The following disclosure relates generally to coin processing machines and, more particularly, to machines for counting and/or sorting coins, such as consumer coins and the like.
Various types of coin counting machines are known. Some coin counting machines (e.g., vending machines, gaming devices such as slot machines, and the like) are configured to receive one coin at a time through a slot. These machines are relatively simple and typically designed for relatively low throughput and little, if any, coin cleaning. Such machines, however, are usually ill-suited for counting large quantities of consumer coins received all at once (such as a large quantity of coins poured into a machine from, e.g., a coin jar).
Machines for counting relatively large quantities of consumer coins include those disclosed in, for example, U.S. Pat. Nos. 5,620,079, 7,028,827, 7,520,374, and 7,865,432, each of which is incorporated herein by reference in its entirety. Some of these machines count consumer coins and dispense redeemable cash vouchers, while others may offer other types of products and services such as prepaid gift cards, prepaid phone cards, and/or “e-certificates.” The vouchers can be redeemed for cash and/or merchandise at a point of sale (POS) in a retail establishment. The e-certificates can enable the holder to purchase items online by inputting a code from the e-certificate when making the purchase. Prepaid gift cards can be used to make POS purchases by swiping the card through a conventional card reader, and prepaid phone cards can be used for making cell phone calls. These coin counting machines typically include sensors and similar devices for discriminating coin denominations, discriminating coins from non-coin objects, and/or discriminating coins of one country from those of another.
Various types of sensors and other devices for identifying and/or discriminating coins in coin-counting machines are known. Such devices include those disclosed in, for example, the following: U.S. Pat. No. 6,196,371 and U.S. patent application Ser. No. 13/269,121, filed Oct. 7, 2011, and entitled “AUTO-CALIBRATION SYSTEMS FOR COIN COUNTING DEVICES”; Ser. No. 13/489,043, filed Jun. 5, 2012, and entitled “OPTICAL COIN DISCRIMINATION SYSTEMS AND METHODS FOR USE WITH CONSUMER-OPERATED KIOSKS AND THE LIKE”; Ser. No. 13/612,429, filed Sep. 12, 2012, and entitled “AUTO-POSITIONING SENSORS FOR COIN COUNTING DEVICES”; and Ser. No. 13/691,047, filed Nov. 30, 2012, and entitled “DIFFERENTIAL DETECTION COIN DISCRIMINATION SYSTEMS AND METHODS FOR USE WITH CONSUMER-OPERATED KIOSKS AND THE LIKE”; Ser. No. 13/778,461, filed Feb. 27, 2013, and entitled “COIN COUNTING AND SORTING MACHINES”; and Ser. No. 13/793,827, filed Mar. 11, 2013, and entitled “DISCRIMINANT VERIFICATION SYSTEMS AND METHODS FOR USE IN COIN DISCRIMINATION,” each of which is incorporated herein by reference in its entirety.
Speed and accuracy are important considerations in coin counting machines. Consumers are less inclined to use a coin counting machine if they have to wait an appreciable amount of time to have their coins counted. Coin counting machines should also be accurate and easy to use to encourage use. Accordingly, it is generally advantageous to provide coin counting machines that can count large quantities of coins relatively easily and quickly.
The following disclosure describes various embodiments of apparatuses, systems and associated methods for counting and/or sorting coins. As described in greater detail below, in various embodiments the coin counting and/or sorting apparatuses disclosed herein can include an endless coin carrier chain supported by two sprockets. The coin carrier chain (or coin “conveyor”) includes a plurality of individual coin carriers linked together to form the chain. In this embodiment, each of the coin carriers includes a corresponding coin pocket that is configured to pick up coins from a coin hopper as the carrier chain circulates through the coin hopper. The carriers can carry the coins past one or more sensors for identification or “discrimination” of the coin denomination. After discrimination (and, for example, counting), the coins can be knocked from the carrier pockets and into, e.g., a selected coin chute for transfer to a collection bin.
The coin processing apparatuses described herein can be used to count coins, to sort coins, or to count and sort coins, in various embodiments of consumer-operated coin processing machines configured to receive large batches of random coins from users in exchange for, e.g., redeemable cash vouchers, prepaid cards (e.g., gift cards), e-certificates, on-line accounts, mobile wallets, etc. Certain details are set forth in the following description and in
The accompanying Figures depict embodiments of the present technology and are not intended to be limiting of its scope. The sizes of various depicted elements are not necessarily drawn to scale, and the various elements may be arbitrarily enlarged to improve legibility. Component details may be abstracted in the Figures to exclude details such as position of components and certain precise connections between such components when such details are unnecessary for a complete understanding of how to make and use the invention. Moreover, many of the details, dimensions, angles and other features shown in the Figures are merely illustrative of particular embodiments of the disclosure. Accordingly, other embodiments can have other details, dimensions, angles and features without departing from the spirit or scope of the present invention. In addition, those of ordinary skill in the art will appreciate that further embodiments of the invention can be practiced without several of the details described below.
