1. Field of the Invention
The present invention relates to a coin hopper for dispensing bulk-stored coins one by one and more particularly, to a compact small-sized coin hopper that is preferably used with a variety of machines using coins, such as vending machines, money changers, and change machines.
The term “coin” used in this specification includes not only coins as currency but also tokens and medals for gaming machines as a substitute of currency.
2. Description of Related Art
Conventionally, as a first prior art of the present invention, a coin hopper apparatus is known, as disclosed, for example, in the Japanese unexamined Patent Publication No. 2000-132723 issued on May 12, 2000 (see
As a second prior art of the present invention, a circular plate ejecting apparatus is known, as disclosed, for example, in the Japanese Patent No. 3516008 issued on Jan. 30, 2004 (see
With the aforementioned coin hopper apparatus as the first prior art, the protruding end of the rotating shaft of the motor is placed in a downward direction, in other words, the motor is place upside down, and therefore, the height of the coin hopper apparatus can be lowered. However, the first gear means fixed to the rotating shaft of the motor and the second gear means for rotating the disk means are connected by the gear train means. Thus, in the case where the ratio of the rotation speed of the motor and that of the disk means is large, the diameters of the gears constituting the gear train means are large and as a result, the width and depth of the coin hopper apparatus will be large.
If the diameters of the gears constituting the gear train means are decreased while considering the width and depth of the coin hopper apparatus, the tooth widths of these gears needs to be small in order to realize a desired reduction ratio. In this case, tooth-chipping is likely to occur and the reliability and lifetime of the gears will 5 deteriorate. On the other hand, if the diameters of the gears are decreased while keeping their tooth widths, the reduction ratio decreases and a desired reduction ratio cannot be obtained.
If the number of the gear stages is increased, the reduction ratio can be increased; however, if so, the gear train means becomes large and the cost becomes high. Thus, this is unable to be adopted readily.
To realize a desired reduction ratio while preventing the deterioration of the reliability and lifetime of the gears, the diameters of the gears may be decreased if these gears are made of metal. However, if so, the cost is raised and thus, this is unable to be adopted readily.
In this way, there is a problem that a limitation exists in further downsizing the aforementioned coin hopper apparatus as the first prior art.
With the aforementioned circular plate ejecting apparatus as the second prior art, the carrier plate of the planetary gear device is fitted into the rotating shaft of the disk and therefore, the output shaft of the motor and the rotating shaft of the disk are coaxially fixed. For this reason, there is a problem that the height of the aforementioned circular plate ejecting apparatus cannot be decreased so as to be lower than the overall height of the combination of the motor and the output shaft thereof.
The present invention was created to solve the abovementioned problems, and an object of the present invention is to provide a coin hopper including a compact coin hopper format of a combination of housing components capable of simultaneously realizing high reliability and long lifetime (long life) at a low manufacturing cost while accomplishing compact downsizing at a level equal to or higher than the aforementioned first and second prior art.
The above object together with others not specifically mentioned will become clear to those skilled in the art from the following description.
A coin hopper according to the present invention comprises:
a body section;
a hopper head for storing coins, attached to the body section;
a rotating disk for temporarily holding coins stored in the hopper head to transfer the coins toward a predetermined coin outlet, wherein the rotating disk is rotatably provided on the body section;
an electric motor provided on the body section; and
a rotating disk driving mechanism for driving the rotating disk by rotation of an output shaft of the motor, wherein the rotating disk driving mechanism is provided on the body section; wherein the rotating disk driving mechanism comprises a planetary gear mechanism for generating an output by decelerating rotation of the output shaft of the motor at a first reduction ratio, and a first gear train for transmitting the output of the planetary gear mechanism to the rotating disk after decelerating the output of the planetary gear mechanism at a second reduction ratio; the output shaft of the motor and a rotation axis of the rotating disk are arranged so as not to be coaxial; and
the output shaft of the motor, the rotation axis of the rotating disk, and a rotation axis of each gear of the first gear train are arranged so as to be approximately parallel to each other.
