The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2018-062568 filed in Japan on Mar. 28, 2018.
The present disclosure relates to a coin storage device.
In the related art, a coin storage device has been disclosed in Japanese Laid-open Patent Publication No. 2017-72948. The coin storage device disclosed in Japanese Laid-open Patent Publication No. 2017-72948 includes storage compartments and screw-type conveying members.
The storage compartments are sections where the coins are stored by denomination. Each of the screw-type conveying members is installed correspondingly in the storage compartment, and includes a first screw element and a second screw element.
The first screw element includes a columnar first shaft portion the outer circumferential surface of which is provided with a first blade portion protruding radially outwards in a spiraling shape, and conveys coins to the front side by being rotated about the central axis of the first shaft portion.
The second screw element includes a columnar second shaft portion the outer circumferential surface of which is provided with a second blade portion protruding radially outwards in a spiraling shape, and conveys coins to the front side by being rotated about the central axis of the second shaft portion. The rear end of the second screw element is linked to the front end of the first screw element via a linking unit.
In such a coin storage device, each pitch formed by the second blade portion provided to the second screw element stores therein one coin having been conveyed by the first screw element, and, when a dispensing instruction is given, the second screw element is rotated, and dispenses the stored coin.
In the coin storage device described above, most of the coins stored in the storage compartment are accumulated on the screw-type conveying members (the first screw element). Therefore, if some of the coins are stored in an upright direction along one of the side walls of the storage compartment, a phenomenon, what may be called “bridging”, may occur, in which the coins are accumulated so as to be bridged between the one side wall and the other side wall.
Once such bridging occurs, the blade portion (first blade portion) of the screw-type conveying member may be prevented from being brought into contact with the coins, even if the screw-type conveying member is rotated about the central axis of the shaft, and may cause the coins to jam in the storage compartment, and result in a failure to dispense the coins stored in the storage compartment.
There is a need for providing a coin storage device capable of preventing jamming of coins in the storage compartments.
According to an embodiment, a coin storage device includes: storage compartments that store therein coins by denomination; and screw-type conveying members, installed for the respective storage compartments, each of the screw-type conveying members including a shaft having an elongated shape and having an outer circumferential surface provided with a blade portion that protrudes radially outwards in a spiraling shape, and conveying coins toward a front side by being rotated in one direction about a central axis of the shaft. Further, each of the screw-type conveying members includes an actuating portion to move center of gravity of coins accumulated on the actuating portion up and down periodically as the screw-type conveying member is rotated about the central axis of the shaft.
A coin storage device according to a preferred embodiment of the present disclosure will be described in detail with reference to the accompanied drawings.
The coin separating device 2 supplies the coins deposited through a money payment port 1a in a manner that the coins are separated one by one. The coin inspecting device 3 determines the authenticity and the denominations of the coins supplied from the coin separating device 2, and supplies authentic coins to the coin conveying device 4. The coin conveying device 4 conveys the coins (authentic coins) supplied from the coin inspecting device 3 along a conveying path, sorts the coins by denomination, and supplies the sorted coins to the coin storage device 10. The coin storage device 10 stores therein the coins by denomination, and dispenses coins into a money reception port 1b in response to a dispensing instruction.
The coin storage device 10 that is a characterizing part of the present disclosure will now be explained. Both
As illustrated in
As illustrated in
The conveying portion 21 includes a conveying shaft 21a that extends in the front-and-back direction, and the outer circumferential surface of which is provided with a blade portion 21b protruding radially outwards in a spiraling shape. Such a conveying portion 21 is formed by connecting a plurality of conveying elements 211. More specifically, the conveying portion 21 is formed by connecting the conveying elements 211 each of which has a size equal to or less than the pitch formed by the blade portion 21b when a core 23 is inserted into the conveying elements 211, as illustrated in
The pitch, which is formed by the blade portion 21b, is a pitch formed by the adjacent blade portions 21b, viewing the screw-type conveying member 20 from one direction, e.g., from above, and is set to a size preventing a plurality of coins to fit inside.
In the conveying portion 21, in a border part between one blade portion element 211b and another blade portion element 211b together forming the blade portion 21b, a front side stepped portion 212 is formed in such a manner that the front surface of the blade portion element 211b positioned on the rear side protrudes toward the front side with respect to the front surface of the blade portion element 211b positioned on the front side, as illustrated in
In the conveying portion 21, as illustrated in
The conveying base portion 22 is provided on the rear end side of the conveying portion 21. The core 23 serving as the central axis of the conveying portion 21 is inserted into the conveying base portion 22, and an engaging projection 211e of the conveying element 211 positioned on the rearmost end is inserted into and engaged with an engaging recess 22a of the conveying base portion 22, so that the conveying base portion 22 is engaged with the conveying portion 21 and the screw-type conveying member 20 is formed thereby. In other words, the conveying base portion 22 can be integrally rotated with the conveying portion 21, about the core 23 as a common central axis that is shared between the conveying base portion 22 and the conveying portion 21.
