This application claims benefit of Serial No. 201130673, filed 28 Apr. 2011 and Serial No. 201230370 filed 13 Mar. 2012 in Spain and which applications are incorporated herein by reference. To the extent appropriate, a claim of priority is made to each of the above disclosed applications.
The present invention relates to a coin dispenser intended to be used as a unit for issuing coins in applications such as automatic vending machines, gaming machines, parking meters, etc.
The dispenser of the invention is of the type comprising a coin storing unit and a coin extracting unit.
More specifically the dispenser of the invention is of the type the extractor of which is made up of a casing defining a cylindrical chamber with a side outlet in which there is housed a rotary driving disc limiting the coin storing unit on one side and having a series of cavities which are closed on the side opposite to that occupied by the coin storing unit by a supporting base. The cavities house and drive the coins and have in the wall, from the edge facing the supporting base, a notch, demarcating, with said base a path facing the side outlet of the cylindrical chamber for the exit of the coins.
Coin dispensers used for returning coins in change machines, gaming machines, vending machines, etc are already known.
Documents EP 1717762 B1, EP 1968018 A2, WO2004/114228 A1 and U.S. Pat. No. 5,074,824 describe coin returning mechanisms based on a rotary disc in which the coins are transported to the exit as a result of the action of the rotary disc with a special geometry and a stop or trigger. Devices of this type are suitable for extracting different coins but with the limitation that the cavities must have a suitable geometry to extract the coin with larger diameter and/or thickness and that at the same time two thin coins and/or coins with small diameter cannot be extracted. This limitation means that this coin dispenser must be modified depending of the range of coins with larger and smaller desired diameter and/or thickness, in some cases the compatibility of coins with different diameters and/or thicknesses with the same extraction disc being impossible.
Document EP 1717762 B1 describes a system for extracting coins using a fixed and a movable stop or trigger. This system has the particularity that the distance between the fixed stop and movable trigger must be adjusted for each range of coins, different systems being necessary for each range of coins.
In the mechanism described in documents EP 1968018 A2 and WO 2004/114228 A1, the system for extracting coins uses a movable trigger formed by one or two parts and a fixed adjustable plate responsible for ejecting the coins. This system is less complex than other trigger systems but it still has ranges of coins limitations, defining a system having a movable trigger and an adjustment plate for different ranges of coins being necessary.
Document EP 0959437 B1 describes a coin dispenser based on a rotary disc as those described above in which two rotary discs overlap, the diameter of the accepted coins being able to be adjusted by means of mismatching one disc with respect to the other. This device behaves better with respect to the amount of discs used for extracting coins but it continues to have range limitations.
WO 2006/079803A describes a coin dispenser which has an outlet opening for the exit of coins and a coin dispensing mechanism comprising a rotary disc provided with cylindrical cavities for the coins, means for pushing the coin towards the outlet opening which means occupy the lower position in the cylindrical cavities and means for controlling the exit of the coins, one by one, through the outlet opening.
The means for pushing the coins towards the outlet opening consist of retractable stops which protrude from the bottom of the deposit in a fixed radial position, coinciding with the outlet opening, and block the circumferential trajectory of the cavities, pushing the coin occupying the lower position in the cavity facing the outlet opening towards said opening. The means for controlling the exit of the coins in turn consist of two retractable arched gates which are assembled in a position concentric with the rotary disc, in an inverted channel surrounding said disc coinciding with the outlet opening, said gates having an inclined lower profile. With the described constitution, the two retractable arched gates make up the means for controlling the exit of the coins from all the cavities, such that the operation problems of any of the gates could alter the operation of the entire dispenser.
On the other hand, the exit of the coins occurs only due to the push received by said coins from the retractable stop, where the coin may not reach the end of the outlet due to the friction of the coin along the exiting path, for example if the stop is retracted, or at least doing so at a minimum speed.
On the other hand, the limitation of coins with the smallest diameter allowed is established by the shape demarcated by the ribs of the lower face of the disc in each of the cavities, which may allow housing two coins the sum of the diameters of which slightly exceeds that of the cavities, causing the simultaneous exit of the two coins or a jam. This feature limits the range of allowed coin diameters.
The object of the present invention is a coin dispenser issuing coins efficiently as a unit and preventing the drawbacks of the systems known in the state of the art.
One object of the invention is to solve the mentioned problems by means of a coin dispenser of the type initially indicated which is able to reliably work with a wide range of coins, both in diameter and in thickness.
Another object of the invention is to develop a coin dispenser which is of simple construction and robust which also facilitates its use in applications requiring low cost and high reliability such as, for example, the case of vending machines, gaming machines or gambling machines, etc.
