Information
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Patent Grant
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6497085
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Patent Number
6,497,085
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Date Filed
Tuesday, August 21, 200123 years ago
-
Date Issued
Tuesday, December 24, 200221 years ago
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Inventors
-
Original Assignees
-
Examiners
- Smith; Scott A.
- Nathaniel; Chukwurah
Agents
- Cohen, Pontani, Lieberman & Pavane
-
CPC
-
US Classifications
Field of Search
US
- 053 212
- 053 498
- 053 500
- 053 501
- 194 206
- 194 207
- 209 539
- 209 551
- 209 567
- 209 568
- 209 569
- 209 576
- 209 577
- 209 587
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International Classifications
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Abstract
A coin wrapping machine includes a discriminator for discriminating whether or not a coin is acceptable, a denomination of the coin when the coin is acceptable and whether or not the denomination of the coin coincides with that specified and counting coins of the specified denomination, a coin stacking device for stacking coins of the denomination to be wrapped, a reference stacked coin height data memory for storing reference stacked coin height data for each denomination of coins stacked by the coin stacking device, and a coin number discrepancy detecting device including a comparator for comparing a height of stacked coins and the reference stacked coin height data for each denomination stored in the reference stacked coin height data memory, the discriminator being made responsive to inclusion in coins of the specified denomination of new issue coins and past issue circulating coins for discriminating whether each coin is a new issue coin or a past issue circulating coin, determined based on a count made by the discriminator.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a coin wrapping machine and, particularly, to such a machine which can accurately detect whether the number of coins to be wrapped is more than or less than a predetermined number even in the case where new issue coins and past issue circulating coins of the same denomination are wrapped together.
DESCRIPTION OF THE PRIOR ART
Coin wrapping machines are generally constituted so as to discriminate the genuineness and denominations of deposited coins, count the number of coins of the denomination to be wrapped, feed every predetermined number of coins to a coin stacking section, roll-like stack coins, further feed the roll-like stacked coins to a coin wrapping section, hold the stacked coins by three wrapping rollers, rotate the stacked coins held by the wrapping rollers while being supported by a support rod, wind a wrapping film around the stacked coins so that there remain crimping portions above and below the stacked coins, crimp the crimping portions of the wrapping film above and below the stacked coins by moving a pair of an upper crimp claw and a lower crimp claw disposed spaced apart vertically toward each other, and produce a wrapped coin roll.
Therefore, a predetermined number of stacked coins should always be fed from the coin stacking section to the coin wrapping section. However, the number of the stacked coin fed to the coin wrapping section may sometimes be less than the predetermined number, since some of the stacked coins may sometime drop out when the stacked coins are fed from the coin stacking section to the coin wrapping section, or the number of stacked coins fed to the coin wrapping section may sometimes be more than the predetermined number, since for some reason, some of the coins stacked in the coin stacking section remain in the coin stacking section without feeding to the coin wrapping section, so that the remaining coin or coins are fed to the coin wrapping section together with the coins stacked in the coin stacking section in the next coin wrapping operation cycle.
In such cases, the number of coins becomes more than or less than the predetermined number despite the fact that predetermined number of coins have to be wrapped. Japanese Patent Publication No. 7-64335 therefore discloses a coin wrapping machine constituted to calculate the height of the stacked coins based on the amounts of movement of the pair of upper and lower crimp claws when they are moved toward each other in order to crimp the upper and lower end portions of a wrapping film wound around the coins roll-like stacked and transferred to the coin wrapping section and to compare the calculated height with a reference height of stacked coins of the denomination concerned, thereby detecting whether the number of coins to be wrapped is more than or less than the predetermined number.
Further, Japanese Patent Application Laid Open No. 10-24909 discloses a coin wrapping machine provided with a sensor for detecting coins stacked in the coin stacking section and transferred to the coin wrapping section and constituted to calculate the height of the stacked coins based on the time during which the stacked coins are detected by the sensor and the moving speed of the stacked coins and compare the calculated height with a reference height of stacked coins of the denomination concerned, thereby detecting whether the number of coins to be wrapped is more than or less than the predetermined number.
These coin wrapping machines assume that the height of a predetermined number of stacked coins is constant for each denomination and, so long as this assumption is true, can detect whether the number of coins to be wrapped is more than or less than the predetermined number in a desired manner by calculating the height of the stacked coins and comparing it with a reference height of stacked coins of the denomination.
On the other hand, recently, coins of the same denomination as that of past issue circulating coins but having different magnetic properties, surface pattern or the like from that of the past issue circulating coins have been newly issued for the purpose of preventing counterfeiting and the like of coins. In such a case, the diameter and thickness of the new issue coin are normally determined to be equal to those of the past issue circulating coin but the new issue coin often has a different surface pattern from that of the past issue circulating coin. As a result, when a predetermined number of the new issue coins are stacked, the height thereof is often different from the height of the predetermined number of the stacked past issue circulating coins and, therefore, it is impossible for a coin wrapping machine provided with a conventional coin number discrepancy detecting device to accurately detect whether the number of the stacked coins is more than or less than the predetermined number.
For instance, 500 yen coins have been newly issued in Japan in order to prevent coin counterfeiting. When fifty past issue circulating 500 yen coins are stacked, the height thereof is 92.9 mm, whereas when fifty new issue 500 yen coins are stacked, the height thereof is 91.8 mm. Therefore, they are slightly different and it is impossible for a coin wrapping machine provided with a conventional coin number discrepancy detecting device to accurately detect whether the number of the stacked coins is more than or less than the predetermined number.
In addition, although past issue coins are gradually collected and taken out of circulation, new issue coins and past issue circulating coins are used as genuine coins until all past issue circulating coins have been collected. Therefore, since coins to be wrapped include both new issue coins and past issue circulating coins, it is impossible to determine the height of a predetermined number of stacked new issue coins as a reference height of stacked coins and detect whether the number of the stacked coins is more than or less than the predetermined number.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention is to provide a coin wrapping machine which can accurately detect whether the number of coins to be wrapped is more than or less than a predetermined number even in the case where new issue coins and past issue circulating coins of the same denomination are wrapped together.
The above and other objects of the present invention can be accomplished by a coin wrapping machine comprising a denomination specifying means for specifying a denomination of coins to be wrapped, a discriminating and counting means for discriminating whether or not a coin is acceptable, a denomination of the coin when the coin is acceptable and whether or not the denomination of the coin coincides with that specified by the denomination specifying means and counting coins of the denomination specified by the denomination specifying means, a coin stacking means for stacking coins of the denomination to be wrapped, a reference stacked coin height data storing means for storing reference stacked coin height data for each denomination of coins stacked by the coin stacking means, and a coin number discrepancy detecting means including a comparing means for comparing a height of stacked coins and the reference stacked coin height data for each denomination stored in the reference stacked coin height data storing means, the discriminating and counting means being made responsive to inclusion in coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for discriminating whether each coin is a new issue coin or a past issue circulating coin, and the coin number discrepancy detecting device being made responsive to inclusion in the coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for causing the comparing means thereof to select the reference stacked coin height to be compared with the height of coins stacked by the coin stacking means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on a count made by the discriminating and counting means.