In the Figures, identical reference numbers typically identify identical, or at least generally similar, elements. To facilitate the discussion of any particular element, the most significant digit or digits of any reference number generally refer to the Figure in which that element is first introduced. Element 110, for example, is first introduced and discussed with reference to
In the illustrated embodiment, the coin processing apparatus 100 (the “apparatus 100”) includes a coin receiving portion or hopper 102 attached to the front side of a mounting plate 104. The coin hopper 102 can have smooth walls and be configured to receive batches of random coins for counting (and/or sorting) via a mouth or inlet 106. In various embodiments, the coin inlet 106 can be positioned to receive coins (e.g., cleaned coins) from a coin input region 103 of a consumer coin counting machine kiosk 101 (
As described in greater detail below, in the illustrated embodiment the first and second wheel assemblies 116 include sprockets and accordingly are referred to hereinafter as the first “sprocket assembly” 116a and the second “sprocket assembly” 116b for ease of reference. As those of ordinary skill in the art will appreciate, however, in other embodiments the wheel assemblies 116 can include pulleys and/or other types of wheels and rotating members for rotatably supporting and/or driving the coin conveyor 108. Some of these other wheel assemblies may include sprockets, while others may not. In yet other embodiments, it is contemplated that all or a portion of the coin conveyor 108 can be directed along an oval-shaped path (or along another path, such as a triangular path) by non-rotating structures, such as a curved track having a relatively low-friction guide surface.
As described in greater detail below, each of the coin carriers 110 includes a corresponding coin pocket 112 configured to carry individual coins (e.g., coins 114) of various denominations (e.g., U.S. 10, 50, 100, 250 and 500 coins). In the illustrated embodiment, a first coin sensor 132 is mounted to a standoff bracket 134 and directed toward the path of the coin pockets 112 just downstream and proximate the 12 o'clock position of the first sprocket assembly 116a. In some embodiments, the first coin sensor 132 can be a camera-based sensor configured to detect a coin image for determining, e.g., coin diameter as the coins move past the sensor 132 in the coin pockets 112. For example, in some embodiments the first coin sensor 132 can be an optical coin sensor, such as the coin sensors described in detail in U.S. patent application Ser. No. 13/489,043, filed Jun. 5, 2012, entitled “OPTICAL COIN DISCRIMINATION SYSTEMS AND METHODS FOR USE WITH CONSUMER-OPERATED KIOSKS AND THE LIKE,” and incorporated herein in its entirety by reference. A light source (e.g., an LED or an array of LEDs) can be combined with or positioned proximate the first coin sensor 132 to illuminate the subject coins and facilitate imaging. In one embodiment, for example, a ring of LEDs can be arranged around the first coin sensor 132. In other embodiments, other light sources may be used, or supplemental lighting may be omitted.
The apparatus 100 can further include a second coin sensor (not shown in
In another aspect of this embodiment, a plurality of actuators 130 (identified individually as a first actuator 130a, a second actuator 130b, and a third actuator 130c) can be mounted to the back side of the mounting plate 104. As described in greater detail below, in one embodiment the actuators 130 can be solenoids that respond to electronic signals to drive coin movers or plungers 128 outwardly from their corresponding coin pockets 112 to knock coins out of the pockets 112 at an appropriate time depending on how the coins have been discriminated by the first coin sensor 132 and the second coin sensor. Such solenoids are commercially available from various sources including, for example, Johnson Controls, Inc. of 5757 N Green Bay Ave., Milwaukee, Wis. 53201. Depending on which of the actuators 130 is activated, the coins 114 can be knocked out of their corresponding pocket 112 and into either a coin return chute 122 that returns the coins to the user, or into a first coin acceptance chute 120a or a second coin acceptance chute 120b that directs the coins to, e.g., a corresponding holding bin. In other embodiments, the actuators 130 can be other types of devices (e.g., electro-mechanical devices) for imparting motion (via, e.g., a pushrod) to the plungers 128 in response to, e.g., an electronic signal.