With the coin hopper according to the present invention, as explained above, the rotating disk driving mechanism is provided to drive the rotating disk by the rotation of the output shaft of the motor, and the rotating disk driving mechanism includes the planetary gear mechanism for decelerating the rotation of the output shaft of the motor at the first reduction ratio, and the first gear train for transmitting the output of the planetary gear mechanism to the rotating disk after decelerating the output of the planetary gear mechanism at the second reduction ratio. Since it is general that the planetary gear mechanism has an advantage that a large reduction ratio is realized and that abrasion and tooth-chipping of the gears used are suppressed, the value of the first reduction ratio and that of the second reduction ratio can be determined in such a way that a greater part (most) of a desired reduction ratio is realized from only the first reduction ratio of the planetary gear mechanism. For this reason, the maximum diameter of the gears that constitute the first gear train can be made smaller compared with the gears used in the aforementioned first prior art.
Similarly, the diameters of the gears of the planetary gear mechanism also can be made smaller than the gears used in the first prior art.
Accordingly, the size of the rotating disk driving mechanism in a direction perpendicular to the rotation axis of each gear of the first gear train (e.g., in a horizontal direction) can be decreased compared with the aforementioned first prior art.
Moreover, the output shaft of the motor and the rotation axis of the rotating disk are arranged so as not to be coaxially, and the output shaft of the motor, the rotation axis of the planetary gear mechanism, and the rotation axis of each gear of the first gear train are arranged to be approximately parallel to each other. For this reason, for example, if the motor and the disk are arranged to be adjacent to each other, and the output shaft of the motor is located to be coaxial with the rotation axis of one gear of the first gear train (e.g., the input side gear) by way of the planetary gear mechanism while facing the output shaft of the motor toward the side of the rotating disk driving mechanism, and further, the rotation shaft of the disk and the rotation axis of another gear of the first gear train (e.g., the output side gear) are arranged to be coaxially with each other, the size of each gear of the first gear train in a direction parallel to the rotation axis of each gear (e.g., in a vertical direction) can be decreased also compared with the aforementioned second prior art.
Accordingly, downsizing at a level equal to or higher than the aforementioned first and second prior art can be accomplished.
Furthermore, since abrasion and tooth-chipping of the gears used for the planetary gear mechanism can be suppressed, the planetary gear mechanism has an advantage of high reliability and long lifetime without using expensive metallic gears. Moreover, since the maximum diameter of the gears that constitute the first gear train can be decreased, abrasion and tooth-chipping of the gears used for the first gear train can be suppressed also, which means that the first gear train also have an advantage of high reliability and long lifetime without using expensive metallic gears.
Accordingly, high reliability and long lifetime of the rotating disk driving mechanism (and therefore, the coin hopper itself) can be simultaneously realized while suppressing the costs of the planetary gear mechanism and the first gear train by using synthetic resin gears.
Because of the above-described reason, in the coin hopper according to the present invention, high reliability and long lifetime can be simultaneously realized at a low cost while accomplishing downsizing at a level equal to or higher than the aforementioned first and second prior art.
In a preferred embodiment of the coin hopper according to the present invention, the output shaft of the motor is coupled with a sun gear of the planetary gear mechanism, and a carrier plate of the planetary gear mechanism is structured in such a way as to be rotated integrally with a driving gear of the first gear train.
In another preferred embodiment of the coin hopper according to the present invention, the rotation disk is structured in such a way as to be rotated integrally with a driven gear of the first gear train.
In still another preferred embodiment of the coin hopper according to the present invention, a driving gear of the first gear train is structured in such a way as to be rotated integrally with a carrier plate of the planetary gear mechanism, and a driven gear of the first gear train is structured in such a way as to be rotated integrally with the rotating disk; wherein rotation of the driving gear is transmitted to the driven gear directly or by way of an intermediate gear.
In a further preferred embodiment of the coin hopper according to the present invention, a driving gear of the first gear train is structured in such a way as to be rotated integrally with a carrier plate of the planetary gear mechanism, and a driven gear of the first gear train is structured in such a way as to be rotated integrally with the rotating disk; wherein rotation of the driving gear is transmitted to the driven gear by way of a first intermediate gear and a second intermediate gear which are coaxially coupled with each other; and wherein the first intermediate gear is meshed with the driving gear and the second intermediate gear is meshed with the driven gear, thereby transmitting rotation of the driving gear to the driven gear.
In a further preferred embodiment of the coin hopper according to the present invention, the motor is fixed to the body section in such a way that the output shaft of the motor is oriented downward; a sun gear of the planetary gear mechanism is placed near the output shaft; and the output shaft is directly coupled with the sun gear.