Based on the mentioned general construction the dispenser of the invention is characterised in that a stop opposite to the rotation direction of the disc protrudes from the surface of the supporting base facing the driving disc. This stop radially crosses the circular trajectory of the cavities of the driving disc and its height is equal to or less than the thickness of the coin with the least thickness allowed. The mentioned stop is movable according to a circular trajectory concentric with the driving disc between an advanced position in which it faces the side outlet of the cylindrical chamber, limiting the length of said outlet to a dimension less than the diameter of the coin with the smallest size allowed, and a retracted position in which it is located directly behind the side outlet, according to the rotation direction of the driving disc. The mentioned stop is consistently driven towards the advanced position by means of a spring.
According to another feature of the invention, the rotary disc has a retractable part for each cavity partially protruding through the rear surface of the disc blocking the notch which limits, with the base, the path for the coins to exit the cavity. Furthermore, the disc subsequently comprises an arched coin guiding wall located after the retractable part and starts in a position tangent to said cavity, running towards the periphery of the disc with the convexity directed towards the cavity. This wall will have a height at least equal to that of the coin with the greatest thickness allowed.
With the described constitution, each of the cavities for housing the coins is defined by the corresponding hole or empty space of the driving disc and by the retractable part which, together with the geometry of the driving disc, form the cavities for housing the coins. These cavities will have a cylindrical configuration with a diameter equal to that of the coin with the largest diameter allowed, but less than the sum of the diameters of two coins with the smallest diameter allowed, such that two coins with the smallest diameter allowed cannot be housed on the base of each cavity. The retractable parts further have a path, perpendicular to the driving disc, slightly greater than the thickness of the coin with the greatest thickness allowed. The range of coins which can be dispensed one by one with the same dispenser device is thus increased, both in diameter and in thickness.
According to a preferred embodiment the cavities of the driving disc have an oblique cylindrical configuration with the shaft inclined in circumferential direction, opposite to the rotation direction of said driving disc, whereby the coins inside each cavity will be stacked following the inclination of said cavity, the edges of the coins being offset or staggered.
With the described constitution actuating the coin occupying the innermost position on the retractable part will be facilitated in each cavity when said coin reaches the stops of the supporting base thereby reducing the risk of jams.
On the other hand the oblique cylindrical configuration of the cavities prevents or at least hinders the coins penetrating said cavities from being able to be located inside same in a position perpendicular to the bottom of said cavities. In contrast, it is assured that the coins are located in the cavities as they penetrate same, in overlapping positions, parallel to the bottom of the cavities.
The oblique cylindrical shaped cavities will preferably end in oblique cylindrical end sections with parallel axes and offset with respect to one another in circumferential position to facilitate both the entry of the coins into the cavities and the positioning and exit of the coin located at all times in the innermost position of the cavity, to assure a correct operation on the retractable part.
The supporting base from which the aforementioned stop protrudes can be made up of a base disc arranged between the bottom of the cylindrical chamber and the driving disc concentric with said disc. The mentioned base disc can rotate together with the driving disc between the aforementioned advanced and retracted positions of the stop. The stop can consist of one or more flanges protruding from the base disc radially aligned thereon.
According to an embodiment variant the base disc can be fixed and be provided with concentric arched grooves and have an angular width at least equal to the movement which the stop can experience between its advanced and retracted positions. The stops will be made up of teeth located below the base disc, radially aligned with respect to said disc coinciding in number and position with the arched grooves of the base disc. These teeth protrude through the grooves at a height equal to or less than the thickness of the coins with the least thickness allowed. Furthermore, the teeth will be movable along the grooves between the advanced and retracted positions of the stop.
In the aforementioned embodiments in the resting position of the flanges or teeth, these are located such that they will partially block the side outlet of the cylindrical chamber in which the driving disc is housed, leaving a passage section which is smaller than the diameter of the smallest coin allowed.
All the features set forth and other typical features of the invention, as well as the way of operating the dispenser of the invention will be set forth in greater detail in the embodiment shown in the attached drawings.
The attached drawings correspond to a dispenser formed according to the invention and given by way of non-limiting example.
In the drawings:
As can be seen in
Other components not depicted, such as a geared motor for operating the driving disc 7, coin level and exit sensors, electronic control, etc., not depicted and all those having known arrangement, are additionally assembled on the casing 4.
The driving disc 7 has circumferentially distributed cylindrical cavities 8, which are closed, on the side opposite to that occupied by the coin storing unit 1, by a supporting base which in the depicted example is configured in the form of a base disc 9, arranged between the bottom 5′ of the cylindrical chamber 5 and the driving disc 7. The cavities 8 will be deep enough to enable housing two or more overlapping coins of diameter at least equal to that of the coin with the largest dimension allowed, but less than twice the diameter of the coin with the smallest diameter allowed.