Referring to
As shown to good effect in
Referring next to
Referring to
As shown in
In operation, the motor 460 rotates the first pulley 490a, which in turn rotates the second pulley 490b via the drive member 464. As described in greater detail below with reference to
The apparatus 100 can include a power source 466 (e.g., a transformer, battery, etc.) for providing power (e.g., facility electrical power) to the motor 460. Additionally, the apparatus 100 can include a controller 468 (e.g., a programmable logic controller (PLC) or a printed circuit board (PCB) carrying various processing and/or memory devices, etc.) for control and operation of the apparatus 100. The controller 468 can include computer-readable storage media that contains computer-executable instructions for causing the various subsystems of the apparatus 100 to perform the operations and methods described herein.
Each of the sprockets 592 includes a series of equally spaced-apart teeth 596. Between each tooth 596 is a corresponding notch 594 configured to receive the bosses 332 from the coin carriers 110. In operation, the motor 460 (
Referring to
Although
Returning to
After moving past the first coin sensor 132, the coins continue in the coin pockets 112 past a second coin sensor 474 mounted to the back side of the mounting plate 104 with a bracket. As described in greater detail below, the second coin sensor 474 can be an electromagnetic coin sensor (e.g., an analog inductive proximity sensor) that detects one or more metallic properties of the coins as they pass by on the coin conveyor 108. Such properties can include, for example, inductance, conductance, qualify factor (Q factor), etc. Various commercially available sensors are suitable for embodiments of the second coin sensor 474, such as the 15-30 VDC sensor, P/N IF6030 from IFM Efector, Inc., of 782 Springdale Drive Exton, Pa. 19341. The metallic content information from the second coin sensor 474 can be used alone or in combination with the geometrical information (e.g., coin diameter) from the first coin sensor 132 to identify the coins as being “acceptable,” “reject” (or “unacceptable”), or possibly “unknown.”
In another aspect of this embodiment, the actuators 130a-c are mounted to the back side of the mounting plate 104 with a bracket positioned downstream of the second coin sensor 474. As described in greater detail below, the individual actuators 130 are configured to instantaneously strike the coin plungers 128 (
The second and third coin actuators 130b and 130c can be used to knock “acceptable” coins off of the coin conveyor 108 and into either the first coin acceptance chute 120a or the second coin acceptance chute 120b (
Any “unknown” coins remaining on the coin conveyor 108 after passing the third actuator 130c can continue around on the conveyor 108 for a second pass by the coin sensors 132 and 474. In this embodiment, unknown or “recycle” coins may be coins that have a diameter ascertained by the first coin sensor 132 to match a valued coin, but may have other characteristics relating to metal content, for example, that were not fully ascertained by the second coin sensor 474. Recycling unknown coins in this manner provides a “second look” at the coin by the first coin sensor 132 and the second coin sensor 474 to confirm whether the coin is a valued coin that should be kept, or a reject coin that should be returned to the user.
In another aspect of this embodiment, the apparatus 100 further includes a “master link” sensor 476 for recognizing a master link or master carrier on the coin conveyor 108 as it passes by the master link sensor 476. As explained below, the master link can be a carrier similar in structure and function to the coin carriers 110, but with a particular visual or physical feature for distinguishing the master link from the other carriers 110. The master link sensor 476 can be configured to detect the position of the master link and provide this information to the controller 468 so that the controller can determine various factors such as, for example, the speed of the conveyor 108 as well as the relative position of each of the coin carriers 110 at any given time. The apparatus 100 can additionally include a plunger sensor 478 positioned directly adjacent to the path of the distal end portions 350 of the plungers 128 (
In another aspect of the illustrated embodiment, the plunger sensor 478 can be an inductive proximity sensor or switch that senses, e.g., the keepers 342 (
In operation, the controller 468 (
As shown in
Referring to
Various embodiments of the “continuous chain” type coin processing apparatuses described herein can process coins faster than gravity-feed type coin counting or sorting machines that rely on coins rolling or otherwise moving under the force of gravity past a coin sensor. Additionally, because of the relatively high speed of the coin conveyor 108 and the elongate oval shape of the coin path, the apparatus 100 can process a relatively high number of coins per minute, such as from about 680 coins per minute to about 1000 coins per minute. For example, in one embodiment of the apparatus 100, the coin conveyor 108 can have 43 of the coin carriers 110 and can process (e.g. count, sort, or count and sort) 720 coins per minute when the sprocket assemblies 116 rotate at 45 revolutions per minute, or at about 45 revolutions per minute. In yet another aspect of this embodiment, the horizontal spacing of the sprocket assemblies 116 gives the oval coin conveyor path a relatively low profile. This enables the apparatus 100 to be suitably positioned in a counter-type housing or console having a top coin feed position for ease of use by consumers and other users.