Such a conveying base portion 22 includes a base end shaft 221 and an actuating portion 222, as illustrated in
The actuating portion 222 is provided on the outer circumferential surface of the base end shaft 221, in a manner protruding radially in directions orthogonal to the longitudinal direction (front-and-back direction) of the base end shaft 221. This actuating portion 222 includes an actuating outer circumferential surface 222a, positioned radially more outwards than the blade portion 21b, and an actuating surface 222b, that is planar and is continuous to the actuating outer circumferential surface 222a, as illustrated in
In the screw-type conveying member 20 including an engagement of the conveying portion 21 and the conveying base portion 22, the conveying base portion 22 that is the rear end is connected to a motor 24 via a connecting unit (not illustrated). The motor 24 is driven in response to an instruction given by a storage control unit 50, which will be described later, and is enabled to rotate forwardly and reversely. When the motor 24 is driven forwardly, the screw-type conveying member 20 is rotated in one direction (e.g., in the counterclockwise direction in a view from the rear side) about the central axis of the shaft 20a (the conveying shaft 21a and the base end shaft 221), and conveys the coins toward the front side. When the motor 24 is driven reversely, the screw-type conveying member 20 is rotated in the other direction about the central axis of the shaft 20a (e.g., in the clockwise direction in the view from the rear side), and conveys the coins toward the rear side.
Such a screw-type conveying member 20 stores therein coins in a stacked manner, in a rear end section that is behind a reverse roller 25 (see
The reverse roller 25 extends along the left-and-right direction in a manner extending over the storage compartments 11, and is rotatable about the central axis thereof. Such a reverse roller 25 is linked to the motor 24 via a linking unit 26 (see
As illustrated in
Such auxiliary screw members 30 are rotated about the respective central axes, when the screw-type conveying member 20 is rotated about the central axis of the shaft 20a, by being driven by the rotation of the screw-type conveying member 20.
Restricting guides 31 are provided on an upper area of the auxiliary screw members 30. The restricting guides 31 are provided in a manner protruding from the corresponding storage compartment guide 12 toward the screw-type conveying member 20, as illustrated in
Such restricting guides 31 are disposed in the manner described below. Specifically, the restricting guides 31 for the left auxiliary screw member 30 are disposed at positions facing where the restricting guides 31 for the right auxiliary screw member 30 are not provided, and the restricting guides 31 for the right auxiliary screw member 30 are disposed at positions facing where the restricting guides 31 for the left auxiliary screw member 30 are not provided. In other words, the restricting guides 31 for one of the auxiliary screw members 30 are disposed at positions facing where the restricting guides 31 for the other auxiliary screw member 30 are not provided.
The passage sensors 41 are formed by optical sensors, for example, and are provided with the respective storage compartments 11, as illustrated in
The storage control unit 50 comprehensively controls the operations of the coin storage device 10, based on a computer program and data stored in a memory 55, and includes an input processing unit 51, a driving determining unit 52, and an output processing unit 53.
The storage control unit 50 may be implemented by causing a processor such as a Central Processing Unit (CPU) to execute a computer program, that is, by software, implemented by hardware such as an Integrated Circuit (IC), or may be implemented as a combination of software and hardware. This storage control unit 50 controls each of the storage compartments 11 individually.
The input processing unit 51 receives an input of a passage signal given from the passage sensors 41. The input processing unit 51 also receives an input of an instruction (such as a dispensing instruction or a stop instruction) given by a main control unit 42 comprehensively controlling the operations of the coin processing device 1.
The driving determining unit 52 determines whether a reverse driving condition is satisfied, when a passage signal is received via the input processing unit 51. The reverse driving condition is stored in the memory 55, and specifies whether the number of coins stored in the storage compartment 11 is equal to or greater than a predetermined number (threshold). In other words, the driving determining unit 52 adds the number of coins remaining in the storage compartment 11 since when the coins are dispensed last time, to the number of coins supplied into the storage compartment 11, and determines that the reverse driving condition is satisfied if the resultant sum is equal to or greater than the threshold.
The output processing unit 53 controls driving and the like the motor 24, by outputting a driving instruction (a forward driving instruction or a reverse driving instruction) and a driving stop instruction (a forward driving stop instruction or a reverse driving stop instruction) to the motor 24.
