including gears, transmissions, etc.





FIGS. 1 and 2

depict an exemplary horizontal slat (venetian) blind cover system


10


in closed (fully lowered) and nearly fully open positions, respectively. Typically, the blind cover system


10


comprises an elongated support member or housing


11


within which is mounted a coil spring drive unit such as unit


15


, FIG.


5


. The associated blind


12


comprises horizontal slats


13


and a bottom rail


14


which can be the same as the slats but, preferably, is sufficiently heavy, or is weighted, to impart stability to the blind.





FIGS. 3 and 4

depict a second exemplary, horizontal pleated blind cover system


20


in closed and nearly fully opened positions, respectively. Typically, the blind cover system


20


comprises elongated support member or housing


11


within which the coil spring drive unit


15


or other suitable spring drive unit is mounted. The associated blind


22


typically comprises light weight fabric or other material which is resilient and maintains the shape of the horizontal pleats


23


. The blind also includes a bottom rail


24


which is sufficiently heavy, or weighted, to provide stability to the blind


22


.




Referring also to

FIG. 5

, the illustrated spring drive unit


15


includes a shaft


30


comprising middle shaft or section


31


and left and right end shafts or sections


32


and


33


. Adjacent ends


34


,


36


of the middle and left shafts and adjacent ends


35


,


37


of the middle and right shafts have reduced radius or size and are joined by collars


38


and


39


. The separate shaft sections facilitate removal of the shaft


30


and installation and replacement of the drive components mounted on the shaft. The shaft


30


is rotatably journaled within transverse frame members


41


,


42


,


43


,


44


and


46


. Cord pulleys


18


are mounted on the shaft


30


adjacent supports


41


and


46


, respectively. Spaced blind lift cords


16


are attached to bottom rail


14


(blind


10


, FIG.


1


), or to bottom rail


24


(blind


20


,

FIG. 3

) and are wound about the pulleys


18


for raising and lowering the attached bottom slat or rail and thus the blind


10


or


20


.




Regarding slat blind


10


,

FIGS. 1 and 2

, and as is typical of such blinds, spaced cord ladders


17


are suspended from the support


11


and the cross members


21


of the ladders are routed along and/or attached the underside of the individual slats


13


so that when the ladders are fully extended (lowered) and the blind


12


is thus fully lowered, as depicted in

FIG. 1

, the weight of each slat is supported by the ladders, with little weight on the lift cords. In contrast, as the blind


12


is raised from the lowermost position, for example to the partially raised/lowered position depicted in

FIG. 2

, the slats are sequentially “collected” on the bottom rail


14


, starting with the bottommost slats, so that an increasing weight is supported on the bottom rail and by the lift cords


16


. Thus, and perhaps counter-intuitively, the weight supported by the lift cords is a maximum when the blind is fully open (raised), and a minimum when the blind is fully closed (lowered).




As discussed previously, the force requirements of horizontal pleated blinds such as blind


20


,

FIGS. 3 and 4

are somewhat similar to the slat blind


10


in that the compression of the pleats


23


increasingly opposes movement of the blind as it is raised, thus increasing the force required to open the blind and to maintain the blind in position. Conversely, the decreasing compression of the material as the blind is lowered toward the closed position decreases the force requirement.




Referring again to

FIG. 5

, coil spring


47


is positioned between supports


42


and


43


, and is positioned around middle shaft section


31


(that is, the shaft


31


is inside the spring coils), for independent rotation around the shaft


30


. A first end of the coil spring


47


is attached by fastener


48


to support


42


so that the first end (illustratively, the left end) does not rotate. The opposite (right) end of the coil spring is attached by fastener


49


to gear sleeve


52


of transmission


50


. As described in detail below, that sleeve is connected to transmission idler gear


51


, so that the right end of the spring


47


rotates with the idler gear


51


of the transmission


50


and vice versa. The transmission


50


is designed to offset the normal operating characteristics of the coil spring


47


. The stored energy of the spring increases as the spring is wound when the blind


10


or


20


is lowered and thus the increasing torque of the spring increasingly opposes lowering the blind. In short, the spring torque increases as the blind is lowered, while the lift cord-supported slat weight or the pleat compression is decreasing. Conversely, when the blind is raised, under the impetus or assistance of the spring, the stored spring energy and associated spring torque decrease, while the supported slat weight or the pleat compression of the raising blind is increasing.