In a further preferred embodiment of the coin hopper according to the present invention, the output shaft of the motor is connected to a sun gear of the planetary gear mechanism; and a carrier plate of the planetary gear mechanism is placed on a side distant from the output shaft of the motor.
In a further preferred embodiment of the coin hopper according to the present invention, the output shaft of the motor is connected to a sun gear of the planetary gear mechanism; a carrier plate of the planetary gear mechanism is placed on a side distant from the output shaft of the motor; and a driving gear of the first gear train is fixed to the carrier plate.
In a further preferred embodiment of the coin hopper according to the present invention, the output shaft of the motor is connected to a sun gear of the planetary gear mechanism; a carrier plate of the planetary gear mechanism is placed on a side distant from the output shaft of the motor; a driving gear of the first gear train is fixed to the carrier plate; a driven gear of the first gear train is structured in such a way as to be rotated to be integrally with the rotating disk; and rotation of the driving gear is transmitted to the driven gear directly or by way of an intermediate gear.
In a further preferred embodiment of the coin hopper according to the present invention, the first gear train comprises a driving gear which is rotated integrally with a carrier plate of the planetary gear mechanism; a driven gear which is rotated integrally with the rotating disk; a first intermediate gear and a second intermediate gear which are coupled coaxially with each other are provided for transmitting rotation of the driving gear to the driven gear; the driving gear and the first intermediate gear are placed in a first plane and meshed with each other; and the driven gear and the second intermediate gear are placed in a second plane which is parallel to the first plane and meshed with each other.
In a further preferred embodiment of the coin hopper according to the present invention, the motor and the rotating disk are horizontally adjacent to each other, and the output shaft of the motor is extended vertically; wherein the output shaft of the motor is coupled with a sun gear of the planetary gear mechanism which is placed under the motor; and a driven gear of the first gear train is placed under the rotating disk.
In a further preferred embodiment of the coin hopper according to the present invention, the first gear train comprises a driving gear connected to the planetary gear mechanism, a first intermediate gear meshed with the driving gear, a second intermediate gear meshed with the first intermediate gear, and a driven gear connected to the rotating disk; wherein a diameter of the first intermediate gear is larger than a diameter of the driving gear; a diameter of the second intermediate gear is smaller than a diameter of the first intermediate gear; and a diameter of the driven gear is larger than a diameter of the first intermediate gear.
In a further preferred embodiment of the coin hopper according to the present invention, the first gear train comprises a first intermediate gear and a second intermediate gear which are coupled together; wherein a diameter of the second intermediate gear is smaller than a diameter of the first intermediate gear; the first intermediate gear and the second intermediate gear are rotated by the output of the planetary gear mechanism; and rotation of the second intermediate gear is transmitted to the rotating disk.
In a further preferred embodiment of the coin hopper according to the present invention, a carrier plate and gears of the planetary gear mechanism are made of synthetic resin, and gears of the first gear train are made of synthetic resin.
In a further preferred embodiment a compact coin hopper is assembled from a combination of individual housing components that are assembled to be stacked together to operatively receive and dispense coins while forming portions of an exterior surface of the compact coin hopper.
The objects and features of the present invention, which are believed to be novel, are set forth with particularity in the appended claims. The present invention, both as to its organization and manner of operation, together with further objects and advantages, may best be understood by reference to the following description, taken in connection with the accompanying drawings.
Preferred embodiments of the present invention will be described in detail below while referring to the drawings attached.
A coin hopper 100 according to an embodiment of the present invention is shown in
As shown in
The coin hopper 100 further comprises a rotating disk 114 placed rotatably on the base member 106, a coin ejection part or section 116 (
In this embodiment, the combination of the body 102 and the base member 106 constitutes a “body section” of the coin hopper 100. This “body section,” which has the structure to which the hopper head 104 is attachable, means the section (part) on which the rotating disk 114, the motor 118, and the rotating disk driving mechanism 120 are mounted.