In the coin storage device 10 having such a structure, when the storage control unit 50 receives an input of a dispensing instruction given by the main control unit 42 via the input processing unit 51, the storage control unit 50 sends a forward driving instruction to the motor 24 via the output processing unit 53. This causes the screw-type conveying member 20 to rotate in one direction (e.g., in the counterclockwise direction in a view from the rear side) about the central axis of the shaft 20a (the conveying shaft 21a and the base end shaft 221). As a result, in the front end section of the screw-type conveying member 20, a predetermined number of coins, stored in the corresponding pitch formed by the blade portion 21b, are conveyed toward the front side, and dispensed into a dispensed coin conveyor 5 (see
In the coin processing device 1, when a plurality of coins are deposited via the money payment port 1a, the coin separating device 2 separates the coins one by one, and the coin inspecting device 3 differentiates the coins supplied from the coin separating device 2 based on the authenticity and the denominations of the coins, and supplies the authentic coins into the coin conveying device 4. The coin conveying device 4 then conveys the coins supplied from the coin inspecting device 3 (the authentic coins) along the conveying path, classifies the coins by denomination, and supplies the classified coins into the coin storage device 10. As a result, the storage control unit 50 executes a screw conveying control process as described below.
In the screw conveying control process, if a passage signal is input via the input processing unit 51 (Yes in Step S101), the storage control unit 50 causes the driving determining unit 52 to determine whether a reverse driving condition is satisfied (Step S102). In other words, the storage control unit 50 causes the driving determining unit 52 to add the number of coins remaining in the storage compartment 11 since when the coins are disposed last time to the number of supplied coins, and to determine whether the resultant sum is equal to or greater than the threshold.
If it is determined that the reverse driving condition is not satisfied (No in Step S102), the process goes back to the beginning without performing the process described below, and ends. In this case, more coins can be supplied into and stored in the rear end section of the screw-type conveying member 20.
If it is determined that the reverse driving condition is satisfied (Yes in Step S102), the storage control unit 50 sends a reverse driving instruction to the motor 24 via the output processing unit 53, and drives the motor 24 reversely (Step S103).
In response, the screw-type conveying member 20 is rotated in the other direction about the central axis of the shaft 20a (e.g., in the clockwise direction in the view from the rear side), and conveys the coins toward the rear side. In this manner, because the screw-type conveying member 20 is rotated in the other direction about the central axis of the shaft 20a, the coins accumulated in the rear end section of the screw-type conveying member 20 are also conveyed to the rear side.
Because the conveying base portion 22 that is the rear end of the screw-type conveying member 20 has the actuating portion 222 that includes the actuating outer circumferential surface 222a, positioned radially more outwards than the blade portion 21b, and the actuating surface 222b, that is a plane continuous to the actuating outer circumferential surface 222a and including a line tangent to the base end shaft 221 (shaft 20a), so that the actuating surface 222b and the actuating outer circumferential surface 222a are brought into contact with the coins alternatingly. In this manner, the actuating portion 222 can move the center of gravity of the coins accumulated on the actuating portion 222 up and down periodically.
In particular, even if some of the coins C become stored in the upright direction along the left storage compartment guide 12, and a phenomenon what is called “bridging” occurs, in which the coins C are accumulated so as to be bridged between the right and the left storage compartment guides 12 as illustrated in
If the storage control unit 50 then inputs a stop instruction given by the main control unit 42 via the input processing unit 51 (Yes in Step S104), the storage control unit 50 sends a reverse driving stop instruction to the motor 24 via the output processing unit 53, and stops driving the motor 24 reversely (Step S105). Then, the process goes back to the beginning, and ends.
Through the process, the coins accumulated in the rear end section of the screw-type conveying member 20 inside of the storage compartment 11 can be evenly distributed across the entire rear end section, and it is possible to prevent the coins from being gathered on the front end side of the rear end section.
As explained above, with the coin storage device 10 according to the embodiment of the present disclosure, when the screw-type conveying member 20 is rotated in the other direction about the central axis of the shaft 20a, the actuating portion 222 provided to the rear end of the screw-type conveying member 20 moves the center of gravity of the coins accumulated on the actuating portion 222 up and down periodically. Therefore, what is called “bridging” can be eliminated, so that it is possible to prevent jamming of the coins in the storage compartment 11.
