Coin wrapping machine

Information

  • Patent Grant
  • 6497085
  • Patent Number
    6,497,085
  • Date Filed
    Tuesday, August 21, 2001
    23 years ago
  • Date Issued
    Tuesday, December 24, 2002
    21 years ago
Abstract
A coin wrapping machine includes a discriminator for discriminating whether or not a coin is acceptable, a denomination of the coin when the coin is acceptable and whether or not the denomination of the coin coincides with that specified and counting coins of the specified denomination, a coin stacking device for stacking coins of the denomination to be wrapped, a reference stacked coin height data memory for storing reference stacked coin height data for each denomination of coins stacked by the coin stacking device, and a coin number discrepancy detecting device including a comparator for comparing a height of stacked coins and the reference stacked coin height data for each denomination stored in the reference stacked coin height data memory, the discriminator being made responsive to inclusion in coins of the specified denomination of new issue coins and past issue circulating coins for discriminating whether each coin is a new issue coin or a past issue circulating coin, determined based on a count made by the discriminator.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a coin wrapping machine and, particularly, to such a machine which can accurately detect whether the number of coins to be wrapped is more than or less than a predetermined number even in the case where new issue coins and past issue circulating coins of the same denomination are wrapped together.




DESCRIPTION OF THE PRIOR ART




Coin wrapping machines are generally constituted so as to discriminate the genuineness and denominations of deposited coins, count the number of coins of the denomination to be wrapped, feed every predetermined number of coins to a coin stacking section, roll-like stack coins, further feed the roll-like stacked coins to a coin wrapping section, hold the stacked coins by three wrapping rollers, rotate the stacked coins held by the wrapping rollers while being supported by a support rod, wind a wrapping film around the stacked coins so that there remain crimping portions above and below the stacked coins, crimp the crimping portions of the wrapping film above and below the stacked coins by moving a pair of an upper crimp claw and a lower crimp claw disposed spaced apart vertically toward each other, and produce a wrapped coin roll.




Therefore, a predetermined number of stacked coins should always be fed from the coin stacking section to the coin wrapping section. However, the number of the stacked coin fed to the coin wrapping section may sometimes be less than the predetermined number, since some of the stacked coins may sometime drop out when the stacked coins are fed from the coin stacking section to the coin wrapping section, or the number of stacked coins fed to the coin wrapping section may sometimes be more than the predetermined number, since for some reason, some of the coins stacked in the coin stacking section remain in the coin stacking section without feeding to the coin wrapping section, so that the remaining coin or coins are fed to the coin wrapping section together with the coins stacked in the coin stacking section in the next coin wrapping operation cycle.




In such cases, the number of coins becomes more than or less than the predetermined number despite the fact that predetermined number of coins have to be wrapped. Japanese Patent Publication No. 7-64335 therefore discloses a coin wrapping machine constituted to calculate the height of the stacked coins based on the amounts of movement of the pair of upper and lower crimp claws when they are moved toward each other in order to crimp the upper and lower end portions of a wrapping film wound around the coins roll-like stacked and transferred to the coin wrapping section and to compare the calculated height with a reference height of stacked coins of the denomination concerned, thereby detecting whether the number of coins to be wrapped is more than or less than the predetermined number.




Further, Japanese Patent Application Laid Open No. 10-24909 discloses a coin wrapping machine provided with a sensor for detecting coins stacked in the coin stacking section and transferred to the coin wrapping section and constituted to calculate the height of the stacked coins based on the time during which the stacked coins are detected by the sensor and the moving speed of the stacked coins and compare the calculated height with a reference height of stacked coins of the denomination concerned, thereby detecting whether the number of coins to be wrapped is more than or less than the predetermined number.




These coin wrapping machines assume that the height of a predetermined number of stacked coins is constant for each denomination and, so long as this assumption is true, can detect whether the number of coins to be wrapped is more than or less than the predetermined number in a desired manner by calculating the height of the stacked coins and comparing it with a reference height of stacked coins of the denomination.




On the other hand, recently, coins of the same denomination as that of past issue circulating coins but having different magnetic properties, surface pattern or the like from that of the past issue circulating coins have been newly issued for the purpose of preventing counterfeiting and the like of coins. In such a case, the diameter and thickness of the new issue coin are normally determined to be equal to those of the past issue circulating coin but the new issue coin often has a different surface pattern from that of the past issue circulating coin. As a result, when a predetermined number of the new issue coins are stacked, the height thereof is often different from the height of the predetermined number of the stacked past issue circulating coins and, therefore, it is impossible for a coin wrapping machine provided with a conventional coin number discrepancy detecting device to accurately detect whether the number of the stacked coins is more than or less than the predetermined number.




For instance, 500 yen coins have been newly issued in Japan in order to prevent coin counterfeiting. When fifty past issue circulating 500 yen coins are stacked, the height thereof is 92.9 mm, whereas when fifty new issue 500 yen coins are stacked, the height thereof is 91.8 mm. Therefore, they are slightly different and it is impossible for a coin wrapping machine provided with a conventional coin number discrepancy detecting device to accurately detect whether the number of the stacked coins is more than or less than the predetermined number.




In addition, although past issue coins are gradually collected and taken out of circulation, new issue coins and past issue circulating coins are used as genuine coins until all past issue circulating coins have been collected. Therefore, since coins to be wrapped include both new issue coins and past issue circulating coins, it is impossible to determine the height of a predetermined number of stacked new issue coins as a reference height of stacked coins and detect whether the number of the stacked coins is more than or less than the predetermined number.




SUMMARY OF THE INVENTION




It is therefore an object of the present invention is to provide a coin wrapping machine which can accurately detect whether the number of coins to be wrapped is more than or less than a predetermined number even in the case where new issue coins and past issue circulating coins of the same denomination are wrapped together.




The above and other objects of the present invention can be accomplished by a coin wrapping machine comprising a denomination specifying means for specifying a denomination of coins to be wrapped, a discriminating and counting means for discriminating whether or not a coin is acceptable, a denomination of the coin when the coin is acceptable and whether or not the denomination of the coin coincides with that specified by the denomination specifying means and counting coins of the denomination specified by the denomination specifying means, a coin stacking means for stacking coins of the denomination to be wrapped, a reference stacked coin height data storing means for storing reference stacked coin height data for each denomination of coins stacked by the coin stacking means, and a coin number discrepancy detecting means including a comparing means for comparing a height of stacked coins and the reference stacked coin height data for each denomination stored in the reference stacked coin height data storing means, the discriminating and counting means being made responsive to inclusion in coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for discriminating whether each coin is a new issue coin or a past issue circulating coin, and the coin number discrepancy detecting device being made responsive to inclusion in the coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for causing the comparing means thereof to select the reference stacked coin height to be compared with the height of coins stacked by the coin stacking means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on a count made by the discriminating and counting means.




According to the present invention, in the case where coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, since the reference stacked coin height to be compared with the height of coins stacked by the coin stacking means is selected by the comparing means of the coin number discrepancy detecting device in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on a count made by the discriminating and counting means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins.




In a preferred aspect of the present invention, the coin wrapping machine further includes a reference stacked coin height data producing means for producing the reference stacked coin height data in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means.




According to this preferred aspect of the present invention, since the coin wrapping machine further includes a reference stacked coin height data producing means for producing the reference stacked coin height data in accordance with the number of the new issue coins and the number of the past issue circulating coins, it is possible to accurately produce the reference stacked coin height data to be compared and accurately detect whether the number of coins is more than or less than a predetermined number by comparing them with the height of the coins stacked by the coin stacking means.




In another preferred aspect of the present invention, the reference stacked coin height data storing means is constituted to store reference stacked coin height data of stacked coins formed by stacking (N−i) new issue coins and i past issue circulating old coins for each case of i=0 to N and the coin wrapping machine further includes a reference stacked coin height data selecting means for selecting, when coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, reference stacked coin height data from among the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means and outputting the thus selected reference stacked coin height data to the comparing means.




According to this preferred aspect of the present invention, since the reference stacked coin height data storing means stores reference stacked coin height data of stacked coins formed by stacking (N−i) new issue coins and i past issue circulating old coins for each case of i=0 to N and the coin wrapping machine further includes a reference stacked coin height data selecting means for, when coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, selecting reference stacked coin height data from among the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, and outputting the thus selected reference stacked coin height data to the comparing means, it is possible to accurately select the corresponding reference stacked coin height data, compare them with the height of the coins stacked by the coin stacking means and accurately detect whether the number of coins is more than or less than a predetermined number.




In a further preferred aspect of the present invention, coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means are classified into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins, the reference stacked coin height data storing means is constituted to store reference stacked coin height data for each of the plurality of groups, and the reference stacked coin height data selecting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, select the reference stacked coin height data corresponding to each classified group and stored in the reference stacked coin height data storing means and output them to the comparing means.




According to this preferred aspect of the present invention, since coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means are classified into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins, the reference stacked coin height data storing means is constituted to store reference stacked coin height data for each of the plurality of groups, and the reference stacked coin height data selecting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, select the reference stacked coin height data corresponding to each classified group and stored in the reference stacked coin height data storing means and output them to the comparing means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins without need for great memory capacity and in a short calculating time.




In another preferred aspect of the present invention, the coin wrapping machine further includes a reference stacked coin height data correcting means for correcting, when coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, and outputting the thus corrected reference stacked coin height data to the comparing means.




According to this preferred aspect of the present invention, since the reference stacked coin height data stored in the reference stacked coin height data storing means are corrected by the reference stacked coin height data correcting means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, and the thus corrected reference stacked coin height data are output to the comparing means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins without need for great memory capacity.




In a further preferred aspect of the present invention, the reference stacked coin height data correcting means is constituted to classify coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means.




According to this preferred aspect of the present invention, since the reference stacked coin height data correcting means is constituted to classify coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins without need for great memory capacity and in a a short calculating time.