According to the present invention, in the case where coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, since the reference stacked coin height to be compared with the height of coins stacked by the coin stacking means is selected by the comparing means of the coin number discrepancy detecting device in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on a count made by the discriminating and counting means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins.
In a preferred aspect of the present invention, the coin wrapping machine further includes a reference stacked coin height data producing means for producing the reference stacked coin height data in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means.
According to this preferred aspect of the present invention, since the coin wrapping machine further includes a reference stacked coin height data producing means for producing the reference stacked coin height data in accordance with the number of the new issue coins and the number of the past issue circulating coins, it is possible to accurately produce the reference stacked coin height data to be compared and accurately detect whether the number of coins is more than or less than a predetermined number by comparing them with the height of the coins stacked by the coin stacking means.
In another preferred aspect of the present invention, the reference stacked coin height data storing means is constituted to store reference stacked coin height data of stacked coins formed by stacking (N−i) new issue coins and i past issue circulating old coins for each case of i=0 to N and the coin wrapping machine further includes a reference stacked coin height data selecting means for selecting, when coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, reference stacked coin height data from among the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means and outputting the thus selected reference stacked coin height data to the comparing means.
According to this preferred aspect of the present invention, since the reference stacked coin height data storing means stores reference stacked coin height data of stacked coins formed by stacking (N−i) new issue coins and i past issue circulating old coins for each case of i=0 to N and the coin wrapping machine further includes a reference stacked coin height data selecting means for, when coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, selecting reference stacked coin height data from among the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, and outputting the thus selected reference stacked coin height data to the comparing means, it is possible to accurately select the corresponding reference stacked coin height data, compare them with the height of the coins stacked by the coin stacking means and accurately detect whether the number of coins is more than or less than a predetermined number.
In a further preferred aspect of the present invention, coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means are classified into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins, the reference stacked coin height data storing means is constituted to store reference stacked coin height data for each of the plurality of groups, and the reference stacked coin height data selecting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, select the reference stacked coin height data corresponding to each classified group and stored in the reference stacked coin height data storing means and output them to the comparing means.
According to this preferred aspect of the present invention, since coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means are classified into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins, the reference stacked coin height data storing means is constituted to store reference stacked coin height data for each of the plurality of groups, and the reference stacked coin height data selecting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, select the reference stacked coin height data corresponding to each classified group and stored in the reference stacked coin height data storing means and output them to the comparing means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins without need for great memory capacity and in a short calculating time.
In another preferred aspect of the present invention, the coin wrapping machine further includes a reference stacked coin height data correcting means for correcting, when coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, and outputting the thus corrected reference stacked coin height data to the comparing means.
According to this preferred aspect of the present invention, since the reference stacked coin height data stored in the reference stacked coin height data storing means are corrected by the reference stacked coin height data correcting means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, and the thus corrected reference stacked coin height data are output to the comparing means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins without need for great memory capacity.
In a further preferred aspect of the present invention, the reference stacked coin height data correcting means is constituted to classify coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means.
According to this preferred aspect of the present invention, since the reference stacked coin height data correcting means is constituted to classify coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins without need for great memory capacity and in a a short calculating time.
In a further preferred aspect of the present invention, the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.
In another preferred aspect of the present invention, the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
In another preferred aspect of the present invention, the reference stacked coin height data storing means is constituted to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.
The above and other objects of the present invention can be also accomplished by a coin wrapping machine comprising a denomination specifying means for specifying a denomination of coins to be wrapped, a discriminating and counting means for discriminating whether or not a coin is acceptable, a denomination of the coin when the coin is acceptable and whether or not the denomination of the coin coincides with that specified by the denomination specifying means and counting coins of the denomination specified by the denomination specifying means, a coin stacking means for stacking coins of the denomination to be wrapped, a reference stacked coin height data storing means for storing reference stacked coin height data for each denomination of coins stacked by the coin stacking means, a detected stacked coin height data storing means for storing a height of coins stacked by the coin stacking means, a detected stacked coin height data correcting means for correcting the detected stacked coin height data stored in the detected stacked coin height data storing means, and a coin number discrepancy detecting device including a comparing means for comparing the height of coins stacked by the coin stacking means and stored in the detected stacked coin height data storing means and the reference stacked coin height data for each denomination stored in the reference stacked coin height data storing means, the discriminating and counting means being made responsive to inclusion in coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for discriminating whether the coin is a new issue coin or a past issue circulating coin and the detected stacked coin height data correcting means being made responsive to inclusion in the coins of the denomination specified by the denomination specifying means for correcting the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on a count made by the discriminating and counting means, and outputting the thus corrected detected stacked coin height data to the comparing means.
According to the present invention, in the case where coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, since the detected stacked coin height data correcting means is constituted to correct the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, and output the thus corrected detected stacked coin height data to the comparing means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins.
In a preferred aspect of the present invention, the detected stacked coin height data correcting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means.
According to this preferred aspect of the present invention, since the detected stacked coin height data correcting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means, even when the height of a predetermined number of stacked new issue coins is different from the height of the same number of stacked past issue circulating coins, it is possible to reliably wrap the new issue coins and the past issue circulated old coins so as to include the predetermined number of coins without need for great memory capacity and in a short calculating time.
In a further preferred aspect of the present invention, the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.
In a further preferred aspect of the present invention, the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.
In a further preferred aspect of the present invention, the detected stacked coin height data correcting means is constituted to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.
The above and other objects and features of the present invention will become apparent from the following description made with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic perspective view showing the internal mechanism of a coin wrapping machine which is a preferred embodiment of the present invention.
FIG. 2
is a schematic perspective view showing the details of a coin wrapping section of a coin wrapping machine shown in FIG.
1
.
FIG. 3
is a schematic cross sectional view taken along line A—A in FIG.
2
.
FIG. 4
is a block diagram of a detection system, input system, coin discriminating and counting system, coin number discrepancy detecting system, driving system and display system of a coin wrapping machine which is a preferred embodiment of the present invention.
FIG. 5
is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is a preferred embodiment of the present invention.
FIG. 6
is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is another preferred embodiment of the present invention.
FIG. 7
is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is a further preferred embodiment of the present invention.