According to the coin storage device 10 described above, when the screw-type conveying member 20 is rotated about the central axis of the shaft 20a, the auxiliary screw members 30, meshed with the blade portion 21b, are caused to rotate about their respective central axes, by being driven by the rotation of the screw-type conveying member 20, in the space on the respective left and right sides of the rear end section of the screw-type conveying member 20 of the storage compartment 11. Therefore, it is possible to prevent the coin from being stuck between the screw-type conveying member 20 and each of the pair of the left and right storage compartment guides 12 that constitute the storage compartment 11. Hence, it is possible to prevent jamming of the coins in the storage compartment 11.
According to the coin storage device 10 described above, because the restricting guides 31 are provided for preventing the auxiliary screw members 30 from being unmeshed from the screw-type conveying member 20, and the restricting guides 31 for one of the auxiliary screw members 30 are disposed at positions facing where the restricting guides 31 for the other auxiliary screw member 30 are not provided, it is possible to prevent the coins from being positioned in a manner bridged between the restricting guide 31 for the one auxiliary screw member 30 and the other restricting guide 31 for the other auxiliary screw member 30. In this manner, the coins can be conveyed by rotating the screw-type conveying member 20, and this configuration also serves to prevent jamming of the coins in the storage compartment 11.
According to the coin storage device 10 described above, the conveying portion 21 of the screw-type conveying member 20 includes a plurality of conveying elements 211 that are connected to one another. Therefore, it is possible to use a highly rigid material for the conveying elements 211, to which a heavy load is applied, and use another material for the other conveying elements 211. In other words, for example, it is possible to use a metal material for the conveying elements 211 positioned below the reverse roller 25, and to use a resin material for the other conveying elements 211. In this manner, the weight of the screw-type conveying member 20 can be reduced, compared with a configuration in which the entire screw-type conveying member is made of a metal material.
Moreover, in the conveying portion 21, in a border part between the blade portion element 211b and the blade portion element 211b together forming the blade portion 21b, the front side stepped portion 212 is formed in such a manner that the front surface of the blade portion element 211b positioned on the rear side protrudes toward the front side with respect to the front surface of the blade portion element 211b positioned on the front side. Therefore, when the screw-type conveying member 20 is rotated about the central axis of the shaft 20a in one direction, it is possible to prevent the coin from being caught at the border part, and thus, the coins can be conveyed smoothly toward the front side. Furthermore, because the rear side stepped portion 213 is formed in such a manner that the rear surface of the blade portion element 211b positioned on the front side protrudes further toward the rear side with respect to the rear surface of the blade portion element 211b positioned on the rear side. Therefore, when the screw-type conveying member 20 is rotated about the central axis of the shaft 20a in the other direction, it is possible to coins being caught at the border part, and the coins can be conveyed smoothly toward the rear side.
Furthermore, in the conveying portion 21, the blade portion 21b (the blade portion element 211b) has a cross-sectional shape in which the width in the front-and-back direction becomes greater toward the tip positioned as the position of the width is separated from the conveying shaft 21a. Therefore, when the screw-type conveying member 20 is rotated about the central axis of the shaft 20a in one direction, the tip of the blade portion 21b and the entire surface of a part above the conveying shaft 21a can be brought into contact with the coin. Therefore, the coin can be conveyed smoothly.
A screw-type conveying member 20′ explained herein as the modified example has an elongated shape with its longitudinal direction extending along the front-and-back direction, and includes the conveying portion 21 and a conveying base portion 22′.
The conveying base portion 22′ is provided on the rear end side of the conveying portion 21. The conveying base portion 22′ is inserted in the core 23 serving as the central axis of the conveying portion 21, and the engaging projection 211e of the conveying element 211 positioned on the rearmost end is inserted into and engaged with the engaging recess 22a of the conveying base portion 22′, so that the conveying base portion 22′ is engaged with the conveying portion 21, and the screw-type conveying member 20′ is constituted thereby. In other words, the conveying base portion 22′ can be rotated integrally with the conveying portion 21 about the core 23 as a common central axis that is shared between the conveying base portion 22′ and the conveying portion 21.
Such a conveying base portion 22′ includes the base end shaft 221 and an actuating portion 223 as illustrated in
The actuating portion 223 is provided on the outer circumferential surface of the base end shaft 221, in a manner protruding radially in a direction orthogonal to the longitudinal direction (front-and-back direction) of the base end shaft 221. This actuating portion 223 has an actuating outer circumferential surface 223a positioned radially more outwards than the blade portion 21b, and an actuating surface 223b that is curved and continuous to the actuating outer circumferential surface 223a.