In a further preferred aspect of the present invention, the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.




In another preferred aspect of the present invention, the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.




In another preferred aspect of the present invention, the reference stacked coin height data storing means is constituted to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.




The above and other objects of the present invention can be also accomplished by a coin wrapping machine comprising a denomination specifying means for specifying a denomination of coins to be wrapped, a discriminating and counting means for discriminating whether or not a coin is acceptable, a denomination of the coin when the coin is acceptable and whether or not the denomination of the coin coincides with that specified by the denomination specifying means and counting coins of the denomination specified by the denomination specifying means, a coin stacking means for stacking coins of the denomination to be wrapped, a reference stacked coin height data storing means for storing reference stacked coin height data for each denomination of coins stacked by the coin stacking means, a detected stacked coin height data storing means for storing a height of coins stacked by the coin stacking means, a detected stacked coin height data correcting means for correcting the detected stacked coin height data stored in the detected stacked coin height data storing means, and a coin number discrepancy detecting device including a comparing means for comparing the height of coins stacked by the coin stacking means and stored in the detected stacked coin height data storing means and the reference stacked coin height data for each denomination stored in the reference stacked coin height data storing means, the discriminating and counting means being made responsive to inclusion in coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for discriminating whether the coin is a new issue coin or a past issue circulating coin and the detected stacked coin height data correcting means being made responsive to inclusion in the coins of the denomination specified by the denomination specifying means for correcting the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on a count made by the discriminating and counting means, and outputting the thus corrected detected stacked coin height data to the comparing means.




According to the present invention, in the case where coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, since the detected stacked coin height data correcting means is constituted to correct the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, and output the thus corrected detected stacked coin height data to the comparing means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins.




In a preferred aspect of the present invention, the detected stacked coin height data correcting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means.




According to this preferred aspect of the present invention, since the detected stacked coin height data correcting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins without need for great memory capacity and in a short calculating time.




In a further preferred aspect of the present invention, the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.




In a further preferred aspect of the present invention, the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.




In a further preferred aspect of the present invention, the detected stacked coin height data correcting means is constituted to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.




The above and other objects and features of the present invention will become apparent from the following description made with reference to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic perspective view showing the internal mechanism of a coin wrapping machine which is a preferred embodiment of the present invention.





FIG. 2

is a schematic perspective view showing the details of a coin wrapping section of a coin wrapping machine shown in FIG.


1


.





FIG. 3

is a schematic cross sectional view taken along line A—A in FIG.


2


.





FIG. 4

is a block diagram of a detection system, input system, coin discriminating and counting system, coin number discrepancy detecting system, driving system and display system of a coin wrapping machine which is a preferred embodiment of the present invention.





FIG. 5

is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is a preferred embodiment of the present invention.





FIG. 6

is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is another preferred embodiment of the present invention.





FIG. 7

is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is a further preferred embodiment of the present invention.





FIG. 8

is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is a further preferred embodiment of the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENT




As shown in

FIG. 1

, a coin wrapping machine which is an embodiment of the present invention includes a rotatable disk


2


for receiving coins deposited into the coin wrapping machine on the upper surface thereof and feeding them out one by one into a coin passage


1


, a coin detecting section


3


provided in the coin passage


1


for detecting magnetic properties of coins and optical properties of coins such as diameters, surface patterns, side surface patterns and the like, a coin discriminating and counting device


4


for discriminating the genuineness, denominations and the like of coins based on the magnetic properties and the optical properties of coins detected by the coin detecting section


3


and counting coins, a coin stacking section


6


for stacking a predetermined number of coins to be wrapped, a coin wrapping section


20


provided with three wrapping roller


12




a,




12




b,




12




c


for winding a wrapping film


10


formed of paper, plastic or the like around stacked coins


8


roll-like stacked in the coin stacking section


6


and an upper crimp claw


14


and lower crimp claw


16


for crimping upper and lower end portions of the wrapping film


10


and adapted for producing a wrapped coin roll


18


containing a predetermined number of coins wrapped by the wrapping film


10


, a coin number discrepancy detecting device


22


for detecting whether or not a predetermined number of stacked coins


8


are wrapped based on amounts of relative movement of the upper crimp claw


14


and the lower crimp claw


16


during a crimping operation, and a gate member


28


for feeding a wrapped coin roll


18


to a wrapped coin roll collecting box


24


when a predetermined number of stacked coins


8


have been wrapped to produce the wrapped coin roll


18


and cutting the wrapping film


10


wound around the coins by a cutting device


26


when a predetermined number of stacked coins


8


have not been wrapped to feed coins into a coin collecting box


27


.




In the thus constituted coin wrapping machine, magnetic properties and optical properties such as diameters, surface patterns, side surface patterns of deposited coins and the like are detected by the coin detecting section


2


. Then, the genuineness and the denominations of the coins are discriminated and the number thereof is counted by the coin discriminating and counting device


4


. Further, only coins of the denomination to be wrapped are sorted from coins of other denominations by a coin sorting device (not shown) and every predetermined number of coins is fed to the coin stacking section


6


.




In the coin stacking section


6


, coins are roll-like stacked in a well-known manner and the roll-like stacked coins


8


are delivered from the coin stacking section


6


onto a coin support post


30


. The coins are then lowered together with the coin support post


30


and moved to a wrapping position in the coin wrapping section


20


.




Afterward, the stacked coins


8


are rotated by the three wrapping rollers


12




a,




12




b,




12




c,


while being held thereby and a wrapping film


10


having a width larger than the height of the stacked coins


8


is fed from a wrapping film feeding means (not shown) and wound around the stacked coins


8


.




The upper and lower portions of the wrapping film


10


are crimped by the upper crimp claw


14


and the lower crimp claw


16


and, as described later, the coin number discrepancy detecting device


22


detects whether a predetermined number of coins are wrapped during the crimping operation by the upper crimp claw


14


and the lower crimp claw


16


.




The gate member


28


is normally located at a position indicated by a solid line in

FIG. 1 and a

wrapped coin roll


18


produced by wrapping a predetermined number of coins is collected in the wrapped coin roll collecting box


24


.




On the other hand, when the coin number discrepancy detecting device


22


detects that the number of coins is more than or less than a predetermined number and that the predetermined number of coins


8


have not been wrapped, the wrapping film


10


wound around the coins


8


is cut by the cutting device


26


and the gate member


28


is swung to a position indicated by a broken line in

FIG. 1

in accordance with a signal from the coin number discrepancy detecting device


22


, thereby collecting the coins in the coin collecting box


27


separately from the wrapped coin rolls.





FIG. 2

is a schematic perspective view showing the details of a coin wrapping section of the coin wrapping machine shown in FIG.


1


.




As shown in

FIG. 2

, the wrapping film


10


fed from the wrapping film feeding means (not shown) has a width larger than the height of the stacked coins


8


and is wound around the stacked coins


8


by the wrapping rollers


12




a,




12




b,




12




c


so that crimp regions


32


,


34


remain above and below the stacked coins


8


.




The coin wrapping machine is provided with the upper crimp claw


14


and the lower crimp claw


16


for crimping the upper and lower crimp regions


32


,


34


of the wrapping film


10


to roll-like wrap the stacked coins


8


and produce a wrapped coin roll


18


. The upper crimp claw


14


is fixed to one end portion of an upper crimp claw arm


36


extending horizontally and the lower crimp claw


16


is fixed to one end portion of a lower crimp claw arm


38


extending horizontally.




In the vicinity of the other end portions thereof, the upper crimp claw


14


and the lower crimp claw


16


are supported by guide rods


40


,


42


respectively, whereby they can be moved vertically, in other words, they are supported in such a manner that they can be moved toward and apart from each other. The upper crimp claw


14


, the lower crimp claw


16


and the guide rod


42


are swingable in the horizontal direction about the guide rod


40


together with arms (not shown) mounted on the guide rod


40


at upper and lower end portions thereof and swingable about the guide rod


40


so that the upper crimp claw


14


and the lower crimp claw


16


can be moved horizontally to predetermined positions in accordance with diameters of coins to be wrapped.




The coin number discrepancy detecting device


22


is constituted to detect whether or not a predetermined number of coins are wrapped by detecting the relative travel distances that the upper crimp claw


14


and the lower crimp claw


16


moved.




A rack


44


extending vertically is fixed to the upper crimp claw arm


36


on which the upper crimp claw


14


is mounted and a pinion


46


engageable with the rack


44


is rotatably mounted on the lower crimp claw arm


38


to which the lower crimp claw


16


is fixed, thereby forming a rack and pinion mechanism. An absolute rotary encoder


48


is connected to the pinion


46


. The reference numeral


50


designates a guide roller for guiding the rack


44


, thereby ensuring engagement between the rack


44


and the pinion


46


.




The upper crimp claw arm


36


and the lower crimp claw arm


38


are connected by a spring


56


engaged with pulleys


52


,


54


and the upper crimp claw arm


36


is biased downwardly and the lower crimp claw arm


38


is biased upwardly by the spring


56


.




A roller


62


abuts against the lower surface of the upper crimp claw arm


36


in the vicinity of the guide rods


40


,


42


, the roller


62


being secured to an upper swing arm


60


at the tip end portion thereof that is swingable about a shaft


58


in the vertical plane, and a cam follower


68


is rotatably mounted on the upper swing arm


60


at substantially the central position thereof between the shaft


58


and the roller


62


. On the other hand, a roller


74


abuts against the upper surface of the lower crimp claw arm


38


in the vicinity of the guide rods


40


,


42


, the roller


74


being secured to a lower swing arm


72


at the tip end portion thereof that is swingable about a shaft


70


in the vertical plane, and a cam follower


76


is rotatably mounted on the lower swing arm


72


at substantially the central position thereof between the shaft


70


and the roller


74


.