The body 102 has the overall structure shown in
As clearly shown in
As clearly shown in
The hopper head 104 is configured to be detachably attached to the body 102 and has the function of storing a predetermined amount of bulk coins C at a position over the rotating disk 114. As shown in
As shown in
The upper cover 108 has the function of defining the coin outlet 112 in cooperation with the base member 106, as clearly shown in
The lower cover 110 has the function of covering the body 102 from its lower side, as shown in
The lower cover 110 further comprises a shaft holding holes 156 and 157. The shaft holding hole 156 is used for holding a supporting shaft 245 which is provided for supporting the driving gear 244, in which a shaft receiver 252 (see
By assembling a combination of housing components in a stacked formation shown in
The rotating disk 114 has the function of separating a plurality of coins C which are stored randomly in the hopper head 104 and of conveying the coins C thus separated one by one to the coin ejection section 116 (see
The rotating disk 114 is rotated by the rotation of the motor 118 counterclockwise in
The rotating disk 114 comprises five circular through holes 164 formed at the respective eccentric positions with respect to the rotating shaft 162, in which the through holes 164 are arranged at equal intervals along the circular peripheral edge of the disk 114, as shown in
In the case where the rotating disk 114 is rotated in the forward direction, the coins C placed on the disk 114 are stirred by the through holes 164, the central protruding part 166, and so on, which are formed on the upper face of the disk 114 and as a result, the coins C are changed in their attitude and dropped in the respective through holes 164 one by one. The coins C are pushed by the first and second pushing faces 174 and 176 due to the rotation of the disk 114 and moved in conjunction with the rotation of the disk 114 while the lower face of the coin C which is dropped in each hole 164 is guided by the base 113 and the peripheral face of the said coin C is guided by the guide wall 115. At this time, a contact pressure is applied to the guide wall 115 by the peripheral face of the coin C. Most of the contact pressure to the guide wall 115 is caused by a centrifugal force and therefore, the contact pressure will not be large. During the moving process of the coin C in conjunction with the disk 114, the movement of the coin C is blocked by a first regulating pin 182 and a second regulating pin 184 which are formed to protrude upward from the base 113, guided toward the peripheral edge of the disk 114, and finally, pushed into an outlet opening 192.
A first running-aground pin 186 and a second running-aground pin 188 are respectively formed to protrude upward from the base 113 in the vicinities of the first regulating pin 182 and the second regulating pin 184. The first and second running-aground pins 186 and 188 are respectively located at the positions shifted counterclockwise (to the left side in
In this case, the coin c is moved onto the first and second running-aground pins 186 and 188 by way of the inclined 20 faces of the pins 186 and 188 and as a result, the coin C is able to pass through the locations which are right above the first and second regulating pins 182 and 184. Since any one of the first and second regulating pins 182 and 184 and the first and second running-aground pins 186 and 188 is engaged with a flat spring (not shown) one end of which is fixed, these pins 182, 184, 186, and 188 are movable downward with respect to the base 113. For this reason, the running-aground of the coin C onto the first and second running-aground pins 186 and 1885 is promoted and as a result, the coin C can pass easily through the locations which are right above the first and second regulating pins 182 and 184.
As shown in
In the case where the movable roller 204 is at the standby position, the spacing between the roller 204 and the guide 202 is kept at an interval which is smaller than the diameter of a coin C to be used. In the case where the coin C guided by the second regulating pin 184 is pushed into the gap between the guide 202 and the roller 204 by the second pushing face 176 of the rotating disk 114, the rocking lever 210 is rocked counterclockwise in
A linear guide edge 214, which is prepared for guiding the coin C which has been ejected by the coin ejector section 116 to a predetermined direction, is formed so as to be continuous with the guide 202. A guide wall 216 is formed in the vicinity of the coin outlet 112 of the base member 106. The guide edge 214 and the guide wall 216 are opposed to each other, thereby defining an output passage 218 at a location over the base 113. The coin C which has been ejected by the coin ejection section 116 is moved through the inside of the outlet passage 218 along the guide edge 214 of the guide plate 206 and is dispensed through the coin outlet 112 which is formed on one side face of the base member 106.
The electric motor 118 is a driving source for rotating the disk 114 by way of the rotating disk driving mechanism 120 which will be explained later. The motor 118 is inserted into the depressed part 130 of the body 102 in its inverted situation where the output shaft 226 is oriented downward and is fixed to the upper face of the body 102. When the hopper head 104 is attached to the body 102, the body of the motor 18 is received in the motor receiving part 150 of the head 104. In this embodiment, the motor 118 is a direct current motor capable of forward and reverse rotations. As shown in
Next, the rotating disk driving mechanism 120 will be explained below with reference to
The rotating disk driving mechanism 120 has the function of transmitting the rotation (driving force) of the output shaft 226 of the motor 118 to the rotation shaft 162 for the rotating disk 114 after reducing the rotation speed of the output shaft 226, thereby rotating the disk 114 at a predetermined rotation speed. In this embodiment, the rotating disk driving mechanism 120 comprises the planetary gear mechanism 230 and the first gear train 260.