FIG. 8
is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is a further preferred embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
As shown in
FIG. 1
, a coin wrapping machine which is an embodiment of the present invention includes a rotatable disk
2
for receiving coins deposited into the coin wrapping machine on the upper surface thereof and feeding them out one by one into a coin passage
1
, a coin detecting section
3
provided in the coin passage
1
for detecting magnetic properties of coins and optical properties of coins such as diameters, surface patterns, side surface patterns and the like, a coin discriminating and counting device
4
for discriminating the genuineness, denominations and the like of coins based on the magnetic properties and the optical properties of coins detected by the coin detecting section
3
and counting coins, a coin stacking section
6
for stacking a predetermined number of coins to be wrapped, a coin wrapping section
20
provided with three wrapping roller
12
a,
12
b,
12
c
for winding a wrapping film
10
formed of paper, plastic or the like around stacked coins
8
roll-like stacked in the coin stacking section
6
and an upper crimp claw
14
and lower crimp claw
16
for crimping upper and lower end portions of the wrapping film
10
and adapted for producing a wrapped coin roll
18
containing a predetermined number of coins wrapped by the wrapping film
10
, a coin number discrepancy detecting device
22
for detecting whether or not a predetermined number of stacked coins
8
are wrapped based on amounts of relative movement of the upper crimp claw
14
and the lower crimp claw
16
during a crimping operation, and a gate member
28
for feeding a wrapped coin roll
18
to a wrapped coin roll collecting box
24
when a predetermined number of stacked coins
8
have been wrapped to produce the wrapped coin roll
18
and cutting the wrapping film
10
wound around the coins by a cutting device
26
when a predetermined number of stacked coins
8
have not been wrapped to feed coins into a coin collecting box
27
.
In the thus constituted coin wrapping machine, magnetic properties and optical properties such as diameters, surface patterns, side surface patterns of deposited coins and the like are detected by the coin detecting section
2
. Then, the genuineness and the denominations of the coins are discriminated and the number thereof is counted by the coin discriminating and counting device
4
. Further, only coins of the denomination to be wrapped are sorted from coins of other denominations by a coin sorting device (not shown) and every predetermined number of coins is fed to the coin stacking section
6
.
In the coin stacking section
6
, coins are roll-like stacked in a well-known manner and the roll-like stacked coins
8
are delivered from the coin stacking section
6
onto a coin support post
30
. The coins are then lowered together with the coin support post
30
and moved to a wrapping position in the coin wrapping section
20
.
Afterward, the stacked coins
8
are rotated by the three wrapping rollers
12
a,
12
b,
12
c,
while being held thereby and a wrapping film
10
having a width larger than the height of the stacked coins
8
is fed from a wrapping film feeding means (not shown) and wound around the stacked coins
8
.
The upper and lower portions of the wrapping film
10
are crimped by the upper crimp claw
14
and the lower crimp claw
16
and, as described later, the coin number discrepancy detecting device
22
detects whether a predetermined number of coins are wrapped during the crimping operation by the upper crimp claw
14
and the lower crimp claw
16
.
The gate member
28
is normally located at a position indicated by a solid line in
FIG. 1 and a
wrapped coin roll
18
produced by wrapping a predetermined number of coins is collected in the wrapped coin roll collecting box
24
.
On the other hand, when the coin number discrepancy detecting device
22
detects that the number of coins is more than or less than a predetermined number and that the predetermined number of coins
8
have not been wrapped, the wrapping film
10
wound around the coins
8
is cut by the cutting device
26
and the gate member
28
is swung to a position indicated by a broken line in
FIG. 1
in accordance with a signal from the coin number discrepancy detecting device
22
, thereby collecting the coins in the coin collecting box
27
separately from the wrapped coin rolls.
FIG. 2
is a schematic perspective view showing the details of a coin wrapping section of the coin wrapping machine shown in FIG.
1
.
As shown in
FIG. 2
, the wrapping film
10
fed from the wrapping film feeding means (not shown) has a width larger than the height of the stacked coins
8
and is wound around the stacked coins
8
by the wrapping rollers
12
a,
12
b,
12
c
so that crimp regions
32
,
34
remain above and below the stacked coins
8
.
The coin wrapping machine is provided with the upper crimp claw
14
and the lower crimp claw
16
for crimping the upper and lower crimp regions
32
,
34
of the wrapping film
10
to roll-like wrap the stacked coins
8
and produce a wrapped coin roll
18
. The upper crimp claw
14
is fixed to one end portion of an upper crimp claw arm
36
extending horizontally and the lower crimp claw
16
is fixed to one end portion of a lower crimp claw arm
38
extending horizontally.
In the vicinity of the other end portions thereof, the upper crimp claw
14
and the lower crimp claw
16
are supported by guide rods
40
,
42
respectively, whereby they can be moved vertically, in other words, they are supported in such a manner that they can be moved toward and apart from each other. The upper crimp claw
14
, the lower crimp claw
16
and the guide rod
42
are swingable in the horizontal direction about the guide rod
40
together with arms (not shown) mounted on the guide rod
40
at upper and lower end portions thereof and swingable about the guide rod
40
so that the upper crimp claw
14
and the lower crimp claw
16
can be moved horizontally to predetermined positions in accordance with diameters of coins to be wrapped.
The coin number discrepancy detecting device
22
is constituted to detect whether or not a predetermined number of coins are wrapped by detecting the relative travel distances that the upper crimp claw
14
and the lower crimp claw
16
moved.
A rack
44
extending vertically is fixed to the upper crimp claw arm
36
on which the upper crimp claw
14
is mounted and a pinion
46
engageable with the rack
44
is rotatably mounted on the lower crimp claw arm
38
to which the lower crimp claw
16
is fixed, thereby forming a rack and pinion mechanism. An absolute rotary encoder
48
is connected to the pinion
46
. The reference numeral
50
designates a guide roller for guiding the rack
44
, thereby ensuring engagement between the rack
44
and the pinion
46
.
The upper crimp claw arm
36
and the lower crimp claw arm
38
are connected by a spring
56
engaged with pulleys
52
,
54
and the upper crimp claw arm
36
is biased downwardly and the lower crimp claw arm
38
is biased upwardly by the spring
56
.
A roller
62
abuts against the lower surface of the upper crimp claw arm
36
in the vicinity of the guide rods
40
,
42
, the roller
62
being secured to an upper swing arm
60
at the tip end portion thereof that is swingable about a shaft
58
in the vertical plane, and a cam follower
68
is rotatably mounted on the upper swing arm
60
at substantially the central position thereof between the shaft
58
and the roller
62
. On the other hand, a roller
74
abuts against the upper surface of the lower crimp claw arm
38
in the vicinity of the guide rods
40
,
42
, the roller
74
being secured to a lower swing arm
72
at the tip end portion thereof that is swingable about a shaft
70
in the vertical plane, and a cam follower
76
is rotatably mounted on the lower swing arm
72
at substantially the central position thereof between the shaft
70
and the roller
74
.
The cam follower
68
of the upper swing arm
60
abuts against the cam lobe of a first cam
80
rotatable about a cam shaft
78
and the cam follower
76
of the lower swing arm
72
abuts against the cam lobe of a second cam
82
rotatable about the cam shaft
78
. The first cam
80
and the second cam
82
are connected to each other so as to be rotated together.