The cam follower


68


of the upper swing arm


60


abuts against the cam lobe of a first cam


80


rotatable about a cam shaft


78


and the cam follower


76


of the lower swing arm


72


abuts against the cam lobe of a second cam


82


rotatable about the cam shaft


78


. The first cam


80


and the second cam


82


are connected to each other so as to be rotated together.




The profiles of the first cam


80


and the second cam


82


are respectively determined so that each has a cam lobe farthest from the cam shaft


78


and a cam lobe closest to the cam shaft


78


at positions spaced by 180 degrees, and that when the cam follower


68


of the upper swing arm


60


and the cam follower of the lower swing arm


72


respectively abut against the cam lobe farthest from the cam shaft


78


, the upper crimp claw


14


is positioned at the uppermost position thereof and the lower crimp claw


16


is positioned at the lowermost position thereof, in other words, they are positioned at the retracted positions thereof, while when the cam follower


68


of the upper swing arm


60


and the cam follower


76


of the lower swing arm


72


respectively abut against the cam lobe closest to the cam shaft


78


, the upper crimp claw


14


is positioned at the lowermost position thereof and the lower crimp claw


16


is positioned at the uppermost position thereof.




The lowermost position of the upper crimp claw


14


and the uppermost position of the lower crimp claw


16


are set in such a manner that the former can be lower than and the latter can be higher than the positions where the upper crimp claw


14


and the lower crimp claw


16


hold the stacked coins


8


therebetween when a predetermined number of thinnest coins are to be wrapped.




More specifically, when the upper crimp claw


14


and the lower crimp claw


16


hold the stacked coins


8


therebetween, in other words, when the upper crimp claw


14


and the lower crimp claw


16


have reached their crimp positions, in normal situations, the upper crimp claw


14


cannot be lowered any further and the lower crimp claw


16


cannot be raised any further. However, in the case where one of the upper crimp claw


14


and the lower crimp claw


16


has not moved to the predetermined position thereof for some reason, the other crimp claw is further moved until the upper crimp claw


14


and the lower crimp claw


16


can hold the stacked coins


8


therebetween, whereby it is possible to detect any discrepancy in the number of stacked coins without fail.




Accordingly, in normal situations, the upper crimp claw


14


abuts against the upper surface of the uppermost coin of the stacked coins


8


to be wrapped and the lower crimp claw


16


abuts against the lower surface of the lowermost coin of the stacked coins


8


to be wrapped, even before the cam follower


68


of the upper swing arm


60


and the cam follower


76


of the lower swing arm


72


respectively come into contact with the cam lobe closest to the cam shaft


78


. As a result, the upper crimp claw


14


and the lower crimp claw


16


, and the upper crimp claw arm


36


and the lower crimp claw arm


38


do not move any more. Then, when the first cam


80


and the second cam


82


are further rotated, the roller


62


departs from the lower surface of the upper crimp claw arm


36


, while the cam follower


68


of the upper swing arm


60


abuts against the cam lobe of the first cam


80


. On the other hand, the cam follower


76


of the lower swing arm


72


departs from the cam lobe of the second cam


82


, while the roller


74


abuts against the upper surface of the lower crimp claw arm


38


. Thus, the engagement between the first cam


80


and the upper crimp claw arm


36


via the upper swing arm


60


and the engagement between the second cam


82


and the lower crimp claw arm


38


via the lower swing arm


72


are released.




As shown schematically in

FIG. 2

, a disk


86


formed with a light transmission hole


84


and rotatable together with the first cam


80


and the second cam


82


is provided coaxially with the cam shaft


78


and photo sensors


88


,


90


, each including a light emitting element and a light receiving element, are disposed to confront the disk


86


.




The photo sensor


88


is disposed so that light emitted from the light emitting element thereof can be received via the light transmission hole


84


by the light receiving element thereof when the cam follower


68


of the upper swing arm


60


and the cam follower


76


of the lower swing arm


72


respectively abut against the cam lobes of the first cam


80


and the second cam


82


farthest from the cam shaft


78


, and the photo sensor


90


is disposed so that light emitted from the light emitting element thereof can be received via the light transmission hole


84


by the light receiving element thereof when the cam follower


68


of the upper swing arm


60


abuts against the cam lobe of the first cam


80


closest to the cam shaft


78


. The photo sensors


88


,


90


are disposed so as to be spaced from each other by 180 degrees with respect to the rotating direction of the disk


86


.




Therefore, the photo sensor


88


can detect that the upper crimp claw


14


and the lower crimp claw


16


are positioned at their retracted positions. Moreover, when the cam follower


68


of the upper swing arm


60


is on the cam lobe of the first cam


80


closest to the cam shaft


78


, since the upper crimp claw


14


is then positioned so as to abut against the upper surface of the uppermost coin of the stacked coins


8


to be wrapped and the lower crimp claw


16


is positioned so as to abut against the lower surface of the lowermost coin of the stacked coins


8


to be wrapped, in other words, they are positioned at their crimp positions, it is possible for the photo sensor


90


to detect that the upper crimp claw


14


and the lower crimp claw


16


are positioned at their crimp positions.




As described above, when the first cam


80


and the second cam


82


are rotated by one revolution for wrapping a roll of the stacked coins


8


, the upper crimp claw


14


and the lower crimp claw


16


are respectively moved from their retracted positions to their crimp positions and returned to their retracted positions and the upper crimp claw arm


36


and the lower crimp claw arm


38


are moved in the vertical direction in accordance with the movement of the upper crimp claw


14


and the lower crimp claw


16


.




As a result, the pinion


46


rotatably mounted on the lower crimp claw arm


38


is rotated by the rack


44


fixed to the upper crimp claw arm


36


by a distance corresponding to the sum of the travel distances of the upper crimp claw


14


and the lower crimp claw


16


in the vertical direction.




Since the absolute rotary encoder


48


connected with the pinion


46


can output coded absolute position data of a predetermined number of bits in accordance with the position of rotation, it is possible to detect the travel distances of the upper crimp claw


14


and the lower crimp claw


16


in the vertical direction based upon the absolute position data output from the rotary encoder


48


. For instance, in the case where a pinion


46


of a diameter of 24 mm and a rotary encoder


48


of 8 bits are employed, it is possible to obtain the absolute position data with a resolution of 0.29 mm.





FIG. 3

is a schematic cross sectional view taken along line A—A in FIG.


2


.




As shown in

FIG. 3

, the cutting device


26


is mounted on the lower crimp claw arm


38


at the end portion thereof in the vicinity of a wrapping position by a solenoid attachment plate


92


. The cutting device


26


is comprised of a solenoid


98


, a cutter


96


for cutting the wrapping film


10


wound around the stacked coins


8


, which is attached to the rod portion


94


of the solenoid


98


and is movable in the horizontal direction by the solenoid


98


.




When the coin number discrepancy device


22


detects that the number of coins wrapped is less than or more than the predetermined number and the predetermined number of coins have not been wrapped, the coin number discrepancy device


22


outputs a coin number discrepancy signal to a control unit (not shown in

FIG. 3

) and the control unit outputs a solenoid advance signal in accordance with the input coin number discrepancy signal, thereby driving and advancing the solenoid


98


. As a result, the cutter


96


attached to the rod portion


94


is advanced in the horizontal direction toward the wrapped stacked coins


8


by the solenoid


98


and is pressed against the side of the wrapped coins which are being rotated by the wrapping rollers


12




a,




12




b,




12




c,


thereby cutting the wrapping film


10


wound around the stacked coins


8


. After a certain time period has passed, the control unit outputs a solenoid retraction signal, thereby causing the solenoid


98


to retract the cutter


96


in the reverse direction and hold it at the retracted position thereof.





FIG. 4

is a block diagram of a detection system, input system, coin discriminating and counting system, coin number discrepancy detecting system, driving system and display system of a coin wrapping machine which is a preferred embodiment of the present invention.




As shown in

FIG. 4

, the detection system of the coin wrapping machine according to this embodiment includes the coin detecting section


3


and the coin detection section


3


includes a magnetic sensor


100


provided in the coin passage


1


for detecting magnetic properties of coins and an optical sensor


101


provided in the coin passage


1


downstream of the magnetic sensor


100


for detecting diameters, surface patterns and side patterns of coins.




As shown in

FIG. 4

, the detection system of the coin wrapping machine according to this embodiment further includes the photo sensor


90


for detecting the upper crimp claw


14


and the lower crimp claw


16


positioned at their crimp positions.




As shown in

FIG. 4

, the input system of the coin wrapping machine according to this embodiment includes a denomination setting means


105


for setting a denomination of coins to be wrapped and a wrapping number setting means


106


for setting the number N of coins to be wrapped in a wrapped coin roll


18


.




As shown in

FIG. 4

, the coin discriminating and counting system of the coin wrapping machine according to this embodiment is constituted as the coin discriminating and counting device


4


and the coin discriminating and counting device


4


includes a reference data memory


110


for storing a control program for controlling the entire operation of the coin wrapping machine, and reference magnetic data, reference diameter data, reference surface pattern data and reference side pattern data of coins for each denomination, and a control unit


111


for discriminating based on a magnetic data detection signal whether or not a coin is acceptable, the denomination of the coin when it discriminates the coin to be acceptable, and discriminating, when the discriminated denomination of the coin coincides with the denomination of coins to be wrapped and set by the denomination setting means


105


, whether the coin is a new issue coin or a past issue circulating coin of the same denomination as that of newly issued coins and counting the number of coins to be wrapped, and writing the result of the discrimination and the counted number of coins to be wrapped in a RAM


112


.




In this embodiment, the reference data memory


110


stores reference magnetic data, reference diameter data, reference surface pattern data and reference side pattern data of new issue coins and reference magnetic data, reference diameter data, reference surface pattern data and reference side pattern data of past issue circulating coins of the same denomination as that of the new issue coins. In the case where there are coins of a denomination including new issue coins and past issue circulating coins of the same denomination as that of the new issue coins among coins to be handled, the reference data memory


110


further stores thickness data of new issue coins and thickness data of past issue circulating coins of the same denomination as that of the new issue coins.