The planetary gear mechanism 230 has the function of reducing the rotation speed of the output shaft 226 of the motor 118 at a predetermined first reduction ratio, thereby rotating the carrier plate 242 at a predetermined rotation speed. Here, this mechanism 230 comprises the internal gear 232, the sun gear 234, the three planetary gears 236, 238, and 240, and the carrier plate 242. The rotation of the output shaft 226 of the motor 118 is inputted into the sun gear 234, and the rotation speed of the output shaft 226 is reduced in the mechanism 230; thereafter, the resultant rotation of the mechanism 230 is outputted from the carrier plate 242.
The first gear train 260 has the function of reducing the rotation speed of the carrier plate 242 as the output of the planetary gear mechanism 230 at a predetermined second reduction ratio, thereby rotating (the rotating shaft 162 for) the rotating disk 114 at a predetermined rotation speed. Here, the train 260 comprises the driving gear 244, the first intermediate gear 246, the second intermediate gear 248, and the driven gear 250. The rotation of the carrier plate 242 as the output of the planetary gear mechanism 230 is inputted into the driving gear 244 (input gear) provided on the input side, and reduced in the first gear train 260, and outputted from the driven gear 250 (output gear) provided on the output side. The rotating disk 114 is drivably rotated by the rotation of the driven gear 250 thus outputted.
Next, the structures of the aforementioned planetary gear mechanism 230 and the first gear train 260 will be explained below in more detail with reference to the figures attached.
The internal gear 232 of the planetary gear mechanism 230, which has a predetermined number of internal teeth, is formed so as to be integrated with the body 102 on the back side of the body 102 (See
The three planetary gears 236, 238, and 240 are arranged in the space between the internal gear 232 and the sun gear 234 so as to have a layout shown in
Since the planetary gear mechanism 230 has the aforementioned structure, the rotation of the output shaft 226 of the motor 118 which is placed coaxially with the planetary gear mechanism 230 can be reduced at the predetermined first reduction ratio, thereby rotating the carrier plate 242 which is placed coaxially with the output shaft 226 at the predetermined rotation speed. A planetary gear mechanism generally has an advantage that a large reduction ratio can be realized and that abrasion and tooth-chipping of the gears used can be suppressed. Thus, the value of the first reduction ratio can be set as large as possible in such a way that a greater part (most) of the desired reduction ratio is realized only by the first reduction ratio of the planetary gear mechanism 230.
All of the driving gear 244, the first intermediate gear 246, the second intermediate gear 248, and the driven gear 250 that constitute the first gear train 260 are made of synthetic resin.
The driving gear 244 is placed coaxially with the carrier plate 242 of the planetary gear mechanism 230 on the back side (lower side) of the carrier plate 242. In this embodiment, the driving gear 244 is formed to be integrated with the carrier plate 242, and the supporting shaft 245 for the driving gear 244 is also formed to be integrated with the driving gear 244. The lower end of the supporting shaft 245 for the driving gear 244 is rotatably held by the lower cover 110 by way of the shaft receiver 252 at the shaft holding hole 156 (see
The first intermediate gear 246 is placed adjacent to the driving gear 244 in the same horizontal plane as the driving gear 244 and is meshed with the driving gear 244. The diameter of the first intermediate gear 246 is larger than that of the driving gear 244. The second intermediate gear 248 is placed right over the first intermediate gear 246 and fixed thereto.
The second intermediate gear 248 is placed coaxially with the first intermediate gear 246 and is formed to be integrated with the first intermediate gear 246. The first and second intermediate gears 246 and 248 have a common shaft inserting hole into which the supporting shaft 138 which is formed on the body 102 is inserted. Because of this structure, the first and second intermediate gears 246 and 248 can be rotated integrally around the supporting shaft 138 while rotatably supporting the first and second intermediate gears 246 and 248 by the supporting shaft 138. The diameter of the second intermediate gear 248 is smaller than that of the first intermediate gear 246.
The second intermediate gear 248 is placed in the same horizontal plane as the planetary gears 236, 238, and 240 of the planetary gear mechanism 230. The second intermediate gear 248 is also placed in the same horizontal plane as the sun gear 234 and the internal gear 232 of the planetary gear mechanism 230 also.