As can be seen in
From the driving disc 7 there protrudes,
In the depicted example the base disc 9 making up the supporting base for the driving disc 7 has concentric ribs 9′,
As shown in
In the extracted position of the retractable part,
As can be seen in
With the described constitution the retractable parts 13 in their extracted position partially close the notch 10 of the cavities 8 limited between points 11 and 12 and with it the path 21, limited between the bottom of said notches 10 and base disc 9,
The process for extracting the coins 29 is performed in four phases. In a first phase, the driving disc 7 collects the coins 29 from the hopper or coin storing unit 1, which are positioned in the cavities 8 of the driving disc 7. In this first phase the coins are only transported to the outlet area 6,
How the coins 29 are extracted one by one will be described below, from an initial phase in which the coins are in the housing cavity 8 in an area prior to the coin outlet area 6, until they are completely ejected.
In the first extraction phase for extracting the coins 29, as can be seen in
As can be seen in
Once the retractable part 13 has allowed the coin 29 to pass, the third phase in coin ejection begins. The coin 29 bears against the wall 22 of the driving disc 7, as shown in
The fourth extraction phase for extracting a coin 29 takes place when said coin finds the coin outlet area 6. With the disc extractor 7 resting, the dimension of the coin outlet opening 6 is defined by the distance between the stops 23 and the lower part 6′ of the outlet 6,
Moreover, both the functionality and the operating mode of this system are identical to that described for the base disc 9.
The variant of
In the described embodiments, the cavities 8 of the driving disc 7 have a straight cylindrical configuration, i.e., the axis is perpendicular to the surfaces of said driving disc.
However it has been discovered that the operation of the dispenser improves when the cavities 8 of the driving disc 7 adopt an oblique cylindrical configuration with an inclination in circumferential direction, opposite to the rotation direction of said driving disc, as shown in
In
When the cavities 8 reach a position facing the outlet 6,
Due to the inclination of the wall of the cavities the coins are successfully stacked with staggered and non-coinciding edges as occurs when the cavities have straight cylindrical configuration is achieved. This circumstance facilitates the fact that only the coin 29 occupying the innermost position can rest on the bevel 28 of the retractable part 13 when it reaches the outlet area 6, causing its retraction and assuring the passage of only one coin, without the risk of jams occurred due to the action of the next coin in the stack, the edge of which does not reach the bevels 28.
The process of extracting the coins 29 and 29′ is performed in a manner similar to that described above.
The oblique cylindrical configuration of the cavities 8 allows successfully stacking coins inside the cavities with staggered edges, reducing the risk of jams due to misplacing the coins, which in summary allows a greater uniformity in coin extraction.
Also with the described configuration of the cavities, the positioning of the coins in a direction perpendicular to the plane of the base disc is greatly reduced or prevented and the range of allowed coin diameters is increased.
WO 2006/079803 describes a coin dispenser which has an outlet opening for the exit of coins and a coin dispensing mechanism comprising a rotary disc provided with cylindrical cavities for coins, means for pushing the coin towards the outlet opening which means occupy the lower position in the cylindrical cavities and means for controlling the exit of the coins, one by one, through the outlet opening.
The means for pushing the coins towards the outlet opening consist of retractable stops which protrude from the bottom of the deposit in a fixed radial position, coinciding with the outlet opening, and block the circumferential trajectory of the cavities, pushing the coin occupying the lower position in the cavity facing the outlet opening towards said opening. The means for controlling the exit of the coins in turn consist of two retractable arched gates which are assembled in a position concentric with the rotary disc, in an inverted channel surrounding said disc coinciding with said outlet opening, said gates having an inclined lower profile.
With the described constitution, the two retractable arched gates make up the means for controlling the exit of the coins from all the cavities, such that the operation problems of any of the gates could alter the operation of the entire dispenser.
On the other hand, the exit of the coins occurs only due to the push received by said coins from the retractable stop, where the coin may not reach the end of the outlet due to the friction of the coin along the exiting path, for example if the stop is retracted, or at least doing so at a minimum speed.
With the described constitution, the stops 23 perform two functions. In their advanced position they act, together with the retractable parts 13, as means for controlling the exit of and separating the coins, while in their retracted position they act, together with the rear walls 22 of the driving disc 7, for pushing and ejecting the coins through the coin side outlet 6. As a result of the joint action of the rotating stops 23 and the convex-curved surface of the rear walls 22, towards the opening of the outlet 6, the coins are successfully ejected at high speed, which has the additional advantage of increasing the distance between two consecutive coins, allowing a greater rate of coins per second without jamming problems. In turn, the retractable stop 13 in each housing 8 allows increasing the range of allowed diameters since said stops are limiting the cavity on its lower part.
Number | Date | Country | Kind |
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201130673 | Apr 2011 | ES | national |
201230370 | Mar 2012 | ES | national |
Number | Name | Date | Kind |
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5074824 | Suris | Dec 1991 | A |
Number | Date | Country |
---|---|---|
0 959 437 | Nov 1999 | EP |
1 717 762 | Nov 2006 | EP |
1 968 018 | Sep 2008 | EP |
WO 2004114228 | Dec 2004 | WO |
WO 2006079803 | Aug 2006 | WO |
Number | Date | Country | |
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20120276829 A1 | Nov 2012 | US |