The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2016-232172 filed in Japan on Nov. 30, 2016.
The present disclosure relates to a coin identification device.
In the related art, an automatic vending machine, an automatic change machine and the like includes a coin identification device that includes a magnetic detecting unit, which is installed near a coin pathway through which a coin passes, that identifies the coin passing through the coin pathway.
For example, a material sensor and an outer diameter sensor as the magnetic detecting unit are sequentially disposed near the coin pathway and along the passing direction of the coins. The material sensor detects the material of the coins passing through the coin pathway. The outer diameter sensor detects the outer diameter of the coins passing through the coin pathway. In a coin identification device including such a magnetic detecting unit, the width of the outer diameter sensor is set to be sufficiently greater than the outer diameters of all coins that are likely to pass through the coin pathway, thereby allowing changes in the relative positional relationship between the outer diameter sensor and the coins due to foreign particles attached to the edges of the coins. Thus, the outer diameters of the coins can be detected accurately (see Japanese National Publication of International Patent Application No. 2001-513232).
According to an embodiment of the present disclosure, a coin identification device that identifies denomination of a coin inserted therein, include: a first magnetic sensor that includes a coil which is wound in an elliptical shape in a manner that a long axis of the coil extends in a carrying direction of the coin wherein a maximum diameter of the coil is smaller than a maximum diameter of the coin, and that continuously detects an amount of magnetic variation while the coin passes in the carrying direction; a second magnetic sensor that is installed in the direction of the long axis and at a position where the second magnetic sensor detects a passage of an arc of a small-diameter coin when the first magnetic sensor is detecting a passage of the small-diameter coin having a diameter equal to or smaller than a predetermined diameter; and a third magnetic sensor that is installed at a position where the third magnetic sensor does not detect a passage of an arc of the small-diameter coin having a diameter equal to or smaller than a predetermined diameter when the first magnetic sensor and the second magnetic sensor are detecting a passage of the small-diameter coin and the third magnetic sensor detects a passage of an arc of a large-diameter coin having a diameter exceeding a predetermined diameter; and an identification control unit identifying an outer diameter of the small-diameter coin based on the amount of magnetic variation of the first magnetic sensor when the first magnetic sensor detects the coin, the second magnetic sensor detects a passage of an arc of the coin, and the third magnetic sensor does not detect a passage of an arc of the coin, and further identifying an outer diameter of the large-diameter coin based on the amount of the magnetic variation of the first magnetic sensor when the first magnetic sensor and the second magnetic sensor detect the coin and the third magnetic sensor detects an passage of an arc of the coin.
In the coin identification device disclosed in Japanese National Publication of International Patent Application No. 2001-513232, in order to allow changes in the relative positional relationship between the outer diameter sensor and the coins, the changes being caused by foreign particles attached to the edges of the coins, the width of the outer diameter sensor is set to be greater than all coins that may pass through the coin pathway. However, the entire size of the device may become greater as a result. Moreover, the size of the device may become greater because it is necessary to dispose a sensor to reduce a mutual magnetic interference between the outer diameter sensor and the other sensors such as a material sensor.
Therefore, there is a need for to at least partially solve the problems in the related technology.
Exemplary embodiments of the present invention are described below with reference to the accompanying drawings.
Overall Configuration of Coin Identification Device
On a carrying pathway 6, a specie discharger 7 and a coin returning inlet 8 are provided in this order on the downstream side of the coin identification unit 10. When the denomination of the coin can be identified, the coin identification unit 10 opens the specie discharger 7 and delivers that coin to a storage (not illustrated). On the other hand, if the denomination of the coin cannot be identified, the coin identification unit 10 opens the coin returning inlet 8 and delivers that coin to a returning inlet port (not illustrated).
The carrier belts 4 refer to a pair of toothed belts and are driven around a pulley 5. In between the pair of carrier belts 4, coin positioning members 3 are intermittently arranged along the carrying direction A. The coin positioning members 3 serve as a center-positioning and carrying mechanism that draws out the coin C from the hopper 2 and uniaxially carrying the center of the coin C along the carrying direction A regardless of the outer diameter of the denominations. The coins that are returned via the coin returning inlet 8 are carried to the hopper 2 by the coin positioning members 3 disposed in the returning direction from the pulley 5, and are discharged to the returning inlet port (not illustrated).
