The disclosure relates to a coilbox for winding a metal strip to form a coil and for unwinding the metal strip from the coil. The term “coil” means in particular a wound metal strip. The disclosure further relates to a system consisting of the coilbox and a coil processed therein. Finally, the disclosure relates to a method for operating the coilbox.
Coilboxes are generally known in the prior art. They typically consist of a winding station and an unwinding station downstream of the winding station in the direction of material flow. The winding station and the unwinding station each consist of a plurality of adjustable rollers. Within the coilbox, the coil finished in the winding station must be transferred to the downstream unwinding station. For such transfer of the coil, two basic solutions are known in the prior art, namely active coil transfer and passive coil transfer.
To implement active coil transfer, additional hydraulic actuators are typically required in the region between the winding station and the unwinding station, which are not only cost-intensive but also require additional space between the winding station and the unwinding station. In addition, there is a considerable amount of work involved in commissioning, because the movements of the actuators have to be very precisely matched to the rollers of the upstream winding station and the downstream unwinding station to ensure smooth coil transport. Thus, the technical equipment required for active coil transfer is very large. Examples of active coil transfer can be found described in European patent specifications EP 2 257 395 B1 and EP 2 616 196 B2. The advantage of active coil transfer is that the location or position, as the case may be, of the coil within the coilbox and, in particular, also during transfer from the winding station to the unwinding station is clearly defined at all times. During active coil transfer, a new strip to be wound can therefore already enter the winding station if it is clear from the current position of the last wound coil that it has safely left the winding station or safely reached the unwinding station, as the case may be. In this manner, a high production rate can be achieved with active coil transfer.
So-called passive coil transfer, also known in the prior art, does not offer such advantages. On the other hand, it is much cheaper to implement because it does not require additional system technology. With passive coil transfer, the coil is pulled from the winding station to the unwinding station by the pulling force of the finishing line downstream of the coilbox, if the coil has become so light that the weight force of the coil is no longer sufficient to transfer the torque of the unwinding rollers to the coil, in order to bend the metal strip open. The unwinding of the coil is terminated when its rotary movement stops. Depending on the material, temperature and geometry of the metal strip, passive coil transfer will always start at a calculable coil weight. However, it can happen that the coil is not completely pulled onto the unwinding station, but remains temporarily between the rollers of the winding station and the rollers of the unwinding station. This occurs more frequently with soft material, i.e., at high temperature and with low thicknesses of the metal strip. As such, the position of the coil cannot always be precisely determined during passive coil transfer; i.e., in particular, whether the coil is still between the two stations or is already in the unwinding station remains unclear. However, a new metal strip to be wound can only be released for entry into the winding station of the coilbox if it is ensured that the winding station of the coilbox is completely empty. However, since, with passive coil transfer, the position of the coil is unclear, in particular during the transfer of the coil from the winding station to the unwinding station, and the position of the coil can only be determined unambiguously in the unwinding station, a loss of time arises for passive coil transfer with respect to determining when the coil has definitely left the winding station. This is accompanied by reduced productivity of the system, because the subsequent metal strip to be wound can only be released for entry into the winding station of the coilbox when the previously wound coil has definitely left the winding station.
The disclosure is based on the object of further designing a known coilbox, a known system consisting of the coilbox and a coil along with a known method for operating the coilbox in such a manner that the position of the coil is known at all times, in particular during its passive transfer from the winding station to the unwinding station, and therefore the point in time when the coil leaves the winding station within the coilbox can also be definitively determined.
This object is achieved with respect to the coilbox by the subject matter as disclosed herein.