The profiles of the first cam
80
and the second cam
82
are respectively determined so that each has a cam lobe farthest from the cam shaft
78
and a cam lobe closest to the cam shaft
78
at positions spaced by 180 degrees, and that when the cam follower
68
of the upper swing arm
60
and the cam follower of the lower swing arm
72
respectively abut against the cam lobe farthest from the cam shaft
78
, the upper crimp claw
14
is positioned at the uppermost position thereof and the lower crimp claw
16
is positioned at the lowermost position thereof, in other words, they are positioned at the retracted positions thereof, while when the cam follower
68
of the upper swing arm
60
and the cam follower
76
of the lower swing arm
72
respectively abut against the cam lobe closest to the cam shaft
78
, the upper crimp claw
14
is positioned at the lowermost position thereof and the lower crimp claw
16
is positioned at the uppermost position thereof.
The lowermost position of the upper crimp claw
14
and the uppermost position of the lower crimp claw
16
are set in such a manner that the former can be lower than and the latter can be higher than the positions where the upper crimp claw
14
and the lower crimp claw
16
hold the stacked coins
8
therebetween when a predetermined number of thinnest coins are to be wrapped.
More specifically, when the upper crimp claw
14
and the lower crimp claw
16
hold the stacked coins
8
therebetween, in other words, when the upper crimp claw
14
and the lower crimp claw
16
have reached their crimp positions, in normal situations, the upper crimp claw
14
cannot be lowered any further and the lower crimp claw
16
cannot be raised any further. However, in the case where one of the upper crimp claw
14
and the lower crimp claw
16
has not moved to the predetermined position thereof for some reason, the other crimp claw is further moved until the upper crimp claw
14
and the lower crimp claw
16
can hold the stacked coins
8
therebetween, whereby it is possible to detect any discrepancy in the number of stacked coins without fail.
Accordingly, in normal situations, the upper crimp claw
14
abuts against the upper surface of the uppermost coin of the stacked coins
8
to be wrapped and the lower crimp claw
16
abuts against the lower surface of the lowermost coin of the stacked coins
8
to be wrapped, even before the cam follower
68
of the upper swing arm
60
and the cam follower
76
of the lower swing arm
72
respectively come into contact with the cam lobe closest to the cam shaft
78
. As a result, the upper crimp claw
14
and the lower crimp claw
16
, and the upper crimp claw arm
36
and the lower crimp claw arm
38
do not move any more. Then, when the first cam
80
and the second cam
82
are further rotated, the roller
62
departs from the lower surface of the upper crimp claw arm
36
, while the cam follower
68
of the upper swing arm
60
abuts against the cam lobe of the first cam
80
. On the other hand, the cam follower
76
of the lower swing arm
72
departs from the cam lobe of the second cam
82
, while the roller
74
abuts against the upper surface of the lower crimp claw arm
38
. Thus, the engagement between the first cam
80
and the upper crimp claw arm
36
via the upper swing arm
60
and the engagement between the second cam
82
and the lower crimp claw arm
38
via the lower swing arm
72
are released.
As shown schematically in
FIG. 2
, a disk
86
formed with a light transmission hole
84
and rotatable together with the first cam
80
and the second cam
82
is provided coaxially with the cam shaft
78
and photo sensors
88
,
90
, each including a light emitting element and a light receiving element, are disposed to confront the disk
86
.
The photo sensor
88
is disposed so that light emitted from the light emitting element thereof can be received via the light transmission hole
84
by the light receiving element thereof when the cam follower
68
of the upper swing arm
60
and the cam follower
76
of the lower swing arm
72
respectively abut against the cam lobes of the first cam
80
and the second cam
82
farthest from the cam shaft
78
, and the photo sensor
90
is disposed so that light emitted from the light emitting element thereof can be received via the light transmission hole
84
by the light receiving element thereof when the cam follower
68
of the upper swing arm
60
abuts against the cam lobe of the first cam
80
closest to the cam shaft
78
. The photo sensors
88
,
90
are disposed so as to be spaced from each other by 180 degrees with respect to the rotating direction of the disk
86
.
Therefore, the photo sensor
88
can detect that the upper crimp claw
14
and the lower crimp claw
16
are positioned at their retracted positions. Moreover, when the cam follower
68
of the upper swing arm
60
is on the cam lobe of the first cam
80
closest to the cam shaft
78
, since the upper crimp claw
14
is then positioned so as to abut against the upper surface of the uppermost coin of the stacked coins
8
to be wrapped and the lower crimp claw
16
is positioned so as to abut against the lower surface of the lowermost coin of the stacked coins
8
to be wrapped, in other words, they are positioned at their crimp positions, it is possible for the photo sensor
90
to detect that the upper crimp claw
14
and the lower crimp claw
16
are positioned at their crimp positions.
As described above, when the first cam
80
and the second cam
82
are rotated by one revolution for wrapping a roll of the stacked coins
8
, the upper crimp claw
14
and the lower crimp claw
16
are respectively moved from their retracted positions to their crimp positions and returned to their retracted positions and the upper crimp claw arm
36
and the lower crimp claw arm
38
are moved in the vertical direction in accordance with the movement of the upper crimp claw
14
and the lower crimp claw
16
.
As a result, the pinion
46
rotatably mounted on the lower crimp claw arm
38
is rotated by the rack
44
fixed to the upper crimp claw arm
36
by a distance corresponding to the sum of the travel distances of the upper crimp claw
14
and the lower crimp claw
16
in the vertical direction.
Since the absolute rotary encoder
48
connected with the pinion
46
can output coded absolute position data of a predetermined number of bits in accordance with the position of rotation, it is possible to detect the travel distances of the upper crimp claw
14
and the lower crimp claw
16
in the vertical direction based upon the absolute position data output from the rotary encoder
48
. For instance, in the case where a pinion
46
of a diameter of 24 mm and a rotary encoder
48
of 8 bits are employed, it is possible to obtain the absolute position data with a resolution of 0.29 mm.
FIG. 3
is a schematic cross sectional view taken along line A—A in FIG.
2
.
As shown in
FIG. 3
, the cutting device
26
is mounted on the lower crimp claw arm
38
at the end portion thereof in the vicinity of a wrapping position by a solenoid attachment plate
92
. The cutting device
26
is comprised of a solenoid
98
, a cutter
96
for cutting the wrapping film
10
wound around the stacked coins
8
, which is attached to the rod portion
94
of the solenoid
98
and is movable in the horizontal direction by the solenoid
98
.
When the coin number discrepancy device
22
detects that the number of coins wrapped is less than or more than the predetermined number and the predetermined number of coins have not been wrapped, the coin number discrepancy device
22
outputs a coin number discrepancy signal to a control unit (not shown in
FIG. 3
) and the control unit outputs a solenoid advance signal in accordance with the input coin number discrepancy signal, thereby driving and advancing the solenoid
98
. As a result, the cutter
96
attached to the rod portion
94
is advanced in the horizontal direction toward the wrapped stacked coins
8
by the solenoid
98
and is pressed against the side of the wrapped coins which are being rotated by the wrapping rollers
12
a,
12
b,
12
c,
thereby cutting the wrapping film
10
wound around the stacked coins
8
. After a certain time period has passed, the control unit outputs a solenoid retraction signal, thereby causing the solenoid
98
to retract the cutter
96
in the reverse direction and hold it at the retracted position thereof.