Configuration of Coin Identification Unit
Under the control of an identification control unit 14, an oscillating unit 13 supplies alternating-current signals causing excitement of the magnetic sensors (the first magnetic sensor 21 to the fourth magnetic sensor 24) in the sensor unit 12. The identification control unit 14 identifies the denomination of the coin C based on the detection results of the magnetic sensors in the sensor unit 12. A memory unit 15 is used to store the detection results of the magnetic sensors in the sensor unit 12, and the stored content is used in control operations performed by the identification control unit 14.
In the first magnetic sensor 21, the coils are wound in an elliptical shape with the carrying direction A of carrying the coin C representing the direction of the long axis, and the maximum diameter of the coils is smaller than the maximum diameter of coins. The first magnetic sensor 21 continuously detects the amount of magnetic variation while the coin C passes along the carrying direction A. The first magnetic sensor 21 has a track-like shape in which two circles having equal radii are joined by an external common tangent. This oval track-like shape is included in the elliptical shape. A long axis 21L of the first magnetic sensor 21 is placed to be coincident to the center line L1, and thus the shape of the first magnetic sensor 21 has a high sensitivity for the carrying direction A.
In the second magnetic sensor 22 and the third magnetic sensor 23, the coils are wound in an elliptical shape with the width direction orthogonal to the carrying direction A of carrying the coin C representing the direction of the long axis, and the maximum diameter of the coils is smaller than the maximum diameter of the coin C. Moreover, a center 22CT of the second magnetic sensor 22 and a center 23CT of the third magnetic sensor 23 are placed to be coincident with the center line L1. The long axis of the second magnetic sensor 22 and the third magnetic sensor 23 has the length substantially equal to the short axis of the first magnetic sensor 21. Meanwhile, the second magnetic sensor 22 and the third magnetic sensor 23 may not have an elliptical shape, and may have a circular shape. Herein, the second magnetic sensor 22 and the third magnetic sensor 23 detect the passage of at least an arc of the coin C.
The fourth magnetic sensor 24 is installed in between the first magnetic sensor 21 and the second magnetic sensor 22, and detects the surface asperity of coins.
Meanwhile, as illustrated in
As illustrated in
Regarding the discrimination of the outer diameters of coins, when the second magnetic sensor 22 detects the arc of a coin, as long as the first magnetic sensor 21 is able to detect the amount of magnetic variation corresponding to various small-diameter coins C1, it serves the purpose. Moreover, regarding the discrimination of the outer diameters of coins, when the third magnetic sensor 23 detects the arc of a coin, as long as the first magnetic sensor 21 is able to detect the amount of magnetic variation corresponding to various large-diameter coins C2, it serves the purpose. For that reason, the coils of the first magnetic sensor 21 are elliptical in shape and have the long axis running along the carrying direction A. In other words, when the second magnetic sensor 22 detects the arc of a coin, if the first magnetic sensor 21 can detect a sufficient amount of magnetic variation, then the coin is a small-diameter coin C1. Similarly, when the third magnetic sensor 23 detects the arc of a coin, if the first magnetic sensor 21 can detect a sufficient amount of magnetic variation, then the coin is a large-diameter coin C2.
Meanwhile, herein, coins not only imply single-material coins but also imply bicolor coins such as a bicolor coin C10 that, as illustrated in
Moreover, it is desirable that the distance between the second magnetic sensor 22 and the third magnetic sensor 23 in the carrying direction A be set to correspond to a width d2 of the outer ring portion 31 of the bicolor coin C10.
Moreover, coins also imply coins such as a clad coin C20 in which a surface layer 42 and a middle layer 41 are made of different materials as illustrated in
That is because, using the characteristics that the low-frequency magnetic field penetrates to the inside of a coin and the high-frequency magnetic field penetrates only to the surface of the coin, the second magnetic sensor 22 having a high frequency is made to detect the material of the surface layer 42 and the third magnetic sensor 23 having a low frequency is made to detect the material of the middle layer 41.