Such an actuating surface 223b has a shape that is twisted more in one direction about the central axis of the base end shaft 221 (the shaft 20a) (e.g., in the counterclockwise direction in a view from the rear side) as the actuating surface 223b extends further toward the front side from a rear end 223b1 that includes a line tangent to the base end shaft 221 as illustrated in
In the screw-type conveying member 20′ including the engagement of the conveying portion 21 and the conveying base portion 22′, the conveying base portion 22′, that is the rear end, is connected to the motor 24 via a connecting unit (not illustrated). When the motor 24 is driven forwardly, the screw-type conveying member 20′ is rotated in one direction (e.g., in the counterclockwise direction in a view from the rear side) about the central axis of the shaft 20a (the conveying shaft 21a and the base end shaft 221), and conveys the coins toward the front side. When the motor 24 is driven reversely, the screw-type conveying member 20′ is rotated in the other direction (e.g., in the clockwise direction in the view from the rear side) about the central axis of the shaft 20a, and conveys the coins toward the rear side.
With such a configuration, when the screw-type conveying member 20′ is rotated in the other direction (e.g., in the clockwise direction in the view from the rear side) about the central axis of the shaft 20a, the actuating surface 223b and the actuating outer circumferential surface 223a are brought into contact with the coins alternatingly, so that the actuating portion 223 can move the center of gravity of the coins accumulated on the actuating portion 223 up and down periodically.
In particular, when some of the coins become stored in the upright direction along one of the storage compartment guides 12, and a phenomenon what is called bridging, in which the coins are accumulated in a manner straddled between such coins and the other storage compartment guide 12, occurs, such bridging can be resolved by causing the actuating portion 223 to move the center of gravity of the coins up and down periodically. Therefore, it is possible to prevent jamming of the coins in the storage compartment 11.
Furthermore, the actuating surface 223b has a shape that is twisted more in the one direction about the central axis (e.g., in the counterclockwise direction in a view from the rear side) of the base end shaft 221 (shaft 20a) as the actuating surface 223b extends further toward the front side from the rear end 223b1 including a line tangent to the base end shaft 221. Therefore, it is possible to displace the coins to the front side, while moving the coins up and down, when the screw-type conveying member 20′ is rotated in the other direction (e.g., in the clockwise direction in the view from the rear side) about the central axis of the shaft 20a. Hence, it is possible to prevent the coins from being caught by and locked onto the actuating surface 223b. This configuration also can prevent jamming of the coins in the storage compartment 11. Furthermore, because the front end 223b2 is positioned in the other direction (e.g., in the clockwise direction in the view from the rear side) with respect to the rear end 21b1 of the blade portion 21b (blade portion element 211b) about the central axis of the shaft 20a, the actuating surface 223b can be brought into contact with the coins more reliably than the blade portion 21b does, when the screw-type conveying member 20′ is rotated in the other direction (e.g., in the clockwise direction in the view from the rear side) about the central axis of the shaft 20a.
A preferred embodiment of the present disclosure and a modification thereof are explained above, but the present disclosure is not limited thereto, and various modifications are still possible.
In the embodiment described above, the actuating portion 222 is configured to move the center of gravity of the coins accumulated on the actuating portion 222 up and down periodically as the screw-type conveying member 20 is rotated in the other direction about the central axis of the shaft 20a. However, according to the present disclosure, the actuating portion may be configured in any way as long as the actuating portion can move the center of gravity of the coins accumulated on the actuating portion up and down periodically as the screw-type conveying member is rotated about the central axis of the shaft.
In the embodiment described above, the actuating portion 222 includes the actuating outer circumferential surface 222a that is positioned radially more outwards than the blade portion 21b, and the actuating surface 222b that is a plane continuous to the actuating outer circumferential surface 222a and including a line tangent to the base end shaft 221 (shaft 20a). However, according to the present disclosure, the configuration of the actuating portion is not limited thereto, and any other configuration is included in the present disclosure as long as the actuating portion can move the center of gravity of the coins accumulated on the actuating portion up and down periodically as the screw-type conveying member is rotated about the central axis of the shaft.
In the embodiment described above, the reverse driving condition, satisfaction of which is determined by the driving determining unit 52, is explained to specify that the number of coins stored in the storage compartment 11 is equal to or greater than a predetermined number (threshold). However, according to the present disclosure, the reverse driving condition is not limited thereto, and the reverse driving condition may specify that the number of coins continuously supplied into the storage compartment is equal to or greater than a preset number.
According to the present disclosure, because the actuating portion provided to the screw-type conveying member moves the coins accumulated on the actuating portion up and down periodically as the screw-type conveying member is rotated about the central axis of the shaft, what is called “bridging” can be resolved. Therefore, it is possible to obtain an effect to prevent jamming of the coins in the storage compartments.
Although the disclosure has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2018-062568 | Mar 2018 | JP | national |