Aspects of the invention can be embodied in a special purpose computer or data processor that is specifically programmed, configured, or constructed to perform one or more of the computer-executable instructions explained in detail herein. While aspects of the invention, such as certain functions, are described as being performed exclusively on a single device, the invention can also be practiced in distributed environments where functions or modules are shared among disparate processing devices, which are linked through a communications network, such as a Local Area Network (LAN), Wide Area Network (WAN), or the Internet. In a distributed computing environment, program modules may be located in both local and remote memory storage devices.
Aspects of the invention may be stored or distributed on tangible computer-readable media, including magnetically or optically readable computer discs, hard-wired or preprogrammed chips (e.g., EEPROM semiconductor chips), nanotechnology memory, biological memory, or other data storage media. Alternatively, computer implemented instructions, data structures, screen displays, and other data under aspects of the invention may be distributed over the Internet or over other networks (including wireless networks), on a propagated signal on a propagation medium (e.g., an electromagnetic wave(s), a sound wave, etc.) over a period of time, or they may be provided on any analog or digital network (packet-switched, circuit-switched, or other scheme).
The terminology used herein is to be interpreted in its broadest reasonable manner, even though it is being used in conjunction with a detailed description of certain examples of embodiments of the technology. Indeed, certain terms may even be emphasized below; however, any terminology intended to be interpreted in any restricted manner will be overtly and specifically defined as such in this Detailed Description section. Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise,” “comprising,” and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to.” As used herein, the terms “connected,” “coupled,” or any variant thereof means any connection or coupling, either direct or indirect, between two or more elements; the coupling or connection between the elements can be physical, logical, or a combination thereof. Additionally, the words “herein,” “above,” “below,” and words of similar import, when used in this application, refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description using the singular or plural number may also include the plural or singular number respectively. The word “or,” in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
References throughout the foregoing description to features, advantages, or similar language do not imply that all of the features and advantages that may be realized with the present technology should be or are in any single embodiment of the invention. Rather, language referring to the features and advantages is understood to mean that a specific feature, advantage, or characteristic described in connection with an embodiment is included in at least one embodiment of the present technology. Thus, discussion of the features and advantages, and similar language, throughout this specification may, but do not necessarily, refer to the same embodiment. Furthermore, the described features, advantages, and characteristics of the present technology may be combined in any suitable manner in one or more embodiments. One skilled in the relevant art will recognize that the present technology can be practiced without one or more of the specific features or advantages of a particular embodiment. In other instances, additional features and advantages may be recognized in certain embodiments that may not be present in all embodiments of the present technology. Aspects of the technology can be modified, if necessary, to employ the systems, functions, and concepts of the various references described above to provide yet further implementations of the invention.
The teachings of the invention provided herein can be applied to other systems, not necessarily the system described above. The elements and acts of the various examples described above can be combined to provide further implementations of the invention. Some alternative implementations of the invention may include not only additional elements to those implementations noted above, but also may include fewer elements. Further, any specific numbers noted herein are only examples: alternative implementations may employ differing values or ranges.
While the above description describes various embodiments of the invention and the best mode contemplated, regardless of how detailed the above text is, the invention can be practiced in many ways. Details of the system may vary considerably in its specific implementation, while still being encompassed by the present disclosure. As noted above, particular terminology used when describing certain features or aspects of the invention should not be taken to imply that the terminology is being redefined herein to be restricted to any specific characteristics, features, or aspects of the invention with which that terminology is associated. In general, the terms used in the following claims should not be construed to limit the invention to the specific examples disclosed in the specification, unless the above Detailed Description section explicitly defines such terms. Accordingly, the actual scope of the invention encompasses not only the disclosed examples, but also all equivalent ways of practicing or implementing the invention under the claims.
From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the spirit and scope of the various embodiments of the invention. Further, while various advantages associated with certain embodiments of the invention have been described above in the context of those embodiments, other embodiments may also exhibit such advantages, and not all embodiments need necessarily exhibit such advantages to fall within the scope of the invention. Accordingly, the invention is not limited, except as by the appended claims.
Although certain aspects of the invention are presented below in certain claim forms, the applicant contemplates the various aspects of the invention in any number of claim forms. Accordingly, the applicant reserves the right to pursue additional claims after filing this application to pursue such additional claim forms, in either this application or in a continuing application.
The present application is a continuation of U.S. patent application Ser. No. 13/906,126, entitled “COIN COUNTING AND/OR SORTING MACHINES AND ASSOCIATED SYSTEMS AND METHODS,” filed May 30, 2013, which claims priority to and the benefit of U.S. Provisional Patent Application No. 61/821,003, entitled “COIN COUNTING AND/OR SORTING MACHINES AND ASSOCIATED SYSTEMS AND METHODS,” filed May 8, 2013, each of which is incorporated herein in its entirety by reference.
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Child | 14675816 | US |