In the case where coins of the denomination specified by the denomination setting means


105


include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, the control unit


111


is made responsive to the inclusion for writing the counted number of new issue coins, the counted number of past issue circulating coins and the sum of the counted numbers of the new issue coins and the past issue circulating coins in the RAM


112


.




As shown in

FIG. 4

, the coin number discrepancy detecting system of the coin wrapping machine according to this embodiment is constituted as the coin number discrepancy detecting device


22


.





FIG. 5

is a block diagram of the coin number discrepancy detecting device


22


provided in the coin wrapping machine which is a preferred embodiment of the present invention.




As shown in

FIG. 5

, the coin number discrepancy detecting device


22


according to this embodiment includes a detected position data memory


120


for storing absolute position data output from the rotary encoder


48


, a reference position data memory


121


for storing reference stacked coin height data for each denomination, which are produced by experimentally calculating the height of stacked coins consisting of a predetermined number of coins for each denomination in advance and converting it to reference absolute position data comparable with the absolute position data of the rotary encoder


48


stored in the detected position data memory


120


, and reference stacked coin height data producing means


122


for reading out the count value of new issue coins to be wrapped and the counted number of past issue circulating coins stored in the RAM


112


in the case where coins of the denomination specified by the denomination setting means


105


include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, producing reference stacked coin height data based on the thus read count value of new issue coins to be wrapped and counted number of past issue circulating coins, and converting them to a data form that can be compared with the absolute position data of the rotary encoder


48


.




As shown in

FIG. 5

, the coin number discrepancy detecting device


22


according to this embodiment further includes comparing means


125


for calculating the difference between absolute position data output from the detected position data memory


120


and reference position data output from the reference position data memory


121


, outputting an agreement signal when the difference is equal to or less than a tolerance value and outputting a disagreement signal when the difference exceeds the tolerance value, a tolerance value memory


126


for storing tolerance values based on which discrepancy in the number of coins is judged, a tolerance value selecting means


127


for outputting a selection signal to the tolerance value memory


126


based on an instruction signal from the operator, thereby selecting a tolerance value to be output to the comparing means


125


from among tolerance values stored in the tolerance memory


126


and causing the tolerance value memory


126


to output the thus selected tolerance value to the comparing means


125


, and a trigger signal outputting means


128


for outputting, when the photo sensor


90


detects that the upper crimp claw


14


and the lower crimp claw


16


have reached their crimp positions, trigger signals to the detected position data memory


120


, the reference position data memory


121


and the tolerance value memory


126


, causing the detected position data memory


120


to store absolute position data output from the rotary encoder


48


and to output the absolute position data to the comparing means


125


, causing the comparing means


125


to read out reference position data from the reference position data memory


121


and causing the tolerance value memory


126


to output a tolerance value to the comparing means


125


, thereby causing the comparing means


125


to start the detection of discrepancy in the number of coins.




As shown in

FIG. 4

, the drive system of the coin wrapping machine according to this embodiment includes a cam motor


130


for rotating the first cam


80


and the second cam


82


, thereby moving the upper crimp claw


14


and the lower crimp claw


16


between the retracted positions and the crimp positions thereof, a drive pulse generator


131


for outputting a solenoid advance signal or a solenoid retraction signal in accordance with disagreement signals output from the comparing means


125


, thereby advancing or retracting the cutter


96


mounted on the tip end portion of the rod portion


94


, a gate driving means


132


for swinging the gate member


28


between a reference position indicated by a solid line and an open position indicated by a broken line in FIG.


1


and outputting a drive signal for swinging the gate member


28


so that when a predetermined number of coins have been wrapped to produce a wrapped coin roll


18


, the wrapped coin roll


18


is fed into the wrapped coin roll collecting box


24


, whereas when discrepancy in the number of wrapped coins occurs, the coins are fed into the coin collecting box


27


, and a stopper solenoid


134


for driving a stopper member


133


provided in the coin passage


1


downstream of the optical sensor


101


, thereby projecting it into the coin passage


1


.




As shown in

FIG. 4

, the display system of the coin wrapping machine according to this embodiment includes a display means


135


for displaying whether or not the number of stacked coins


8


to be wrapped coincides with a predetermined number in accordance with the agreement signal or disagreement signal output from the comparing means


125


.




In this embodiment, the control unit


111


is constituted to output a drive signal to the stopper solenoid


134


when the counted number of coins of the denomination to be wrapped and written in the RAM


112


has become equal to the number N specified by the wrapping number setting means


106


, thereby projecting the stopper member


133


provided downstream of the optical sensor


101


into the coin passage


1


to prevent coins following the Nth coin of the denomination to be wrapped from being transported, and output a drive signal to the cam motor


130


.




Further, in this embodiment, in the case where coins of the denomination specified by the denomination setting means


105


include new issue coins and past issue circulating old coins of the same. denomination as that of the new issue coins, the control unit


111


is responsive to the inclusion for outputting a reference stacked coin height data producing signal to the reference stacked coin height data producing means


122


when the counted number of coins to be wrapped and written in the RAM


112


has become equal to the number N specified by the wrapping number setting means


106


, and the reference stacked coin height data producing means


122


is constituted to access the RAM


112


to read the counted number of new issue coins to be wrapped and the counted number of past issue circulating old coins to be wrapped when it receives the reference stacked coin height data producing signal, produce reference stacked coin height data based on the read counted number of the new issue coins and counted number of the past issue circulating coins, convert the reference stacked coin height data to a data form that can be compared with the absolute position data of the rotary encoder


48


and output the converted data to the reference position data memory


121


to store the converted data therein.




The coin wrapping machine provided with the thus constituted coin number discrepancy detecting device


22


according to this embodiment wraps coins of a denomination set by the denomination setting means


105


and detects discrepancy in the number of wrapped coins.




The denomination setting means


105


is first operated by the operator to set the denomination of coins to be wrapped and the wrapping number setting means


106


is operated to set the wrapping number of coins, for example,


50


.




The denomination set by the denomination setting means


105


is output to the control unit


111


and the comparing means


125


of the coin number discrepancy detecting device


22


.




Coins are then deposited into the coin wrapping machine and when a start button (not shown) is operated, the rotatable disk


2


is rotated and coins fed onto the rotatable disk


2


are fed into the coin passage


1


one by one as well known in the art.




When the magnetic sensor


100


detects magnetic properties of a coin, a magnetic data detection signal is output to the control unit


111


.




When the magnetic data detection signal is input from the magnetic sensor


100


, the control unit


111


reads reference magnetic data of coins for each denomination from the reference data memory


110


and compares them with the magnetic data input from the magnetic sensor


100


, thereby discriminating whether or not the coin is acceptable.




When the control unit


111


discriminates that the coin is unacceptable, it writes the discrimination result in the RAM


112


.




To the contrary, when the control unit


111


discriminates that the coin is acceptable, it further discriminates the denomination of the coin and whether or not the denomination of the coin coincides with the denomination of coins set by the denomination setting means


105


.




When the control unit


111


discriminates that the denomination of the coin does not coincide with the denomination of coins set by the denomination setting means


105


, it writes the discriminated denomination of the coin in the RAM


112


.




On the other hand, in the case where the control unit


111


discriminates that the denomination of the coin coincides with the denomination of coins set by the denomination setting means


105


and coins of the denomination specified by the denomination setting means


105


include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, the control unit


111


further discriminates whether the coin is a new issue coin or a past issue circulating coin and writes the result of discrimination in the RAM


112


.




The coin is further fed in the coin passage


1


and when an optical data detection signal is input from the optical sensor


101


, the control unit


111


reads reference optical data of coins for each denomination such as reference diameter data, reference surface pattern data, side surface pattern data and the like from the reference data memory


110


and compares them with optical data of the coin input from the optical sensor


101


, thereby discriminating whether or not the coin is acceptable.




When the control unit


111


discriminates that the coin is unacceptable, it writes the discrimination result in the RAM


112


.




To the contrary, when the control unit


111


discriminates that the coin is acceptable, it further discriminates the denomination of the coin based on the optical data and reads the result of discrimination made based on the magnetic data to compare it with the result of discrimination made based on the optical data.




When the denomination of the coin discriminated based on the optical data of the coin and the denomination of the coin discriminated based on the magnetic data and written in the RAM


112


do not coincide with each other, the control unit


111


discriminates that the coin is unacceptable and writes the discrimination result in the RAM


112


.




To the contrary, when the denomination of the coin discriminated based on the optical data of the coin and the denomination of the coin discriminated based on the magnetic data and written in the RAM


112


coincide with each other, the control unit


111


further discriminates whether or not the denomination of the coin coincides with the denomination of coins set by the denomination setting means


105


.




When the control unit


111


discriminates that the denomination of the coin does not coincide with the denomination of coins set by the denomination setting means


105


, it writes the discriminated denomination of the coin in the RAM


112


.




On the other hand, in the case where the control unit


111


discriminates that the denomination of the coin coincides with the denomination of coins set by the denomination setting means


105


and coins of the denomination specified by the denomination setting means


105


include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, the control unit


111


further discriminates based on the optical data of the coin whether the coin is a new issue coin or a past issue circulating coin and compares the discrimination result with the result of discrimination made based on the magnetic data of the coin and written in the RAM


112


.




When the result of discrimination made based on the optical data of the coin and the result of discrimination made based on the magnetic data of the coin and written in the RAM


112


do not coincide with each other, the control unit


111


discriminates that the coin is unacceptable and writes the discrimination result in the RAM


112


.




To the contrary, when the result of discrimination made based on the optical data of the coin and the result of discrimination made based on the magnetic data of the coin and written in the RAM


112


coincide with each other, the control unit


111


writes the discrimination result in the RAM


112


and increases the number of coins to be wrapped and stored in the RAM


112


by one.