The driven gear 250 is placed adjacent to the second intermediate gear 248 in the same horizontal plane as the second intermediate gear 248 and meshed with the second intermediate gear 248. The diameter of the driven gear 250 is larger than that of the second intermediate gear 248. The rotating shaft 162 for the rotating disk 114 is inserted into a shaft inserting hole which is formed on the rotation axis of the driven gear 250, and fixed to the said shaft inserting hole. The lower end of the rotating shaft 162 is rotatably held by the lower cover 110 by way of the shaft receiver 254 at the shaft holding hole 157 (see
The second reduction ratio of the first gear train 260 can be set at a small value (which is close to 1). This is because the value of the first reduction ratio of the planetary gear mechanism 230 can be set as large as possible in such a way that a greater part (most) of the desired reduction ratio is realized only by the first reduction ratio of the planetary gear mechanism 230.
In the rotating disk driving mechanism 120 (i.e., the combination of the planetary gear mechanism 230 and the first gear train 260) having the aforementioned structures and functions, if the output shaft 226 of the electric motor 118 is rotated at the predetermined rotation speed, the driving force (rotating force) of the output shaft 226 is outputted from the carrier plate 242 after the rotation speed of the output shaft 226 is reduced at the first reduction ratio by the planetary gear mechanism 230. Then, the driving force which has been reduced and outputted from the carrier plate 242 is further reduced at the second reduction ratio by the first gear train 260 and thereafter, transmitted to the rotating disk 114. In this way, the disk 114 is rotated at the rotation speed which has been realized by largely reducing the rotation speed of the output shaft 226 of the motor 118 through two stages.
With the coin hopper 100 according to the embodiment of the present invention, as explained above, there are provided with the hopper head 104 which is attached to the body section (i.e., the combination of the body 102 and the base member 106); the rotating disk 114 for temporarily holding the coins C stored in the hopper head 104 and transferring the coins C toward the predetermined coin outlet 112; the electric motor 118 provided on the body section; and the rotating disk driving mechanism 120 for driving the rotating disk 114 by the rotation of the output shaft 226 of the motor 118, wherein the rotating disk driving mechanism 120 is provided on the body section.
The rotating disk driving mechanism 120 comprises the planetary gear mechanism 230 for generating the output of the mechanism 120 by decelerating the rotation of the output shaft 226 of the motor 118 at the first reduction ratio, and the first gear train 260 for transmitting the output of the planetary gear mechanism 230 to the disk 114 after decelerating the output of the planetary gear mechanism 230 at the second reduction ratio.
The output shaft 226 of the motor 118 and the rotation axis of the rotating disk 114 are adjacently arranged at the positions which are shifted to each other in the direction perpendicular to the output shaft 226 (i.e., in the horizontal direction). This means that the output shaft 226 of the motor 118 and the rotation axis of the disk 114 are not placed coaxially.
The output shaft 226 of the motor 118, the rotation axis of the rotating disk 114, and the rotation axis of each gear 244, 246, 248, or 250 of the first gear train 260 are extended in parallel to the output shaft 226 (vertically). This means that the output shaft 226 of the motor 118, the rotation axis of the rotating disk 114, and the rotation axis of each gear of the first gear train 260 are extended in parallel to each other.
Accordingly, with the coin hopper 100 according to this embodiment, the rotating disk driving mechanism 120 is provided for driving the rotating disk 114 by the rotation of the output shaft 226 of the motor 118, and the rotating disk driving mechanism 120 comprises the planetary gear mechanism 230 for decelerating the rotation of the output shaft 226 of the motor 118 at the first reduction ratio, and the first gear train 260 for transmitting the output of the planetary gear mechanism 230 to the rotating disk 114 after decelerating the output of the planetary gear mechanism 230 at the second reduction ratio. Since it is general that the planetary gear mechanism 230 has an advantage that a large reduction ratio is realized and that abrasion and tooth-chipping of the gears 244, 246, 248, and 250 used are suppressed, the value of the first reduction ratio and that of the second reduction ratio can be determined in such a way that a greater part (most) of a desired reduction ratio is realized from only the first reduction ratio of the planetary gear mechanism 230. For this reason, the maximum diameter of the gears 244, 246, 248, and 250 that constitute the first gear train 260 can be made smaller compared with the gears used in the aforementioned first prior art. Similarly, the diameters of the gears 234, 236, 238, and 240 of the planetary gear mechanism 230 also can be made smaller than the gears used in the first prior art.