Referring to

FIGS. 5 and 6

, in one illustrated exemplary embodiment, the transmission


50


comprises an array of gears


51


,


53


,


55


and


57


, in which idler gears


51


and


53


are intermeshed and idler gear


55


and power gear


57


are intermeshed. Idler gear


51


and integral sleeve or collar


52


are mounted on and free to rotate about shaft section


35


. Gears


53


and


55


are joined, forming a gear set. This gear set and integral collar


56


are mounted on shaft


54


, which is mounted to and between supports


43


and


44


. The gear set and the collar rotate around shaft


54


and/or shaft


54


itself is mounted for rotation. Power gear


57


and integral collar


58


are mounted on and fastened to shaft section


35


. Power gear


57


meshes with gear


55


of the two-gear set, the other gear


53


of which meshes with idler gear


51


.




As mentioned, shaft end section


35


is part of the interconnected shafts (or shaft sections)


31


,


32


,


33


. Thus, at one end of the transmission gear train, power gear


57


is joined to and rotates at the same rate as the shaft


30


. At the opposite end of the transmission gear train, idler gear


51


rotates freely about the shaft


30


and is fastened to the free spring end by fastener


49


, so that the idler gear


51


and coil spring


47


rotate at the same rate. As the result of this arrangement, the pulleys


18


and lift cords


16


rotate at one rate, the same rate as gear


57


and shaft


30


, and the coil spring


47


rotates at another rate, the same rate as gear


51


. The transmission gear ratio is selected so that the idler gear


51


and coil spring


47


preferably rotate at a slower rate than the power gear


57


and the lift cord pulleys


18


. For example in one application, the fixed drive ratio of transmission


50


is 1:3 to 1:8 so that gear


57


and pulleys


18


rotate 3-8 revolutions for each revolution of the gear


51


and coil spring


47


.




The above transmission gear ratios and the different rotation rates diminish proportionately the wind up of the spring


47


and the rate at which the torque exerted by the spring


47


increases as it is wound and the blind is lowered. This permits the use of a powerful spring to hold a large, heavy blind in position at the uppermost position, where the supported weight (or the pleat compression force) is the greatest, and diminishes the inherent rate of increase of the torque exerted by the spring as the blind is moved toward the lowermost, closed condition where the supported weight (the pleat compression force) is a minimum. Also, and referring to

FIG. 10

, as the spring winds up, it buckles in serpentine fashion along the shaft


31


, and contacts the shaft at a multiplicity of locations


40


(only one such location


40


is shown), exerting pressure on the shaft and preventing the shaft from turning on its own, thereby providing braking action against shaft rotation. The braking helps keep the shaft and pull cord from moving when at rest but does not impede raising and lowering movement. Furthermore, the transmission


50


has inherent friction which acts as a brake and helps retain the blind at the selected positions between and including fully opened and fully closed.




As a result of the above factors, the spring does not overpower the weight of the blind and does not uncontrollably raise the blind. The transmission gear ratio also increases the length of travel available to the blind for a given spring, permitting a longer blind for a given spring or a given spring travel. The combination of the coil spring, transmission fixed gear ratio, gear friction and the spring buckling braking action allows the spring drive unit


15


to hold the blind


10


,


20


in position at even the “heaviest” (uppermost) blind positions, prevents the spring from overpowering the blind, especially when the spring is wound (at the lower blind positions), and allows the blind to be pulled downward to any selected position by gently pulling the blind to that position and, conversely, to be pushed upward to any selected position by gently pushing upward to that position. Little force is required to move the blind up and down, the blind stops accurately at any selected position between and including the fully opened and fully closed positions, and the blind remains at the selected positions.




As an example of the improved operation resulting from the use of a spring drive


15


, when a standard coil spring was used in 3′×4′ DUETTE hollow pleat blind, near the end of the 4′ travel of the blind, the increasing spring torque became too great for stable operation and overpowered the weight of the blind, retracting the blind. The use of spring unit


15


comprising the same standard coil spring as before and the gear transmission, in a 4′×6′ DUETTE hollow ; pleat blind provided smooth stable operation in which the blind stayed in position, even in the 6′ fully extended, fully closed position. The 6′ travel effected sufficient buckling to provide braking action which assisted in keeping the blind at rest. In contrast, the 4′ travel of the smaller 3′×4′ blind did not cause enough buckling to noticeably effect buckling braking.





FIG. 7

depicts an alternative spring coil drive unit


65


which comprises a coil drive spring


47


, fixed ratio gear sets or transmissions


67


and


70


, and a continuously varying, varied ratio, cord or band shift transmission


80


. Preferably transmissions


67


and


70


are direct drive but can be other ratios as well. Illustratively, the support or housing


11


includes transverse supports including support


42


, and transverse shafts


43


,


44


and


46


. The spring


47


is mounted along and freely rotatable around a longitudinal shaft


66


, which is journal mounted to spaced transverse supports (only one,


42


, of these two supports is shown). One end of coil spring


47


is mounted to support


42


by fastener


76


, and the opposite end of the spring is attached by fastener


77


to the collar


78


of gear


68


of bevel gear set


67


. Mating bevel gear


69


is mounted on transverse shaft


43


, interconnected to gear


71


of preferably direct drive transmission


70


. Adjacent gear


72


of the transmission


70


is mounted on transverse shaft


44


and meshes with gear


71


.