FIG. 4
is a block diagram of a detection system, input system, coin discriminating and counting system, coin number discrepancy detecting system, driving system and display system of a coin wrapping machine which is a preferred embodiment of the present invention.
As shown in
FIG. 4
, the detection system of the coin wrapping machine according to this embodiment includes the coin detecting section
3
and the coin detection section
3
includes a magnetic sensor
100
provided in the coin passage
1
for detecting magnetic properties of coins and an optical sensor
101
provided in the coin passage
1
downstream of the magnetic sensor
100
for detecting diameters, surface patterns and side patterns of coins.
As shown in
FIG. 4
, the detection system of the coin wrapping machine according to this embodiment further includes the photo sensor
90
for detecting the upper crimp claw
14
and the lower crimp claw
16
positioned at their crimp positions.
As shown in
FIG. 4
, the input system of the coin wrapping machine according to this embodiment includes a denomination setting means
105
for setting a denomination of coins to be wrapped and a wrapping number setting means
106
for setting the number N of coins to be wrapped in a wrapped coin roll
18
.
As shown in
FIG. 4
, the coin discriminating and counting system of the coin wrapping machine according to this embodiment is constituted as the coin discriminating and counting device
4
and the coin discriminating and counting device
4
includes a reference data memory
110
for storing a control program for controlling the entire operation of the coin wrapping machine, and reference magnetic data, reference diameter data, reference surface pattern data and reference side pattern data of coins for each denomination, and a control unit
111
for discriminating based on a magnetic data detection signal whether or not a coin is acceptable, the denomination of the coin when it discriminates the coin to be acceptable, and discriminating, when the discriminated denomination of the coin coincides with the denomination of coins to be wrapped and set by the denomination setting means
105
, whether the coin is a new issue coin or a past issue circulating coin of the same denomination as that of newly issued coins and counting the number of coins to be wrapped, and writing the result of the discrimination and the counted number of coins to be wrapped in a RAM
112
.
In this embodiment, the reference data memory
110
stores reference magnetic data, reference diameter data, reference surface pattern data and reference side pattern data of new issue coins and reference magnetic data, reference diameter data, reference surface pattern data and reference side pattern data of past issue circulating coins of the same denomination as that of the new issue coins. In the case where there are coins of a denomination including new issue coins and past issue circulating coins of the same denomination as that of the new issue coins among coins to be handled, the reference data memory
110
further stores thickness data of new issue coins and thickness data of past issue circulating coins of the same denomination as that of the new issue coins.
In the case where coins of the denomination specified by the denomination setting means
105
include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, the control unit
111
is made responsive to the inclusion for writing the counted number of new issue coins, the counted number of past issue circulating coins and the sum of the counted numbers of the new issue coins and the past issue circulating coins in the RAM
112
.
As shown in
FIG. 4
, the coin number discrepancy detecting system of the coin wrapping machine according to this embodiment is constituted as the coin number discrepancy detecting device
22
.
FIG. 5
is a block diagram of the coin number discrepancy detecting device
22
provided in the coin wrapping machine which is a preferred embodiment of the present invention.
As shown in
FIG. 5
, the coin number discrepancy detecting device
22
according to this embodiment includes a detected position data memory
120
for storing absolute position data output from the rotary encoder
48
, a reference position data memory
121
for storing reference stacked coin height data for each denomination, which are produced by experimentally calculating the height of stacked coins consisting of a predetermined number of coins for each denomination in advance and converting it to reference absolute position data comparable with the absolute position data of the rotary encoder
48
stored in the detected position data memory
120
, and reference stacked coin height data producing means
122
for reading out the count value of new issue coins to be wrapped and the counted number of past issue circulating coins stored in the RAM
112
in the case where coins of the denomination specified by the denomination setting means
105
include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, producing reference stacked coin height data based on the thus read count value of new issue coins to be wrapped and counted number of past issue circulating coins, and converting them to a data form that can be compared with the absolute position data of the rotary encoder
48
.
As shown in
FIG. 5
, the coin number discrepancy detecting device
22
according to this embodiment further includes comparing means
125
for calculating the difference between absolute position data output from the detected position data memory
120
and reference position data output from the reference position data memory
121
, outputting an agreement signal when the difference is equal to or less than a tolerance value and outputting a disagreement signal when the difference exceeds the tolerance value, a tolerance value memory
126
for storing tolerance values based on which discrepancy in the number of coins is judged, a tolerance value selecting means
127
for outputting a selection signal to the tolerance value memory
126
based on an instruction signal from the operator, thereby selecting a tolerance value to be output to the comparing means
125
from among tolerance values stored in the tolerance memory
126
and causing the tolerance value memory
126
to output the thus selected tolerance value to the comparing means
125
, and a trigger signal outputting means
128
for outputting, when the photo sensor
90
detects that the upper crimp claw
14
and the lower crimp claw
16
have reached their crimp positions, trigger signals to the detected position data memory
120
, the reference position data memory
121
and the tolerance value memory
126
, causing the detected position data memory
120
to store absolute position data output from the rotary encoder
48
and to output the absolute position data to the comparing means
125
, causing the comparing means
125
to read out reference position data from the reference position data memory
121
and causing the tolerance value memory
126
to output a tolerance value to the comparing means
125
, thereby causing the comparing means
125
to start the detection of discrepancy in the number of coins.
As shown in
FIG. 4
, the drive system of the coin wrapping machine according to this embodiment includes a cam motor
130
for rotating the first cam
80
and the second cam
82
, thereby moving the upper crimp claw
14
and the lower crimp claw
16
between the retracted positions and the crimp positions thereof, a drive pulse generator
131
for outputting a solenoid advance signal or a solenoid retraction signal in accordance with disagreement signals output from the comparing means
125
, thereby advancing or retracting the cutter
96
mounted on the tip end portion of the rod portion
94
, a gate driving means
132
for swinging the gate member
28
between a reference position indicated by a solid line and an open position indicated by a broken line in FIG.
1
and outputting a drive signal for swinging the gate member
28
so that when a predetermined number of coins have been wrapped to produce a wrapped coin roll
18
, the wrapped coin roll
18
is fed into the wrapped coin roll collecting box
24
, whereas when discrepancy in the number of wrapped coins occurs, the coins are fed into the coin collecting box
27
, and a stopper solenoid
134
for driving a stopper member
133
provided in the coin passage
1
downstream of the optical sensor
101
, thereby projecting it into the coin passage
1
.