Consequently, the size of the rotating disk driving mechanism 120 in a direction perpendicular to the rotation axis of each gear of the first gear train 260 can be decreased compared with the first prior art.
Moreover, the output shaft 226 of the motor 118 and the rotation axis of the rotating disk 114 are shifted in the horizontal direction so as not to be coaxial with each other, and the output shaft 226 of the motor 118, the rotation axis of the planetary gear mechanism 230, and the rotation axis of each gear of the first gear train 260 are arranged to be approximately parallel to each other. For this reason, for example, as shown in this embodiment, if the motor 118 and the disk 114 are arranged adjacent to each other, and the output shaft 226 of the motor 118 is set to be coaxial with the rotation axis of one gear of the first gear train 260 (e.g., the input side gear 244) while facing the output shaft 226 toward the side of the rotating disk driving mechanism 120, and furthermore, the rotation axis of the disk 114 and the rotation axis of another gear of the first gear train 260 (e.g., the output side gear 250) are located to be coaxially with each other, the size of each gear of the first gear train 260 in a direction parallel to the rotation axis of each gear of the first gear train 260 can be decreased also.
Accordingly, downsizing at a level equal to or higher than the aforementioned first and second prior art can be accomplished.
Furthermore, since abrasion and tooth-chipping of the gears 234, 236, 238, and 240 used for the planetary gear mechanism 230 can be suppressed, the planetary gear mechanism 230 will have an advantage of high reliability and long lifetime without using expensive metallic gears. Moreover, since the maximum diameter of the gears 244, 246, 248, and 250 that constitute the first gear train 260 can be decreased, abrasion and tooth-chipping of the gears 244, 246, 248, and 250 used for the first gear train 260 can be suppressed also, which means that the first gear train 260 also will have an advantage of high reliability and long lifetime without using expensive metallic gears. Accordingly, high reliability and long lifetime of the rotating disk driving mechanism 230 (and therefore, the coin hopper 100 itself) can be simultaneously realized while suppressing the cost of the planetary gear mechanism 230 and the first gear train 260 by using synthetic resin gears.
In the coin hopper 100 according to this embodiment, because of the above-described reason, high reliability and long lifetime (long life) can be simultaneously realized at a low cost while accomplishing downsizing at a level equal to or higher than the aforementioned first and second prior art.
Variations
It is needless to say that the present invention is not limited to the above-described embodiment and its variations. Any other modification is applicable to the embodiment and variations.
For example, in the aforementioned coin hopper 100 according to the embodiment of the present invention, the carrier plate 242 of the planetary gear mechanism 230 and the driving gear 244 of the first gear train 260 are integrated with each other and the first and second intermediate gears 246 and 248 of the first gear train 260 are integrated with each other. However, the carrier plate 242 and the driving gear which have been formed separately may be combined together and the first and second intermediate gears 246 and 248 which have been formed separately may be combined together. However, integral formation is preferred from the viewpoint of cost reduction.
Moreover, in the case where a desired reduction ratio can be realized only by the planetary gear mechanism 230 and the driving and driven gears 244 and 250 of the first gear train 260 and at the same time, the occupation area of the planetary gear mechanism 230 and the driving and driven gears 244 and 250 can be set at a desired value, the driving gear 244 may be directly meshed with the driven gear 250 while omitting the aforementioned first and second intermediate gears 246 and 148. In this case, the first gear train 160 is constituted by only the driving gear 244 and the driven gear 250.
Although the body 102 and the base member 106 are separately formed in the aforementioned embodiment, it is needless to say that they may be formed integrally.
Furthermore, the rotating disk driving mechanism 120 is not limited to the combination of the planetary gear mechanism 230 and the first gear train 260. The rotating disk driving mechanism 120 may include another gear train (e.g., a second gear train) in addition to the combination of the planetary gear mechanism 230 and the first gear train 260. The structure of the planetary gear mechanism 230 also may be optionally changed if a desired reduction ratio can be realized. The structure of the first gear train 260 may be optionally changed if a desired reduction ratio can be realized.
While the preferred forms of the present invention have been described, it is to be understood that modifications will be apparent to those skilled in the art without departing from the spirit of the invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2015-177922 | Sep 2015 | JP | national |