In this manner, it is discriminated whether or not the coin is acceptable and when the coin is acceptable, the denomination of the coin is discriminated and it is discriminated whether or not the denomination of the coin coincides with the denomination of coins set by the denomination setting means


105


. In the case where coins of the denomination specified by the denomination setting means


105


include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, it is further discriminated whether the coin is a new issue coin or a past issue circulating coin. Then, the coin sorting device (not shown) is driven in accordance with the discrimination result, and unacceptable coins and acceptable coins of denominations different from that of coins set by the denomination setting means


105


are separated out by the coin sorting device and collected.




As a result, only coins of the denomination set by the denomination setting means


105


are fed to the coin stacking section and stacked therein.




The discrimination of coins is repeated in this manner and when coins of a number equal to the number N of coins to be wrapped and set by the wrapping number setting means


106


have been detected, the control unit


111


outputs a drive signal to the stopper solenoid


134


and cause it to project the stopper member


133


into the coin passage


1


, thereby preventing coins following the Nth coin of the denomination to be wrapped from being transported.




As a result, coins of a number equal to the number N of coins to be wrapped and set by the wrapping number setting means


106


are fed to the coin stacking section


6


and stacked therein.




In the case where coins of the denomination specified by the denomination setting means


105


include new issue coins and past issue circulating old coins of the same denomination as that of the new issue coins, when coins of a number equal to the number N of coins to be wrapped and set by the wrapping number setting means


106


have been detected, the control unit


111


simultaneously outputs a reference stacked coin height data producing signal to the reference stacked coin height data producing means


122


.




When the reference stacked coin height data producing means


122


receives the reference stacked coin height data producing signal, it accesses the RAM


112


to read out the counted number of new issue coins to be wrapped and the counted number of past issue circulating coins to be wrapped and produces reference stacked coin height data based on the read counted number of the new issue coins and counted number of the past issue circulating coins.




More specifically, when the reference stacked coin height data producing means


122


accesses the RAM


112


to read out the counted number of new issue coins to be wrapped and the counted number of past issue circulating coins to be wrapped, it further accesses the reference data memory


110


to read out thickness data of the new issue coin to be wrapped and thickness data of the past issue circulating coin of the same denomination as that of the new issue coin and multiplies the respective thickness data by the corresponding number read out from the ram


112


, thereby producing reference stacked coin height data. The reference stacked coin height data producing means


122


then converts the thus produced reference stacked coin height data to the data form that can be compared with the absolute position data of the rotary encoder


48


and outputs the converted data to the reference position data memory


121


to store the data therein.




On the other hand, coins


8


stacked in the coin stacking section


6


are delivered onto the coin support post


30


and lowered together with the coin support post


30


to be transferred to the wrapping position in the coin wrapping section


20


.




The stacked coins


8


are then held between the three wrapping rollers


12




a,




12




b,




12




c


and rotated thereby and a wrapping film having a width lager than the height of the stacked coins


8


is fed by the wrapping film feeding means (not shown) to be wound around the stacked coins


8


.




The cam motor


130


is then driven to rotate the first cam


80


and the second cam


82


and the upper crimp claw


14


and the lower crimp claw


16


are moved from the retracted positions thereof to the crimp positions thereof to crimp the upper and lower end portions of the wrapping film


10


wound around the stacked coins


8


by the upper crimp claw


14


and the lower crimp claw


16


.




When the photo sensor


90


detects that the upper crimp claw


14


and the lower crimp claw


16


have been moved from retracted positions thereof to the crimp positions thereof, a detection signal is output from the photo sensor


90


to the trigger signal outputting means


128


and the trigger signal outputting means


128


outputs trigger signals to the detected position data memory


120


and the comparing means


125


based on the detection signal input from the photo sensor


90


.




When the detected position data memory


120


receives the trigger signal from the trigger signal outputting means


128


, it stores absolute position data output from the rotary encoder


48


.




On the other hand, when the comparing means


125


receives the trigger signal from the trigger signal outputting means


128


, it accesses the detected position data memory


120


to read the absolute position data output from the rotary encoder


48


and accesses the reference position data memory


121


in accordance with a denomination setting signal input from the denomination setting means


105


to read the reference stacked coin height data of the denomination set by the denomination setting means


105


.




Further, the comparing means


125


accesses the tolerance value memory


126


to read out a tolerance value. In this embodiment, it is possible for the operator to cause the comparing means


125


to read a desired tolerance value from among tolerance values stored in the tolerance memory


126


by operating the tolerance value selecting means


127


.




The comparing means


125


then calculates the difference between the absolute position data read out from the detected position data memory


120


and the reference position data read out from the reference position data memory


121


and judges whether or not the absolute value thereof is equal to or less than the tolerance value input from the tolerance value memory


126


.




When the comparing means


125


judges that the absolute value of the difference between the absolute position data and the reference position data is equal to or less than the tolerance value, it outputs an agreement signal to the display means


135


, thereby causing it to display a message that the number of the stacked coins


8


to be wrapped coincides with the predetermined number.




On the other hand, when the comparing means


125


judges that the absolute value of the difference between the absolute position data and the reference position data exceeds the tolerance value, it outputs a disagreement signal to the display means


135


, thereby causing it to display a message that the number of the stacked coins


8


to be wrapped does not coincide with the predetermined number and outputs an operation signal to the drive pulse generator


131


.




When the drive pulse generator


131


receives the operation signal from the comparing means


125


, it outputs a solenoid advance signal to the solenoid


98


and drives the solenoid


98


, thereby causing it to advance the cutter


96


so as to abut against the side surface of the wrapping film


10


wound around the stacked coins


8


at the wrapping position.




In this embodiment, since the stacked coins


8


around which the wrapping film


10


is wound are held between the wrapping rollers


12




a,




12




b,




12




c


and rotated thereby, the wrapping film


10


is cut along the circumference of the stacked coins


8


by the cutter


96


.




The comparing means


125


further outputs a drive signal to the gate driving means


132


, thereby causing it to swing the gate member


28


to an open position indicated by a broken line in FIG.


1


.




As a result, the stack of less than the predetermined number of wrapped coins or more than the predetermined number of wrapped coins is broken up and the coins are guided by the gate member


28


to be collected in the coin collecting box


27


.




When a predetermined time period has passed after the solenoid advance signal was output to the solenoid


98


, the comparing means outputs an operation signal to the drive pulse generator


131


to cause it to output a solenoid retraction signal to the solenoid


98


.




As a result, the solenoid


98


is driven and the cutter


96


is retracted to be returned to the original position thereof.




According to the above described embodiment, in the case where coins to be wrapped include new issue coins and past issue circulating coins, the numbers of the new issue coins and the past issue circulating old coins which have been fed to the coin wrapping section


20


via the coin stacking section


6


based on the magnetic properties of coins detected by the magnetic sensor


100


and the optical properties of coins such as diameters, surface patterns, side surface patterns of coins and the like are counted by the control unit


111


and stored in the RAM


112


. The reference stacked coin height data producing means


122


accesses the RAM


112


to read out the number of the new issue coins fed to the coin wrapping section


20


and the number of past issue circulating coins fed to the coin wrapping section


20


and produces reference stacked coin height data in accordance with the read number of the new issue coins and number of the past issue circulating coins. The comparing means


125


compares the reference stacked coin height data produced by the reference stacked coin height data producing means


122


and the absolute position data output from the rotary encoder


48


and stored in the detected position data memory


120


and detects the discrepancy in the number of coins. Therefore, even when new issue coins and past issue circulating coins of the same denomination as that of the new issue coins are wrapped together, it is possible to accurately detect whether the number of coins to be wrapped by the coin wrapping machine is more than or less than a predetermined number.




Further, according to the above described embodiment, in the case where the number of wrapped coins is less than the predetermined number or exceeds the predetermined number, since the wrapping film


10


is cut by the cutter and the coins are reliably collected in the coin collecting box


27


, a wrapped coin roll formed by wrapping less than the predetermined number of wrapped coins or more than the predetermined number of wrapped coins can be reliably separated from wrapped coin rolls formed by wrapping a predetermined number of coins.





FIG. 6

is a block diagram of a coin number discrepancy detecting device


22


provided in a coin wrapping machine which is another preferred embodiment of the present invention.




As shown in

FIG. 6

, in this embodiment, the coin number discrepancy detecting device


22


includes, instead of the reference stacked coin height data producing means


122


for producing reference stacked coin height data in accordance with the number of new issue coins fed to the coin wrapping section


20


and the number of past issue circulating old coins fed to the coin wrapping section


20


, a reference stacked coin height data selecting means


140


for selecting, in accordance with the number of new issue coins fed to the coin wrapping section


20


and the number of past issue circulating old coins fed to the coin wrapping section


20


, corresponding reference stacked coin height data from among reference stacked coin height data stored in the reference position data memory


121


and outputting them to the comparing means


125


and has the same configuration as that in the embodiment shown in

FIG. 5

except that (N+1) kinds of reference stacked coin height data are produced in accordance with the number of new issue coins and past issue circulating coins and stored in the reference position data memory


121


, where N is the wrapping number set by the wrapping number setting means


106


.




More specifically, reference stacked coin height data of stacked coin


8


formed by stacking (N−i) new issue coins and i past issue circulating old coins are experimentally produced in advance for each case of i=0 to N and stored in the reference position data memory


121


and the reference stacked coin height data selecting means


140


is constituted to access the RAM


112


to read the number of new issue coins fed to the coin wrapping section


20


and the number of past issue circulating old coins fed to the coin wrapping section


20


, which were counted by the control unit


111


, select, in accordance with the thus read number of new issue coins and the number of past issue circulating old coins, corresponding reference stacked coin height data from among reference stacked coin height data stored in the reference position data memory


121


and output them to the comparing means


125


.