Specific Example of Coin Identification
As illustrated in
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As illustrated in
Identification Control Operation
Explained below with reference to
Subsequently, the identification control unit 14 determines whether all of the first magnetic sensor 21 to the fourth magnetic sensor 24 have the OFF value (Step S104). If all of the first magnetic sensor 21 to the fourth magnetic sensor 24 do not have the OFF value (No in Step S104), then the system control returns to Step S103 and the identification control unit 14 continues storing the data arrays.
When all of the first magnetic sensor 21 to the fourth magnetic sensor 24 have the OFF value (Yes in Step S104), the identification control unit 14 calculates various discrimination values such as a small outer diameter discrimination value, a large outer diameter discrimination value, a ring discrimination value, a high-frequency core discrimination value, a low-frequency core discrimination value, and a thickness-design discrimination value (Step S105).
The small outer diameter discrimination value represents the amount of magnetic variation that is detected by the first magnetic sensor 21 when the second magnetic sensor 22 detects the arc of a coin. For example, the magnetic variation amount ΔV11 illustrated in
As illustrated in
For each calculated discrimination value such as the small outer diameter discrimination value, the large outer diameter discrimination value, the ring discrimination value, the high-frequency core discrimination value, the low-frequency core discrimination value, and the thickness-design discrimination value; the identification control unit 14 sets a flag with respect to the coin denominations for which the discrimination value is matching (Step S106). With that, the coin denominations for which the flag is set become the candidates for identified coin denomination. Then, the identification control unit 14 outputs all coin denominations having the flag for discrimination values set therein as identified coin denominations (Step S107). Then, the identification control unit 14 determines whether or not an end instruction for ending the operations is received (Step S108). If an end instruction is not received (No in Step S108), then the system control returns to Step S101 and the identification control unit 14 repeatedly performs the operations. When an end instruction is received (Yes in Step S108), the identification control unit 14 ends the operations.
Meanwhile, if a 500-yen coin and a commemorative 500-yen coin, which is a large-diameter bicolor coin, have the same outer diameter, the commemorative 500-yen coin can be discriminated by comparing the variation thereof at the of time rising and falling of ON/OFF of the second magnetic sensor 22 excitable in high frequency and the variation thereof at the of time rising and falling of ON/OFF of the third magnetic sensor 23 excitable in low frequency with the variation of the 500-yen coin.
Meanwhile, the variation in rising of the commemorative 500-yen coin (A) is different from the variation in rising of the commemorative 500-yen coin (B) at displacements 6 to 11. That is because, at the time of manufacturing bicolor coins, differences occur in the joint (differences occur in the impedance) between the outer ring portion and the core portion.
In the first embodiment, the first magnetic sensor 21, the second magnetic sensor 22, and the third magnetic sensor 23 are arranged in this order in the carrying direction A. Alternatively, the arrangement may be made in an order of the third magnetic sensor 23, the second magnetic sensor 22, and the first magnetic sensor 21. That is, the second magnetic sensor 22 and the third magnetic sensor 23 may be arranged on the upstream side of the first magnetic sensor 21. If the third magnetic sensor 23, the second magnetic sensor 22, and the first magnetic sensor 21 are arranged in this order in the carrying direction A; then the third magnetic sensor 23 and the second magnetic sensor 22 calculate the large outer diameter discrimination value and the small outer diameter discrimination value based on the amount of magnetic variation of the first magnetic sensor 21 when the arc at the rear end of a coin is detected, that is, at the point of time when the maximum ON value changes to the OFF value.
In the first embodiment, the small outer diameter discrimination value is calculated based on the amount of magnetic variation of the first magnetic sensor 21 when the second magnetic sensor 22 detects the arc of a coin. Similarly, the large outer diameter discrimination value is calculated based on the amount of magnetic variation of the first magnetic sensor 21 when the third magnetic sensor 23 detects the arc of a coin. In this case, the first magnetic sensor 21 is detecting the amount of magnetic variation in the state where the arc of the coin is detectible. That amount of magnetic variation corresponds to the distance between the arcs on the upstream side and the downstream side of the coin, that is, corresponds to the diameter of the coin. As a result, the accuracy of coin identification is dependent on the accuracy of arrangement of the first magnetic sensor 21, the second magnetic sensor 22, and the third magnetic sensor 23 in the carrying direction A (the center line L1). Thus, even if the coin undergoes a position variation in the width direction, which is perpendicular to the carrying direction A, with respect to the center line L1; there is no considerable impact on the accuracy of coin identification.