As shown in
FIG. 4
, the display system of the coin wrapping machine according to this embodiment includes a display means
135
for displaying whether or not the number of stacked coins
8
to be wrapped coincides with a predetermined number in accordance with the agreement signal or disagreement signal output from the comparing means
125
.
In this embodiment, the control unit
111
is constituted to output a drive signal to the stopper solenoid
134
when the counted number of coins of the denomination to be wrapped and written in the RAM
112
has become equal to the number N specified by the wrapping number setting means
106
, thereby projecting the stopper member
133
provided downstream of the optical sensor
101
into the coin passage
1
to prevent coins following the Nth coin of the denomination to be wrapped from being transported, and output a drive signal to the cam motor
130
.
Further, in this embodiment, in the case where coins of the denomination specified by the denomination setting means
105
include new issue coins and past issue circulating old coins of the same. denomination as that of the new issue coins, the control unit
111
is responsive to the inclusion for outputting a reference stacked coin height data producing signal to the reference stacked coin height data producing means
122
when the counted number of coins to be wrapped and written in the RAM
112
has become equal to the number N specified by the wrapping number setting means
106
, and the reference stacked coin height data producing means
122
is constituted to access the RAM
112
to read the counted number of new issue coins to be wrapped and the counted number of past issue circulating old coins to be wrapped when it receives the reference stacked coin height data producing signal, produce reference stacked coin height data based on the read counted number of the new issue coins and counted number of the past issue circulating coins, convert the reference stacked coin height data to a data form that can be compared with the absolute position data of the rotary encoder
48
and output the converted data to the reference position data memory
121
to store the converted data therein.
The coin wrapping machine provided with the thus constituted coin number discrepancy detecting device
22
according to this embodiment wraps coins of a denomination set by the denomination setting means
105
and detects discrepancy in the number of wrapped coins.
The denomination setting means
105
is first operated by the operator to set the denomination of coins to be wrapped and the wrapping number setting means
106
is operated to set the wrapping number of coins, for example,
50
.
The denomination set by the denomination setting means
105
is output to the control unit
111
and the comparing means
125
of the coin number discrepancy detecting device
22
.
Coins are then deposited into the coin wrapping machine and when a start button (not shown) is operated, the rotatable disk
2
is rotated and coins fed onto the rotatable disk
2
are fed into the coin passage
1
one by one as well known in the art.
When the magnetic sensor
100
detects magnetic properties of a coin, a magnetic data detection signal is output to the control unit
111
.
When the magnetic data detection signal is input from the magnetic sensor
100
, the control unit
111
reads reference magnetic data of coins for each denomination from the reference data memory
110
and compares them with the magnetic data input from the magnetic sensor
100
, thereby discriminating whether or not the coin is acceptable.
When the control unit
111
discriminates that the coin is unacceptable, it writes the discrimination result in the RAM
112
.
To the contrary, when the control unit
111
discriminates that the coin is acceptable, it further discriminates the denomination of the coin and whether or not the denomination of the coin coincides with the denomination of coins set by the denomination setting means
105
.
When the control unit
111
discriminates that the denomination of the coin does not coincide with the denomination of coins set by the denomination setting means
105
, it writes the discriminated denomination of the coin in the RAM
112
.
On the other hand, in the case where the control unit
111
discriminates that the denomination of the coin coincides with the denomination of coins set by the denomination setting means
105
and coins of the denomination specified by the denomination setting means
105
include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, the control unit
111
further discriminates whether the coin is a new issue coin or a past issue circulating coin and writes the result of discrimination in the RAM
112
.
The coin is further fed in the coin passage
1
and when an optical data detection signal is input from the optical sensor
101
, the control unit
111
reads reference optical data of coins for each denomination such as reference diameter data, reference surface pattern data, side surface pattern data and the like from the reference data memory
110
and compares them with optical data of the coin input from the optical sensor
101
, thereby discriminating whether or not the coin is acceptable.
When the control unit
111
discriminates that the coin is unacceptable, it writes the discrimination result in the RAM
112
.
To the contrary, when the control unit
111
discriminates that the coin is acceptable, it further discriminates the denomination of the coin based on the optical data and reads the result of discrimination made based on the magnetic data to compare it with the result of discrimination made based on the optical data.
When the denomination of the coin discriminated based on the optical data of the coin and the denomination of the coin discriminated based on the magnetic data and written in the RAM
112
do not coincide with each other, the control unit
111
discriminates that the coin is unacceptable and writes the discrimination result in the RAM
112
.
To the contrary, when the denomination of the coin discriminated based on the optical data of the coin and the denomination of the coin discriminated based on the magnetic data and written in the RAM
112
coincide with each other, the control unit
111
further discriminates whether or not the denomination of the coin coincides with the denomination of coins set by the denomination setting means
105
.
When the control unit
111
discriminates that the denomination of the coin does not coincide with the denomination of coins set by the denomination setting means
105
, it writes the discriminated denomination of the coin in the RAM
112
.
On the other hand, in the case where the control unit
111
discriminates that the denomination of the coin coincides with the denomination of coins set by the denomination setting means
105
and coins of the denomination specified by the denomination setting means
105
include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, the control unit
111
further discriminates based on the optical data of the coin whether the coin is a new issue coin or a past issue circulating coin and compares the discrimination result with the result of discrimination made based on the magnetic data of the coin and written in the RAM
112
.
When the result of discrimination made based on the optical data of the coin and the result of discrimination made based on the magnetic data of the coin and written in the RAM
112
do not coincide with each other, the control unit
111
discriminates that the coin is unacceptable and writes the discrimination result in the RAM
112
.
To the contrary, when the result of discrimination made based on the optical data of the coin and the result of discrimination made based on the magnetic data of the coin and written in the RAM
112
coincide with each other, the control unit
111
writes the discrimination result in the RAM
112
and increases the number of coins to be wrapped and stored in the RAM
112
by one.
In this manner, it is discriminated whether or not the coin is acceptable and when the coin is acceptable, the denomination of the coin is discriminated and it is discriminated whether or not the denomination of the coin coincides with the denomination of coins set by the denomination setting means
105
. In the case where coins of the denomination specified by the denomination setting means
105
include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, it is further discriminated whether the coin is a new issue coin or a past issue circulating coin. Then, the coin sorting device (not shown) is driven in accordance with the discrimination result, and unacceptable coins and acceptable coins of denominations different from that of coins set by the denomination setting means
105
are separated out by the coin sorting device and collected.
As a result, only coins of the denomination set by the denomination setting means
105
are fed to the coin stacking section and stacked therein.
The discrimination of coins is repeated in this manner and when coins of a number equal to the number N of coins to be wrapped and set by the wrapping number setting means
106
have been detected, the control unit
111
outputs a drive signal to the stopper solenoid
134
and cause it to project the stopper member
133
into the coin passage
1
, thereby preventing coins following the Nth coin of the denomination to be wrapped from being transported.