In the case where coins of the denomination specified by the denomination setting means


105


include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, when the control unit


111


has detected coins of a number equal to the number N of coins to be wrapped set by the wrapping number setting means


106


, it immediately outputs a reference stacked coin height data selection signal to the reference stacked coin height data selecting means


140


.




When the reference stacked coin height data selecting means


140


receives the reference stacked coin height data selection signal, it accesses the RAM


112


to read the counted number of new issue coins to be wrapped and the number of past issue circulating coins to be wrapped and selects, in accordance with the thus read number of new issue coins and the number of past issue circulating old coins, corresponding reference stacked coin height data from among reference stacked coin height data stored in the reference position data memory


121


to output them to the comparing means


125


.




When the trigger signal is input from the trigger signal outputting means


128


, the comparing means


125


accesses the detected position data memory


120


to read the absolute position data output from the rotary encoder


48


, accesses the tolerance value memory


126


to read the tolerance value, calculates the difference between the absolute position data read out from the detected position data memory


120


and the reference stacked coin height data input from the reference stacked coin height data selecting means


140


, namely, the reference position data, and judges whether or not the absolute value of the difference is equal to or less than the tolerance value input from the tolerance value memory


126


.




When the comparing means


125


judges that the absolute value of the difference between the absolute position data and the reference position data is equal to or less than the tolerance value, it outputs an agreement signal to the display means


135


, thereby causing it to display a message that the number of the stacked coins


8


to be wrapped coincides with the predetermined number.




On the other hand, when the comparing means


125


judges that the absolute value of the difference between the absolute position data and the reference position data exceeds the tolerance value, it outputs a disagreement signal to the display means


135


, thereby causing it to display a message that the number of the stacked coins


8


to be wrapped does not coincide with the predetermined number and simultaneously outputs an operation signal to the drive pulse generator


131


.




When the drive pulse generator


131


receives the operation signal from the comparing means


125


, it outputs a solenoid advance signal to the solenoid


98


and drives the solenoid


98


to cause it to advance the cutter


96


so as to abut against the side surface of the wrapping film


10


wound around the stacked coins


8


at the wrapping position, whereby the wrapping film


10


is cut along the circumference thereof by the cutter


96


.




The comparing means


125


further outputs a drive signal to the gate driving means


132


, thereby causing it to swing the gate member


28


to an open position indicated by a broken line in FIG.


1


.




As a result, the stack formed of less than the predetermined number of wrapped coins or more than the predetermined number of wrapped coins is broken up and the coins are guided by the gate member


28


to be collected in the coin collecting box


27


.




When a predetermined time period has passed after the solenoid advance signal was output to the solenoid


98


, the comparing means outputs an operation signal to the drive pulse generator


131


to cause it to output a solenoid retraction signal to the solenoid


98


.




As a result, the solenoid


98


is driven and the cutter


96


is retracted to be returned to the original position thereof.




According to the above described embodiment, in the case where the number of coins to be wrapped is N and coins to be wrapped include new issue coins and past issue circulating coins, the reference stacked coin height data of stacked coin


8


formed by stacking (N−i) new issue coins and i past issue circulating old coins are experimentally produced in advance for each case of i=0 to N and stored in the reference position data memory


121


. The numbers of the new issue coins and the past issue circulating old coins which have been fed to the coin wrapping section


20


via the coin stacking section


6


based on the magnetic properties of coins detected by the magnetic sensor


100


and the optical properties of coins such as diameters, surface patterns, side surface patterns of coins and the like are counted by the control unit


111


and stored in the RAM


112


. The reference stacked coin height data selecting means


140


accesses the RAM


112


to read the counted numbers of new issue coins and past issue circulating coins fed to the coin wrapping section


20


and reads, in accordance with the thus read number of new issue coins and the number of past issue circulating old coins, corresponding reference stacked coin height data from among reference stacked coin height data stored in the reference position data memory


121


to output them to the comparing means


125


and the comparing means


125


detects discrepancy in the number of coins fed to the coin wrapping section


20


. Therefore, even when new issue coins and past issue circulating coins of the same denomination as that of the new issue coins are wrapped together, it is possible to accurately detect whether the number of coins to be wrapped by the coin wrapping machine is more than or less than a predetermined number.





FIG. 7

is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is a further preferred embodiment of the present invention.




As shown in

FIG. 7

, in this embodiment, the coin number discrepancy detecting device


22


includes, instead of the reference stacked coin height data selecting means


140


in the embodiment shown in

FIG. 6

, a reference stacked coin height data correcting means


145


for correcting, in accordance with the number of new issue coins fed to the coin wrapping section


20


and the number of past issue circulating old coins fed to the coin wrapping section


20


, the reference stacked coin height data stored in the reference position data memory


121


and outputting the thus corrected reference stacked coin height data to the comparing means


125


, and has the same configuration as that in the embodiment shown in

FIG. 6

except that the reference position data memory


121


stores the height of stacked coins formed by stacking N past issue circulating old coins of the same denomination as that of new issue coins as reference stacked coin height data.




More specifically, in the case where new issue coins and past issue circulating coins are wrapped without separating them, although the thickness of the new issue coin is equal to that of the past issue circulating old coin, since the surface pattern thereof is different from that of the past issue circulating coin, the height of stacked coins when a predetermined number of new issue coins are stacked or when the predetermined number of new issue coins and old coins are stacked is inevitably different from the height of stacked coins when the same number of past issue circulating old coins are stacked. Therefore, since the difference between the height of stacked coins when a predetermined number of only new issue coins are stacked and that when the predetermined number of past issue circulating old coins are stacked is generally small, even when new issue coins and past issue circulating coins of the same denomination as that of the new issue coins are wrapped together, it is possible to accurately detect whether the number of coins to be wrapped by the coin wrapping machine is more than or less than a predetermined number by storing the height of stacked coins when a predetermined past issue circulating old coins are stacked as the reference stacked coin height data in the reference position data memory


121


, correcting, in accordance with the number of new issue coins and the number of past issue circulating coins included in a predetermined number of stacked coins, the reference stacked coin height data, outputting the thus corrected reference stacked coin height data to the comparing means


125


and causing the comparing means


125


to detect the discrepancy in the number of the stacked coins.




For example, the height of stacked coins when 50 new issue Japanese 500 yen coins are stacked is 92.9 mm and the height of stacked coins when 50 past issue circulating old Japanese 500 yen coins are stacked is 91.8 mm. Thus, the difference therebetween is only 1.1 mm and the thickness per coin is only from 1.836 mm to 1.858 mm. Therefore, if the height of stacked coins when 50 past issue circulating old 500 yen coins are stacked is stored as the reference stacked coin height data in the reference position data memory


121


and stacked coins are classified into three groups in accordance with the number of new issue 500 yen coins included in the stacked coins to be wrapped, it is possible to detect the discrepancy in the number of coins based on the reference stacked coin height data produced by stacking 50 past issue circulating old 500 yen coins or reference stacked coin height data obtained by correcting the reference stacked coin height data in accordance with the group of stacked coins to be wrapped.




Therefore, in this embodiment, the height of stacked coins


8


formed by stacking past issue circulating old coins of a number equal to the wrapping number N is stored as the reference stacked coin height data in the reference stacked coin height data


121


and in the case where N


1


(N


1


is a positive integer) or less, for example, 15 or less new issue coins are included among N stacked coins


8


, for example, 50 coins, the reference stacked coin height data correcting means


145


classifies the stacked coins


8


into a first group, reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory


121


and outputs them to the comparing means


125


without correcting them. On the other hand, in the case where more than N


1


and less than N


2


(N


2


is a positive integer greater than N


1


), for example, 16 to 34 new issue coins are included among N stacked coins


8


, the reference stacked coin height data correcting means


145


classifies the stacked coins


8


into a second group, reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory


121


, and corrects the reference stacked coin height data by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder


48


from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects the reference stacked coin height data by adding a correction value corresponding to a unit rotation angle of the rotary encoder


48


to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means


125


. Further, in the case where N


2


or more, for example, 35 or more new issue coins are included among N stacked coins


8


, the reference stacked coin height data correcting means


145


classifies the stacked coins


8


into a third group, reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory


121


, and corrects the reference stacked coin height data by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder


48


from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects the reference stacked coin height data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder


48


to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means


125


.




In the case where coins of the denomination specified by the denomination setting means


105


include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, when the control unit


111


has detected coins to be wrapped of a number equal to the wrapping number N set by the wrapping number setting means


106


, it immediately outputs a reference stacked coin height data correction signal to the reference stacked coin height data correcting means


145


.




When the reference stacked coin height data correcting means


145


receives the reference stacked coin height data correction signal, it accesses the RAM


112


to read the counted number of the new issue coins to be wrapped and the counted number of the past issue circulating coins to be wrapped and judges whether or not the number of the new issue coins included in the stacked coins


8


is equal to or less than N


1


.




As a result, when the number of the new issue coins included in the stacked coins


8


is equal to or less than N


1


, the reference stacked coin height data correcting means


145


classifies the stacked coins


8


into a first group. In this case, the number of the new issue coins is few and since it is possible to detect the discrepancy in the number of coins using the reference stacked coin height data calculated based on the old coins and stored in the reference position data memory


121


without correcting them, the reference stacked coin height data correcting means


145


reads the reference stacked coin height data calculated based on the old coins and stored in the reference position data memory


121


and outputs them to the comparing means


125


without correcting them.




On the other hand, when the reference stacked coin height data correcting means


145


judges that the number of the new issue coins included in the stacked coins


8


exceeds N


1


, it further judges whether or not the number of the new issue coins included in the stacked coins


8


is less than N


2


.




As a result, when the reference stacked coin height data correcting means


145


judges that the number of the new issue coins included in the stacked coins


8


exceeds N


1


and less than N


2


, it classifies the stacked coins


8


into a second group. In this case, since many new issue coins are included in the stacked coins


8


, it is impossible to accurately detect the discrepancy in the number of coins unless the reference stacked coin height data calculated based on the old coins are corrected.