This subject matter is characterized in that at least one additional roller rotatably mounted on the frame is provided, in that the axis of rotation of the additional roller is parallel to the axes of rotation of the first to fourth rollers, and in that the axis of rotation of the additional roller is positioned on the frame in such a manner that its radial distance xz to the point of rotation of the frame is greater than the radial distance x2 of the point of rotation of the second roller to the point of rotation of the frame and that its radial distance xz plus the radius of the additional roller is smaller than the minimum radial distance x3 of the point of rotation of the third roller to the point of rotation of the frame, minus the radius of the third roller, and in that the uppermost point of the additional roller in a first transition position, in which the uppermost points of the first and second rollers form a horizontal roller table plane, is arranged at a predetermined distance w below such roller table plane. This protects the additional roller and, if necessary, also the other additional roller at least somewhat from the heat radiation emitted by the coil, which as a rule is still warm. This is sensible, and may even be necessary, because in this phase there is also no additional strip contact that extracts additional heat from the rolled material.
The additional roller offers the advantage that the position of the coil during its transfer from the winding station to the unwinding station and the point in time when the coil leaves the winding station can be determined better or more precisely, as the case may be. This results in the advantage that the production rate can be increased compared to the traditional passive transfer, because the winding of the subsequent strip can start earlier. Further explanations are given in the description of the exemplary embodiments.
According to one exemplary embodiment, the transfer of the coil from the winding station to the unwinding station can advantageously be facilitated by providing at least one displacement device for optionally and individually displacing the third and/or the fourth roller, which form the unwinding station, below the roller table plane E1 formed by the first and second roller in a first transition position.
According to a further exemplary embodiment, a further additional roller is rotatably mounted between the second roller and the additional roller on the frame. Such additional roller is positioned on the frame in such a manner that its outer circumference projects beyond a notional tangential connecting line—facing the roller table plane E1—between the outer circumferences of the second roller and the additional roller. The provision of the further additional roller makes it even easier to determine the position of the coil and the point in time at which it leaves the winding station. In addition, the further additional roller offers the advantage that the transfer of the coil from the first via the second to the third transition position is kinematically smoother, because the further additional roller pre-positions the coil even before the additional roller engages on the coil.
Advantageously, the coilbox further has a position detector for generating a position indication, which represents the position of the additional roller, in particular if the additional roller is raised to the level of the roller table plane formed by the first roller and the second roller in the first transition situation or beyond. Advantageously, the position of the additional roller in turn also represents the position of the coil during coil transfer.
The object specified above is further achieved by a system as disclosed herein, which comprises the coilbox and a coil wound therein. Finally, the object is further achieved by the method as disclosed herein. The advantages of these two solutions correspond to those mentioned above with reference to the claimed coilbox. Advantageous embodiments of the coilbox, the system and the claimed method are the subject matter of the dependent claims.
The invention is described in detail below with reference to the specified figures in the form of exemplary embodiments. In all figures, the same technical elements are designated with the same reference signs.
The unwinding station 120 consists of at least a third roller 123 and a fourth roller 124, which can be individually displaceable at least in the vertical direction, i.e. in their height. The vertical displacement or height difference can be variable at any time by means of a displacement device 130, or can be fixed once by means of so-called intermediate plates and then remain unchanged in this position, or can be fixed in a structurally immovable manner. The design by means of the intermediate plates offers the advantage that fewer setting functions are required. With the first roller 111, the second 112, the third roller 123 and the fourth roller 124 horizontally aligned, all of these four rollers form a horizontal roller table E1 in their home or starting position. They are arranged one behind the other in the direction of transport R. The axes of rotation of all rollers, including the additional roller 116, are arranged parallel to one another. The additional roller 116 is arranged on the frame 114 in such a manner that its radial distance xz from the point of rotation D of the frame 114 is greater than the radial distance x2 of the point of rotation of the second roller 112 from the point of rotation D of the frame. Furthermore, the radial distance xz of the additional roller 116 plus the radius of the additional roller is smaller than the minimum radial distance x3 of the point of rotation of the third roller 123 to the point of rotation D of the frame 114, minus at least the radius' of the third roller 123. In particular, a collision with the roller 3 must be/is excluded by design. Finally, in a first transition position P1 of the frame 114 and of the rollers arranged thereon shown in
The diameters of the additional roller 116 and the further additional roller 115 are smaller than the diameters of the first to fourth rollers, for example ⅔ or ½.