Referring also to

FIG. 8

, band shift transmission


80


comprises output drum


81


(or spool) and storage drum


82


(or spool) about which a band


83


is wrapped. Preferably, the cord or band


83


is an elongated strip of thin cloth or thin steel having a flat rectangular cross-section. However, other suitable materials can be used, and other cross-section shapes can be used which provide controlled variation in the radii on the drums. Hereafter the term “band” will be used in accordance with the preferred embodiment of a thin, flat rectangular, but with the understanding that “bands” of other suitable cross-section shape can be used as well. The band shift transmission (hereafter band transmission) provides a varying drive ratio which is used to increase or diminish the torque or force of the spring drive unit. The cord or band transmission applies the varying drive ratio between the spring drive and the lift cord pulleys. The ratio of the band transmission is determined by the radius of the band stored on each drum. The radii vary as the band winds and unwinds, varying the associated gear ratio. Thus, increasing (decreasing) the thickness of the band, increases the rate at which the radii increase and decrease, and increases the gear ratio provided by the transmission. By way of example but not limitation, a band thickness of 0.014 inches has given satisfactory results. The manner of mounting the band can be used to decrease or increase the ratio of the speed of the spring output drum relative to that of the lift cord pulleys as the blind is lowered.




Referring further to

FIG. 8

, output drum


81


is mounted on the shaft


44


with gear


72


and take-up drum


82


is mounted on transverse shaft


46


along with cord pulley unit


73


. This is a conventional pulley unit, about whose pulley(s)


74


are wound the spaced lift cords


16


which support the blind, such as blind


10


,


20


. Structurally, the pulley unit


73


differs from pulleys


18


in that pulleys


74


and


75


are mounted together on a transverse shaft near the right end of the blind, necessitating that one of the cords be routed to the left side of the blind. The pulleys


74


operate the same as pulleys


18


.




As shown in

FIG. 7

, the direct drive transmission


70


and the pulley unit


73


are mounted parallel to the band shift transmission


80


, reducing the overall length of the spring drive unit


65


. The ratio of the band shift transmission is determined by the radius of the band stored on each drum. The radii vary as the spring


47


winds and unwinds, continuously varying the associated gear ratio. As mentioned, the band mounting can be used to decrease or increase the ratio of the winding or rotational velocity of the spring relative to that of the pulleys as the blind is lowered. Preferably, the band


83


is mounted so the band radius on output drum


82


increases (alternatively, decreases) relative to the band radius on storage drum


81


as the blind is lowered (raised) and the cord-supported weight decreases (increases), thus offsetting somewhat or decreasing the increasing power with which the spring opposes the blind during lowering operation, and offsetting or decreasing somewhat the decreasing lifting power of the spring during raising of the blind, and increasing the distance traveled by the blind relative to the spring drive and thereby increasing the maximum operational length of the blind (the distance between the fully raised and fully lowered positions.




In short, the continuously varying ratio, band shift transmission


80


continuously alters (preferably decreases) the rate at which the spring winds up and the torque increases as the blind is extended lower and alters (preferably increases) the operating length of the blind.




As mentioned, the operationally fixed ratios of bevel gear set


67


and gear set


70


can be direct drive, that is 1:1. Alternatively, the ratios can be smaller or greater than 1:1, to alter the overall ratio of the drive unit such as


65


. The ratios also alter the maximum possible length of the blind and the distance between the open and closed positions of the blind for a given rotational distance traveled by the coil spring. For example, the ratio of at least one of these gear sets can be smaller than 1:1, as described for transmission


50


,

FIG. 5

, and with similar results. Where the ratios of both bevel gear set


67


and gear set


70


are approximately 1:1, stopping the blind at any of selected positions and keeping the blind at the selected positions are effected by both (1) the continuously varying ratio of the band unit


83


which decreases the change in power of the coil spring as it winds and unwinds, (2) the friction of the bevel gear set


67


and the gear transmission


70


, and (3) the “buckling” braking action of the spring


66


.





FIG. 9

depicts an alternative window spring coil drive unit


95


which adds the transmission


50


to drive unit


65


. That is, coil spring drive unit


95


includes the drive components and functions of the drive unit


65


and the transmission


50


provides an additional fixed gear ratio for use in determining the overall ratio of the drive unit and for providing an additional frictional component which increases the stability of the blind at the selected rest positions.