In addition, since the accuracy of coin identification is dependent on the amount of magnetic variation of the first magnetic sensor 21; the first magnetic sensor 21 is formed in an elliptical shape and is placed to have the long axis thereof running along the carrying direction, thereby enabling achieving reduction in the size of the coin identification unit 10 in the width direction. Moreover, the second magnetic sensor 22 and the third magnetic sensor 23 are arranged either on the upstream side or on the downstream side of the first magnetic sensor 21 and, in the detection in the direction of the long axis of the first magnetic sensor 21, the same detection area is used also to enable detection of the amount of magnetic variation with respect to small-diameter coins and large-diameter coins. Hence, the size of the coin identification unit 10 in the carrying direction A can also be reduced.
Configuration of Coin Identification Unit
In an identical manner to the first magnetic sensor 21, in the first magnetic sensor 121, coils are wound in an elliptical shape with the carrying direction A for carrying the coin C representing the direction of the long axis, and the maximum diameter of the coils is smaller than the maximum diameter of coins. The first magnetic sensor 121 continuously detects the amount of magnetic variation accompanying the passage of the coin C along the carrying direction A. The second magnetic sensor 122 is installed on the upstream side of the first magnetic sensor 121, and has the center thereof placed on the long axis of the first magnetic sensor 121. The third magnetic sensor 123 is installed in the width direction with respect to the position of the first magnetic sensor 121 and is placed at a position at which, when the coin C passes along a carrying pathway 106, a small-diameter coin is not detected and only a large-diameter coin can be detected. The fourth magnetic sensor 124 has a configuration identical to the configuration of the fourth magnetic sensor 24 and is installed on the downstream side of the first magnetic sensor 121.
As illustrated in
Specific Example of Coin Identification
As illustrated in
As illustrated in
As illustrated in
Meanwhile, unlike in the first embodiment, the coin C that is carried in the coin identification unit 110 according to the second embodiment rolls on the carrying pathway 106 that is placed in a tilted manner. Thus, depending on the difference in the outer diameter, the center of the coin C differs in the width direction that is orthogonal to the carrying direction A. That is, in the second embodiment, unlike in the first embodiment, the center of a coin varies in the width direction depending on the difference in the outer diameter of the coin. In that regard, in the second embodiment, since small-diameter coins and large-diameter coins are discriminated from each other, it becomes possible to prevent reduction in the discrimination accuracy. That is, whether a coin is a small-diameter coin or a large-diameter coin is discriminated depending on whether the third magnetic sensor 123 detects the arc of the coin; and the outer diameter of the coin is discriminated depending on the amount of magnetic variation detected by the first magnetic sensor 121.
According to the present invention, in a coin identification device, a first magnetic sensor has coils wound in an elliptical shape with the carrying direction for carrying coins representing the direction of the long axis, and the maximum diameter of the coils is smaller than the maximum diameter of coins; and continuously detects the amount of magnetic variation while a coin passes along the carrying direction. A second magnetic sensor is installed in the direction of the long axis and is installed at a position at which, when the first magnetic sensor is detecting the passage of a small-diameter coin having the diameter equal to or smaller than a predetermined diameter, the passage of the arc of that small-diameter coin is detected. A third magnetic sensor is installed at a position at which, when the first magnetic sensor and the second magnetic sensor are detecting the passage of a small-diameter coin having the diameter equal to or smaller than a predetermined diameter, the passage of the arc of the small-diameter coin is not detected; but the passage of the arc of a large-diameter coin having the diameter exceeding the predetermined diameter is detected. Based on the amount of magnetic variation of the first magnetic sensor with reference to the passage of the arc of the coin at the second magnetic sensor and the third magnetic sensor, small-diameter coins and large-diameter coins are discriminated. Hence, downsizing of the device can be achieved while allowing position variation of coins in the direction perpendicular to the carrying direction of the coins.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2016-232172 | Nov 2016 | JP | national |