Furthermore, the coilbox can have a position detector 140 for generating a position signal, which represents the position of the additional roller, in particular if the additional roller 116 is raised to the level of the horizontal roller table plane E1 formed by the first roller 111 and the second roller 112 in the first transition position P1 or beyond. The position sensor 140 can also be designed to sense the position of the frame 114, in which case the position of the additional roller can be determined using a kinematic relationship. With this exemplary embodiment, the recorded position of the frame is representative of the position of the additional roller.
At the beginning of the winding station 110, there is typically a forming region with infeed rollers for guiding new metal strip entering the coilbox and with bending rollers and a forming roller for forming the beginning of the new metal strip to form a coil eye for a coil to be rewound in the winding station. However, the forming region of the winding station 110 is not shown in the figures. In the forming region of the winding station, the incoming metal strip is wound into the coil 20 and initially deposited on the first roller 111 and the second roller 112 of the winding station 110, wherein the first and second rollers are horizontally aligned and form the horizontal roller table plane E1. Within the framework of the present disclosure, such position is referred to as the starting position for these two rollers. For example, by briefly pivoting the frame 114 clockwise, the coil is caused to slide from its depositing position on the first two rollers 111 and 112 to the first transition position P1 shown in
The method for operating the coilbox aims at transferring the wound coil 20 within the coilbox 100 from the winding station 110 to the winding station 120 via a plurality of transition positions P1, P2 and P3 and a transfer position P4 in the direction of transport R.
In the first transfer position shown in
This designates the second transition position P2 as shown in
In such third transition position, the coil is carried only by the additional roller 116 and the third roller 123. However, the axis of rotation of the additional roller 116 is still below a notional connecting line between the point D of the frame 114 and the center axis of the coil 20. Only when the frame 114 is pivoted a little further counterclockwise, such that the axis of rotation of the additional roller 116 is on the connecting line between the axis of rotation D of the frame and the center point of the coil eye, has the coil 20 reached the transfer position P4 shown in
In the first transition position P1 in accordance with
Upon the transition from the second transition position P2 to the third transition position P3 through the further counterclockwise pivoting of the frame 114, the coil 20 is detached from the second roller 112 and instead the additional roller 116 continues to bear against the coil 20. The coil 20 is now supported by the further additional roller 115, the additional roller 116 and the third roller 123; see
By pivoting the frame 114 even further counterclockwise about the axis of rotation D, the coil 20 is pushed or displaced, as the case may be, even further in the direction of transport R and thus reaches the transfer position P4; see
For both exemplary embodiments, a position detector can be provided for generating a position signal, which signals that at least one of the rollers 111, 112, 115, 116 rotatably mounted on the frame 114 has reached the transfer position P4 and thus its respective upper end position Top2. Such position signal is used as a confirmation signal that the coil has safely left the winding station. Only in response to the confirmation signal generated in this manner is the entry of a new metal strip into the forming region of the coilbox 100 permitted for forming a new coil. By providing the additional roller 116 and possibly the further additional roller 115, the basically passive coil transport is enriched to the extent that now, by providing the additional roller, the position of the coil can be reliably detected at any time upon the transition between the winding station 110 and the unwinding station 120, in particular by detecting the positions of the additional roller 116 and/or the further additional roller 115, with the aim of increasing the productivity of a coilbox with purely passive coil displacement without further active actuating elements.
Number | Date | Country | Kind |
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10 2021 204 375.5 | Apr 2021 | DE | national |
This application is a national stage application, filed under 35 U.S.C. § 371, of International Patent Application PCT/EP2022/057853, filed on Mar. 24, 2022, which claims the benefit of German Patent Application DE 10 2021 204 375.5, filed on Apr. 30, 2021.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/057853 | 3/24/2022 | WO |