The various components—gear transmission, shifting flat band transmission, gear set


65


and gear set


70


—can be used alone or in essentially any combination to accommodate the weight and operational length of a given bind or cover.




The present invention has been described in terms of preferred and other embodiments. The invention, however, is not limited to the embodiments described and depicted. One familiar with the art to which the present invention pertains will appreciate from the various spring drive unit components and arrangements disclosed here, that the present invention is applicable in general to window covers which use spring drive units. Adaptation of the system to other articles, objects and systems, including other blinds will be readily done by those of usual skill in the art. The invention is defined by the claims appended hereto.



Claims
  • 1. A window cover system of the type comprising an extendible window cover and lift means including lift cords attached to the cover for assisting extending and retracting the window cover, the system comprising:a spring drive unit connected to the lift cords for assisting extending and retracting the cover to selected positions, the spring drive unit comprising a shaft mounted to a support member; a coil spring mounted along the shaft and having a fixed end and a rotatable end; and a gear transmission of selected drive ratio; the transmission connected at one output to the rotatable coil spring end and at a second output to the lift means, thereby applying the selected ratio between the coil spring and the lift cords, and determining the ratio of the cover travel distance to the spring winding distance and controlling the force applied to the cover by the spring; and the transmission having inherent friction opposing movement of the cover from the selected positions.
  • 2. A window cover system comprising:an extendible window cover; a support member; two rotatable pulleys mounted to the support member; lift cords attached to the cover and wrapped around the pulleys for assisting in extending and retracting the extendible cover; and a spring drive unit connected to the lift cords for assisting extending and retracting the cover to selected positions, the spring drive unit comprising a shaft mounted to the support member; a coil spring mounted along the shaft and having a fixed end and a rotatable end; and a gear transmission of selected drive ratio; the gear transmission connected at a first end to the rotatable coil spring end and at a second end to the lift cord pulleys, thereby applying the selected ratio between the coil spring and the lift cord pulleys, and varying the ratio of the cover travel distance to the spring winding distance and varying the force applied to the cover by the spring; the gear transmission having internal friction opposing movement of the cover from the selected positions.
  • 3. A window cover system of the type comprising an extendible window cover and lift cords attached to the cover and wrapped around pulleys mounted to a support member for extending and retracting the extendible cover, the system further comprising:a spring drive, unit connected to the lift cords for assisting extending and retracting the cover to selected positions, the spring drive unit comprising a shaft; a spiral colt spring mounted along the shaft and having a fixed end and a rotatable end; a gear transmission of selected ratio, said gear transmission having first and second ends, and the first end thereof being connected to the rotatable coil spring end; and a band transmission of continuously varying drive ratio, the band transmission connected at a first end thereof to the second end of the gear transmission and at a second end thereof to the lift cord pulleys, the band transmission thereby applying said continuously varying drive ratio between the coil spring and the lift cord pulleys, for varying the ratio of the cover travel distance and the spring winding distance as the cover is extended and retracted, and varying the force applied to the cover by the spring as the cover is extended and retracted.
  • 4. The window cover system of claim 3, further comprising an arrangement of gears connecting the coil spring to the band transmission, the arrangement of gears comprising a set of bevel gears and a second set of gears, the bevel gears connected at a first end thereof to the coil spring rotatable end for rotation therewith and connected at a second end thereof to a first end of the second set of gears for rotation therewith, the second set of gears connected at a second end thereof to the first end of the band transmission for rotation therewith; the arrangement of gears having a selected drive ratio further varying the overall ratio of the cover travel distance to the spring winding distance and further varying the force applied to the cover by the spring.
  • 5. The window cover system of claim 4, the arrangement of gears further comprising a gear transmission of fixed drive ratio, the gear transmission connected between the band transmission and the second set of gears, with one end of the gear transmission connected to said opposite end of the second gear set and the opposite end of the gear transmission connected to said one end of the band transmission; the gear transmission thereby applying the fixed ratio between the coil spring and the lift cords, and determining the ratio of the cover travel distance to the spring winding distance and controlling the force applied to the cover by the spring; andthe gear transmission having internal friction opposing movement of the drive shaft and the lift cord-supported cover and thereby maintaining the cover at the selected positions.
Parent Case Info

This is a continuation-in-part of application Ser. No. 08/963,775, titled COIL SPRING DRIVE SYSTEM FOR WINDOW COVER, filed Nov. 4, 1997, inventor Andrew J. Toti.

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Continuation in Parts (1)
Number Date Country
Parent 08/963775 Nov 1997 US
Child 08/989148 US