Therefore, the reference stacked coin height data correcting means


145


reads the reference stacked coin height data calculated based on the old coins and stored in the reference position data memory


121


and corrects them by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder


48


from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects them by adding a correction value corresponding to a unit rotation angle of the rotary encoder


48


to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means


125


.




On the other hand, when the reference stacked coin height data correcting means


145


judges that the number of the new issue coins included in the stacked coins


8


is equal to or more than N


2


, it classifies the stacked coins


8


into a third group. In this case, since the number of the new issue coins included in the stacked coins


8


is much greater than that included in the stacked coins


8


classified into in the second group, it is impossible to accurately detect the discrepancy in the number of coins unless the reference stacked coin height data calculated based on the old coins are greatly corrected.




Therefore, the reference stacked coin height data correcting means


145


reads the reference stacked coin height data calculated based on the old coins and stored in the reference position data memory


121


and corrects them by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder


48


from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects the reference stacked coin height data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder


48


to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means


125


.




On the other hand, when the trigger signal is input from the trigger signal outputting means


128


, the comparing means


125


accesses the detected position data memory


120


to read the absolute position data output from the rotary encoder


48


, accesses the tolerance value memory


126


to read the tolerance value, calculates the difference between the absolute position data read out from the detected position data memory


120


and the reference stacked coin height data input from the reference stacked coin height data selecting means


140


, namely, the reference position data, and judges whether or not the absolute value of the difference is equal to or less than the tolerance value input from the tolerance value memory


126


, thereby detecting the discrepancy in the number of the stacked coins


8


.




According to this embodiment, in the case where the number of coins to be wrapped is N and coins to be wrapped include new issue coins and past issue circulating coins, the height of stacked coins formed by stacking N past issue circulating old coins are experimentally produced and stored in the reference position data memory


121


and the numbers of the new issue coins and the past issue circulating old coins which have been fed to the coin wrapping section


20


via the coin stacking section


6


based on the magnetic properties of coins detected by the magnetic sensor


100


and the optical properties of coins such as diameters, surface patterns, side surface patterns of coins and the like are counted by the control unit


111


and stored in the RAM


112


. The reference stacked coin height data correcting means


145


accesses the RAM


112


to read the counted number of the new issue coins and the counted number of past issue circulating coins fed to the coin wrapping section


20


and classifies the stacked coins


8


in accordance with the thus read number of new issue coins and the number of past issue circulating old coins into the first group including N


1


or less new issue coins, the second group including more than N


1


and less than N


2


new issue coins and the third group including N


2


or more new issue coins. For the stacked coins


8


belonging to the first group, the reference stacked coin height data correcting means


145


reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory


121


and outputs them to the comparing means


125


without correcting them, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins


8


belonging to the second group, the reference stacked coin height data correcting means


145


reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory


121


and corrects the reference stacked coin height data by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder


48


from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects the reference stacked coin height data by adding a correction value corresponding to a unit rotation angle of the rotary encoder


48


to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means


125


, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins


8


belonging to the third group, the reference stacked coin height data correcting means


145


reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory


121


and corrects the reference stacked coin height data by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder


48


from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects the reference stacked coin height data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder


48


to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means


125


, thereby causing it to detect the discrepancy in the number of coins.




Therefore, according to this embodiment, even when new issue coins and past issue circulating coins of the same denomination as that of the new issue coins are wrapped together, it is possible to accurately detect whether the number of coins to be wrapped by the coin wrapping machine is more than or less than a predetermined number without need for great memory capacity and in a short calculating time.





FIG. 8

is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is a further preferred embodiment of the present invention.




As shown in

FIG. 8

, in this embodiment, the coin number discrepancy detecting device


22


has the same configuration as that in the embodiment shown in

FIG. 7

except that instead of the reference stacked coin height data correcting means


145


in the embodiment shown in

FIG. 7

, it includes a detected position data correcting means


150


for correcting absolute position data stored in the detected position data memory


120


in accordance with the number of new issue coins and the number of past issue circulating old coins fed to the coin wrapping section


20


and outputting the thus corrected absolute position data to the comparing means


125


.




The detected position data correcting means


150


of the coin number discrepancy detecting device


22


according to this embodiment is constituted to access the RAM


112


to read the number of new issue coins and the number of past issue circulating old coins fed to the coin wrapping section


20


and classify the stacked coins


8


into a first group including N


1


or less new issue coins, a second group including more than N


1


and less than N


2


new issue coins and a third group including N


2


or more new issue coins. For the stacked coins


8


belonging to the first group, the detected position data correcting means


150


reads detected position data namely, detected absolute position data stored in the detected position data memory


120


and outputs them without correcting them, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins


8


belonging to the second group, the detected position data correcting means


150


reads detected position data namely, detected absolute position data stored in the detected position data memory


120


and corrects the detected position data by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder


48


from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to a unit rotation angle of the rotary encoder


48


to the thus read detected position data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means


125


, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins


8


belonging to the third group, the detected position data correcting means


150


reads detected position data namely, detected absolute position data stored in the detected position data memory


120


and corrects the detected position data by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder


48


from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder


48


to the thus read detected position data when the thickness of the new issue coin is smaller than hat of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means


125


, thereby causing it to detect the discrepancy in the number of coins.




In the case where coins of the denomination specified by the denomination setting means


105


include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, when the control unit


111


has detected coins to be wrapped of a number equal to the wrapping number N set by the wrapping number setting means


106


, it immediately outputs a detected position data correction signal to the detected position data correcting means


150


.




When the detected position data correcting means


150


receives the detected position data correction signal, it accesses the RAM


112


to read the counted number of the new issue coins to be wrapped and the counted number of the past issue circulating coins to be wrapped and judges whether or not the number of the new issue coins included in the stacked coins


8


is equal to or less than N


1


.




When the number of the new issue coins included in the stacked coins


8


is equal to or less than N


1


, the detected position data correcting means


150


classifies the stacked coins


8


into a first group. In this case, the number of the new issue coins is few and since it is possible to detect the discrepancy in the number of coins by comparing the detected position data, namely, the absolute position data stored in the detected position data memory


120


with the reference stacked coin height data calculated based on the old coins and stored in the reference stacked coin height data memory


121


without correcting the detected position data, the detected position data correcting means


150


reads the detected position data stored in the detected position data memory


120


and outputs them to the comparing means


125


without correcting them.




On the other hand, when the detected position data correcting means


150


judges that the number of the new issue coins included in the stacked coins


8


exceeds N


1


, it further judges whether or not the number of the new issue coins included in the stacked coins


8


is less than N


2


.




As a result, when the detected position data correcting means


150


judges that the number of the new issue coins included in the stacked coins


8


exceeds N


1


and is less than N


2


, it classifies the stacked coins


8


into a second group. In this case, since many new issue coins are included in the stacked coins


8


, even if the detected position data, namely, the absolute position data stored in the detected position data memory


120


are compared with the reference stacked coin height data calculated based on the old coins and stored in the reference stacked coin height data memory


121


without correcting the detected position data, it is impossible to accurately detect the discrepancy in the number of stacked coins


8


.




Therefore, the detected position data correcting means


150


reads the detected position data, namely, the absolute position data stored in the detected position data memory


120


and corrects the detected position data by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder


48


from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to a unit rotation angle of the rotary encoder


48


to the thus read detected position data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means


125


.




On the other hand, when the detected position data correcting means


150


judges that the number of the new issue coins included in the stacked coins


8


exceeds N


2


, it classifies the stacked coins


8


into a third group. In this case, since the number of the new issue coins included in the stacked coins


8


is much greater than that included in the stacked coins


8


classified into in the second group, it is impossible to accurately detect the discrepancy in the number of stacked coins


8


unless the detected position data are greatly corrected.




Therefore, the detected position data correcting means


150


reads the detected position data, namely, the absolute position data stored in the detected position data memory


120


and corrects the detected position data by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder


48


from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder


48


to the thus read detected position data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means


125


.




On the other hand, when the trigger signal is input from the trigger signal outputting means


128


, the comparing means


125


accesses the reference position data memory


121


to read the reference stacked coin height data calculated based on the old coins, accesses the tolerance value memory


126


to read the tolerance value, calculates the difference between the detected position data, namely, the absolute position data input from the detected position data memory


120


and the reference stacked coin height data read out from the reference position data memory


120


, and judges whether or not the absolute value of the difference is equal to or less than the tolerance value input from the tolerance value memory


126


, thereby detecting the discrepancy in the number of the stacked coins


8


.




According to this embodiment, in the case where the number of coins to be wrapped is N and coins to be wrapped include new issue coins and past issue circulating coins, the height of stacked coins formed by stacking N past issue circulating old coins is experimentally produced and stored in the reference position data memory


121


and the numbers of the new issue coins and the past issue circulating old coins which have been fed to the coin wrapping section


20


via the coin stacking section


6


based on the magnetic properties of coins detected by the magnetic sensor


100


and the optical properties of coins such as diameters, surface patterns, side surface patterns of coins and the like are counted by the control unit


111


and stored in the RAM


112


. The detected position data correcting means


150


accesses the RAM


112


to read the counted number of the new issue coins and the counted number of past issue circulating coins fed to the coin wrapping section


20


and classifies the stacked coins


8


in accordance with the thus read number of new issue coins and the number of past issue circulating old coins into the first group including N


1


or less new issue coins, the second group including more than N


1


and less than N


2


new issue coins and the third group including N


2


or more new issue coins. For the stacked coins


8


belonging to the first group, the detected position data correcting means


150


reads detected position data namely, detected absolute position data stored in the detected position data memory


120


and outputs them without correcting them, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins


8


belonging to the second group, the detected position data correcting means


150


reads detected position data namely, detected absolute position data stored in the detected position data memory


120


and corrects the detected position data by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder


48


from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to a unit rotation angle of the rotary encoder


48


to the thus read detected position data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means


125


, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins


8


belonging to the third group, the detected position data correcting means


150


reads detected position data namely, detected absolute position data stored in the detected position data memory


120


and corrects the detected position data by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder


48


from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder


48


to the thus read detected position data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means


125


, thereby causing it to detect the discrepancy in the number of coins.