As a result, coins of a number equal to the number N of coins to be wrapped and set by the wrapping number setting means
106
are fed to the coin stacking section
6
and stacked therein.
In the case where coins of the denomination specified by the denomination setting means
105
include new issue coins and past issue circulating old coins of the same denomination as that of the new issue coins, when coins of a number equal to the number N of coins to be wrapped and set by the wrapping number setting means
106
have been detected, the control unit
111
simultaneously outputs a reference stacked coin height data producing signal to the reference stacked coin height data producing means
122
.
When the reference stacked coin height data producing means
122
receives the reference stacked coin height data producing signal, it accesses the RAM
112
to read out the counted number of new issue coins to be wrapped and the counted number of past issue circulating coins to be wrapped and produces reference stacked coin height data based on the read counted number of the new issue coins and counted number of the past issue circulating coins.
More specifically, when the reference stacked coin height data producing means
122
accesses the RAM
112
to read out the counted number of new issue coins to be wrapped and the counted number of past issue circulating coins to be wrapped, it further accesses the reference data memory
110
to read out thickness data of the new issue coin to be wrapped and thickness data of the past issue circulating coin of the same denomination as that of the new issue coin and multiplies the respective thickness data by the corresponding number read out from the ram
112
, thereby producing reference stacked coin height data. The reference stacked coin height data producing means
122
then converts the thus produced reference stacked coin height data to the data form that can be compared with the absolute position data of the rotary encoder
48
and outputs the converted data to the reference position data memory
121
to store the data therein.
On the other hand, coins
8
stacked in the coin stacking section
6
are delivered onto the coin support post
30
and lowered together with the coin support post
30
to be transferred to the wrapping position in the coin wrapping section
20
.
The stacked coins
8
are then held between the three wrapping rollers
12
a,
12
b,
12
c
and rotated thereby and a wrapping film having a width lager than the height of the stacked coins
8
is fed by the wrapping film feeding means (not shown) to be wound around the stacked coins
8
.
The cam motor
130
is then driven to rotate the first cam
80
and the second cam
82
and the upper crimp claw
14
and the lower crimp claw
16
are moved from the retracted positions thereof to the crimp positions thereof to crimp the upper and lower end portions of the wrapping film
10
wound around the stacked coins
8
by the upper crimp claw
14
and the lower crimp claw
16
.
When the photo sensor
90
detects that the upper crimp claw
14
and the lower crimp claw
16
have been moved from retracted positions thereof to the crimp positions thereof, a detection signal is output from the photo sensor
90
to the trigger signal outputting means
128
and the trigger signal outputting means
128
outputs trigger signals to the detected position data memory
120
and the comparing means
125
based on the detection signal input from the photo sensor
90
.
When the detected position data memory
120
receives the trigger signal from the trigger signal outputting means
128
, it stores absolute position data output from the rotary encoder
48
.
On the other hand, when the comparing means
125
receives the trigger signal from the trigger signal outputting means
128
, it accesses the detected position data memory
120
to read the absolute position data output from the rotary encoder
48
and accesses the reference position data memory
121
in accordance with a denomination setting signal input from the denomination setting means
105
to read the reference stacked coin height data of the denomination set by the denomination setting means
105
.
Further, the comparing means
125
accesses the tolerance value memory
126
to read out a tolerance value. In this embodiment, it is possible for the operator to cause the comparing means
125
to read a desired tolerance value from among tolerance values stored in the tolerance memory
126
by operating the tolerance value selecting means
127
.
The comparing means
125
then calculates the difference between the absolute position data read out from the detected position data memory
120
and the reference position data read out from the reference position data memory
121
and judges whether or not the absolute value thereof is equal to or less than the tolerance value input from the tolerance value memory
126
.
When the comparing means
125
judges that the absolute value of the difference between the absolute position data and the reference position data is equal to or less than the tolerance value, it outputs an agreement signal to the display means
135
, thereby causing it to display a message that the number of the stacked coins
8
to be wrapped coincides with the predetermined number.
On the other hand, when the comparing means
125
judges that the absolute value of the difference between the absolute position data and the reference position data exceeds the tolerance value, it outputs a disagreement signal to the display means
135
, thereby causing it to display a message that the number of the stacked coins
8
to be wrapped does not coincide with the predetermined number and outputs an operation signal to the drive pulse generator
131
.
When the drive pulse generator
131
receives the operation signal from the comparing means
125
, it outputs a solenoid advance signal to the solenoid
98
and drives the solenoid
98
, thereby causing it to advance the cutter
96
so as to abut against the side surface of the wrapping film
10
wound around the stacked coins
8
at the wrapping position.
In this embodiment, since the stacked coins
8
around which the wrapping film
10
is wound are held between the wrapping rollers
12
a,
12
b,
12
c
and rotated thereby, the wrapping film
10
is cut along the circumference of the stacked coins
8
by the cutter
96
.
The comparing means
125
further outputs a drive signal to the gate driving means
132
, thereby causing it to swing the gate member
28
to an open position indicated by a broken line in FIG.
1
.
As a result, the stack of less than the predetermined number of wrapped coins or more than the predetermined number of wrapped coins is broken up and the coins are guided by the gate member
28
to be collected in the coin collecting box
27
.
When a predetermined time period has passed after the solenoid advance signal was output to the solenoid
98
, the comparing means outputs an operation signal to the drive pulse generator
131
to cause it to output a solenoid retraction signal to the solenoid
98
.
As a result, the solenoid
98
is driven and the cutter
96
is retracted to be returned to the original position thereof.
According to the above described embodiment, in the case where coins to be wrapped include new issue coins and past issue circulating coins, the numbers of the new issue coins and the past issue circulating old coins which have been fed to the coin wrapping section
20
via the coin stacking section
6
based on the magnetic properties of coins detected by the magnetic sensor
100
and the optical properties of coins such as diameters, surface patterns, side surface patterns of coins and the like are counted by the control unit
111
and stored in the RAM
112
. The reference stacked coin height data producing means
122
accesses the RAM
112
to read out the number of the new issue coins fed to the coin wrapping section
20
and the number of past issue circulating coins fed to the coin wrapping section
20
and produces reference stacked coin height data in accordance with the read number of the new issue coins and number of the past issue circulating coins. The comparing means
125
compares the reference stacked coin height data produced by the reference stacked coin height data producing means
122
and the absolute position data output from the rotary encoder
48
and stored in the detected position data memory
120
and detects the discrepancy in the number of coins. Therefore, even when new issue coins and past issue circulating coins of the same denomination as that of the new issue coins are wrapped together, it is possible to accurately detect whether the number of coins to be wrapped by the coin wrapping machine is more than or less than a predetermined number.
Further, according to the above described embodiment, in the case where the number of wrapped coins is less than the predetermined number or exceeds the predetermined number, since the wrapping film
10
is cut by the cutter and the coins are reliably collected in the coin collecting box
27
, a wrapped coin roll formed by wrapping less than the predetermined number of wrapped coins or more than the predetermined number of wrapped coins can be reliably separated from wrapped coin rolls formed by wrapping a predetermined number of coins.