Therefore, according to this embodiment, even when new issue coins and past issue circulating coins of the same denomination as that of the new issue coins are wrapped together, it is possible to accurately detect whether the number of coins to be wrapped by the coin wrapping machine is more than or less than a predetermined number without need for great memory capacity and in a short calculating time.




The present invention has thus been shown and described with reference to a specific embodiment. However, it should be noted that the present invention is in no way limited to the details of the described arrangements but changes and modifications may be made without departing from the scope of the appended claims.




For example, in the embodiment shown in

FIG. 6

, reference stacked coin height data of stacked coins


8


formed by stacking (N−i) new issue coins and i past issue circulating old coins are experimentally produced in advance for each case of i=0 to N and stored in the reference position data memory


121


and the reference stacked coin height data selecting means


140


is constituted to access the RAM


112


to read the number of new issue coins fed to the coin wrapping section


20


and the number of past issue circulating old coins fed to the coin wrapping section


20


, which are counted by the control unit


111


, select, in accordance with the thus read number of new issue coins and the number of past issue circulating old coins, corresponding reference stacked coin height data from among reference stacked coin height data stored in the reference position data memory


121


and output them to the comparing means


125


. However, similarly to the embodiment shown in

FIG. 7

, the reference stacked coin height data for each of groups of stacked coins


8


classified groups in accordance with the number of new issue coins and past issue circulating old coins included in the stacked coins


8


may be produced and stored in the reference position data memory


121


in advance and the reference stacked coin height data selecting means


140


may classify the stacked coins


8


into a plurality of groups in accordance with the number of new issue coins and past issue circulating old coins included in the stacked coins


8


, read corresponding reference position data from the reference position data memory


121


and output them to the comparing means


125


.




Further, in the embodiments shown in

FIGS. 7 and 8

, although the stacked coins


8


are classified into the first group including N


1


or less new issue coins, the second group including more than N


1


and less than N


2


new issue coins and the third group including N


2


or more new issue coins, the number of groups may be arbitrarily selected depending upon the difference between the height of stacked new issue coins and that of stacked past issue circulating coins and is not limited to three groups.




Moreover, in the embodiments shown in

FIGS. 7 and 8

, although the reference position data memory


121


is constituted to store the reference position data calculated based on past issue circulating old coins, the reference position data memory


121


may store reference position data calculated based on new issue coins instead of the reference position data calculated based on past issue circulating old coins. Further, the reference position data memory


121


may store an average value of the sum of the reference position data calculated based on past issue circulating old coins and the reference position data calculated based on new issue coins as the reference position data.




Further, in the above described embodiments, when the number of wrapped coins is more than or less than a predetermined number, the wrapping film


10


is cut by the cutter


96


and the coins are fed by the gate member


28


into the coin collecting box


27


. Instead, however, the coins may be fed into the coin collecting box


27


without cutting the wrapping film


10


to be collected therein.




Furthermore, in the above described embodiments, the height of the stacked coins


8


is calculated by detecting the travel distances of the upper crimp claws


14


and the lower crimp claws


16


when they are moved toward each other based on the detection signal of the rotary encoder


48


connected to the rack


44


supported by the upper crimp claw arm


36


provided with the upper crimp claw


14


and the pinion


46


supported by the lower crimp claw arm


38


provided with the lower crimp claw


16


. However, instead of such a mechanism, it is possible to provide a sensor for detecting the stacked coins when they are transferred from the coin stacking section


6


to the coin wrapping section


20


and detect the height of the stacked coins based on the time period during which the stacked coins are detected by the sensor and the moving speed of the stacked coins and the mechanism for calculating the height of stacked coins is not particularly limited.




Further, in the present invention, the respective means need not necessarily be physical means and arrangements whereby the functions of the respective means are accomplished by software fall within the scope of the present invention. In addition, the function of a single means may be accomplished by two or more physical means and the functions of two or more means may be accomplished by a single physical means.




According to the present invention, it is possible to provide a coin wrapping machine which can accurately detect whether the number of coins to be wrapped is more than or less than a predetermined number even in the case where new issue coins and past issue circulating coins of the same denomination are wrapped together.



Claims
  • 1. A coin wrapping machine comprising a denomination specifying means for specifying a denomination of coins to be wrapped, a discriminating and counting means for discriminating whether or not a coin is acceptable, a denomination of the coin when the coin is acceptable and whether or not the denomination of the coin coincides with that specified by the denomination specifying means and counting coins of the denomination specified by the denomination specifying means, a coin stacking means for stacking coins of the denomination to be wrapped, a reference stacked coin height data storing means for storing reference stacked coin height data for each denomination of coins stacked by the coin stacking means, and a coin number discrepancy detecting device including a comparing means for comparing a height of stacked coins and the reference stacked coin height data for each denomination stored in the reference stacked coin height data storing means, the discriminating and counting means being made responsive to inclusion in coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for discriminating whether each coin is a new issue coin or a past issue circulating coin, and the coin number and discrepancy detecting device being made responsive to inclusion in the coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for causing the comparing means thereof to select the reference stacked coin height to be compared with the height of coins stacked by the coin stacking means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on a count made by the discriminating and counting means.
  • 2. A coin wrapping machine in accordance with claim 1 which further comprises a reference stacked coin height data producing means for producing the reference stacked coin height data in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means.
  • 3. A coin wrapping machine in accordance with claim 1 wherein the reference stacked coin height data storing means is constituted to store reference stacked coin height data of stacked coins formed by stacking (N−i) new issue coins and i past issue circulating old coins for each case of i=0 to N and which further comprises a reference stacked coin height data selecting means for selecting, when coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, reference stacked coin height data from among the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means and outputting the thus selected reference stacked coin height data to the comparing means.
  • 4. A coin wrapping machine in accordance with claim 1 wherein coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means are classified into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins, the reference stacked coin height data storing means is constituted to store reference stacked coin height data for each of the plurality of groups, and the reference stacked coin height data selecting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, select the reference stacked coin height data corresponding to each classified group and stored in the reference stacked coin height data storing means and output them to the comparing means.
  • 5. A coin wrapping machine in accordance with claim 1 which further comprises a reference stacked coin height data correcting means for correcting, when coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, and outputting the thus corrected reference stacked coin height data to the comparing means.
  • 6. A coin wrapping machine in accordance with claim 5 wherein the reference stacked coin height data correcting means is constituted to classify coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means.
  • 7. A coin wrapping machine in accordance with claim 6 wherein the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.
  • 8. A coin wrapping machine in accordance with claim 6 wherein the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
  • 9. A coin wrapping machine in accordance with claim 6 wherein the reference stacked coin height data storing means is constituted so as to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
  • 10. A coin wrapping machine in accordance with claim 5 wherein the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.
  • 11. A coin wrapping machine in accordance with claim 5 wherein the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
  • 12. A coin wrapping machine in accordance with claim 5 wherein the reference stacked coin height data storing means is constituted so as to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
  • 13. A coin wrapping machine comprising a denomination specifying means for specifying a denomination of coins to be wrapped, a discriminating and counting means for discriminating whether or not a coin is acceptable, a denomination of the coin when the coin is acceptable and whether or not the denomination of the coin coincides with that specified by the denomination specifying means and counting coins of the denomination specified by the denomination specifying means, a coin stacking means for stacking coins of the denomination to be wrapped, a reference stacked coin height data storing means for storing reference stacked coin height data for each denomination of coins stacked by the coin stacking means, a detected stacked coin height data storing means for storing a height of coins stacked by the coin stacking means, a detected stacked coin height data correcting means for correcting the detected stacked coin height data stored in the detected stacked coin height data storing means, and a coin number discrepancy detecting device including a comparing means for comparing the height of coins stacked by the coin stacking means and stored in the detected stacked coin height data storing means and the reference stacked coin height data for each denomination stored in the reference stacked coin height data storing means, the discriminating and counting means being made responsive to inclusion coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for discriminating whether the coin is a new issue coin or a past issue circulating coin and the detected stacked coin height data correcting means being made responsive to inclusion in the coins of the denomination specified by the denomination specifying means for correcting the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on a count made by the discriminating and counting means, and outputting the thus corrected detected stacked coin height data to the comparing means.
  • 14. A coin wrapping machine in accordance with claim 13 wherein the detected stacked coin height data correcting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means.
  • 15. A coin wrapping machine in accordance with claim 14 wherein the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
  • 16. A coin wrapping machine in accordance with claim 14 wherein the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
  • 17. A coin wrapping machine in accordance with claim 14 wherein the detected stacked coin height data correcting means is constituted to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
  • 18. A coin wrapping machine in accordance with claim 13 wherein the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
  • 19. A coin wrapping machine in accordance with claim 13 wherein the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
  • 20. A coin wrapping machine in accordance with claim 13 wherein the detected stacked coin height data correcting means is constituted to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
Priority Claims (1)
Number Date Country Kind
2000-261186 Aug 2000 JP
US Referenced Citations (7)
Number Name Date Kind
3748821 Hull et al. Jul 1973 A
4123892 Asami Nov 1978 A
4370990 Watanabe Feb 1983 A
4896481 Sentoku et al. Jan 1990 A
4897984 Sentoku et al. Feb 1990 A
4979357 Miyamoto Dec 1990 A
5499483 Oikawa Mar 1996 A
Foreign Referenced Citations (2)
Number Date Country
7-64335 Jul 1995 JP
10-24909 Jan 1998 JP