FIG. 6
is a block diagram of a coin number discrepancy detecting device
22
provided in a coin wrapping machine which is another preferred embodiment of the present invention.
As shown in
FIG. 6
, in this embodiment, the coin number discrepancy detecting device
22
includes, instead of the reference stacked coin height data producing means
122
for producing reference stacked coin height data in accordance with the number of new issue coins fed to the coin wrapping section
20
and the number of past issue circulating old coins fed to the coin wrapping section
20
, a reference stacked coin height data selecting means
140
for selecting, in accordance with the number of new issue coins fed to the coin wrapping section
20
and the number of past issue circulating old coins fed to the coin wrapping section
20
, corresponding reference stacked coin height data from among reference stacked coin height data stored in the reference position data memory
121
and outputting them to the comparing means
125
and has the same configuration as that in the embodiment shown in
FIG. 5
except that (N+1) kinds of reference stacked coin height data are produced in accordance with the number of new issue coins and past issue circulating coins and stored in the reference position data memory
121
, where N is the wrapping number set by the wrapping number setting means
106
.
More specifically, reference stacked coin height data of stacked coin
8
formed by stacking (N−i) new issue coins and i past issue circulating old coins are experimentally produced in advance for each case of i=0 to N and stored in the reference position data memory
121
and the reference stacked coin height data selecting means
140
is constituted to access the RAM
112
to read the number of new issue coins fed to the coin wrapping section
20
and the number of past issue circulating old coins fed to the coin wrapping section
20
, which were counted by the control unit
111
, select, in accordance with the thus read number of new issue coins and the number of past issue circulating old coins, corresponding reference stacked coin height data from among reference stacked coin height data stored in the reference position data memory
121
and output them to the comparing means
125
.
In the case where coins of the denomination specified by the denomination setting means
105
include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, when the control unit
111
has detected coins of a number equal to the number N of coins to be wrapped set by the wrapping number setting means
106
, it immediately outputs a reference stacked coin height data selection signal to the reference stacked coin height data selecting means
140
.
When the reference stacked coin height data selecting means
140
receives the reference stacked coin height data selection signal, it accesses the RAM
112
to read the counted number of new issue coins to be wrapped and the number of past issue circulating coins to be wrapped and selects, in accordance with the thus read number of new issue coins and the number of past issue circulating old coins, corresponding reference stacked coin height data from among reference stacked coin height data stored in the reference position data memory
121
to output them to the comparing means
125
.
When the trigger signal is input from the trigger signal outputting means
128
, the comparing means
125
accesses the detected position data memory
120
to read the absolute position data output from the rotary encoder
48
, accesses the tolerance value memory
126
to read the tolerance value, calculates the difference between the absolute position data read out from the detected position data memory
120
and the reference stacked coin height data input from the reference stacked coin height data selecting means
140
, namely, the reference position data, and judges whether or not the absolute value of the difference is equal to or less than the tolerance value input from the tolerance value memory
126
.
When the comparing means
125
judges that the absolute value of the difference between the absolute position data and the reference position data is equal to or less than the tolerance value, it outputs an agreement signal to the display means
135
, thereby causing it to display a message that the number of the stacked coins
8
to be wrapped coincides with the predetermined number.
On the other hand, when the comparing means
125
judges that the absolute value of the difference between the absolute position data and the reference position data exceeds the tolerance value, it outputs a disagreement signal to the display means
135
, thereby causing it to display a message that the number of the stacked coins
8
to be wrapped does not coincide with the predetermined number and simultaneously outputs an operation signal to the drive pulse generator
131
.
When the drive pulse generator
131
receives the operation signal from the comparing means
125
, it outputs a solenoid advance signal to the solenoid
98
and drives the solenoid
98
to cause it to advance the cutter
96
so as to abut against the side surface of the wrapping film
10
wound around the stacked coins
8
at the wrapping position, whereby the wrapping film
10
is cut along the circumference thereof by the cutter
96
.
The comparing means
125
further outputs a drive signal to the gate driving means
132
, thereby causing it to swing the gate member
28
to an open position indicated by a broken line in FIG.
1
.
As a result, the stack formed of less than the predetermined number of wrapped coins or more than the predetermined number of wrapped coins is broken up and the coins are guided by the gate member
28
to be collected in the coin collecting box
27
.
When a predetermined time period has passed after the solenoid advance signal was output to the solenoid
98
, the comparing means outputs an operation signal to the drive pulse generator
131
to cause it to output a solenoid retraction signal to the solenoid
98
.
As a result, the solenoid
98
is driven and the cutter
96
is retracted to be returned to the original position thereof.
According to the above described embodiment, in the case where the number of coins to be wrapped is N and coins to be wrapped include new issue coins and past issue circulating coins, the reference stacked coin height data of stacked coin
8
formed by stacking (N−i) new issue coins and i past issue circulating old coins are experimentally produced in advance for each case of i=0 to N and stored in the reference position data memory
121
. The numbers of the new issue coins and the past issue circulating old coins which have been fed to the coin wrapping section
20
via the coin stacking section
6
based on the magnetic properties of coins detected by the magnetic sensor
100
and the optical properties of coins such as diameters, surface patterns, side surface patterns of coins and the like are counted by the control unit
111
and stored in the RAM
112
. The reference stacked coin height data selecting means
140
accesses the RAM
112
to read the counted numbers of new issue coins and past issue circulating coins fed to the coin wrapping section
20
and reads, in accordance with the thus read number of new issue coins and the number of past issue circulating old coins, corresponding reference stacked coin height data from among reference stacked coin height data stored in the reference position data memory
121
to output them to the comparing means
125
and the comparing means
125
detects discrepancy in the number of coins fed to the coin wrapping section
20
. Therefore, even when new issue coins and past issue circulating coins of the same denomination as that of the new issue coins are wrapped together, it is possible to accurately detect whether the number of coins to be wrapped by the coin wrapping machine is more than or less than a predetermined number.
FIG. 7
is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is a further preferred embodiment of the present invention.
As shown in
FIG. 7
, in this embodiment, the coin number discrepancy detecting device
22
includes, instead of the reference stacked coin height data selecting means
140
in the embodiment shown in
FIG. 6
, a reference stacked coin height data correcting means
145
for correcting, in accordance with the number of new issue coins fed to the coin wrapping section
20
and the number of past issue circulating old coins fed to the coin wrapping section
20
, the reference stacked coin height data stored in the reference position data memory
121
and outputting the thus corrected reference stacked coin height data to the comparing means
125
, and has the same configuration as that in the embodiment shown in
FIG. 6
except that the reference position data memory
121
stores the height of stacked coins formed by stacking N past issue circulating old coins of the same denomination as that of new issue coins as reference stacked coin height data.
More specifically, in the case where new issue coins and past issue circulating coins are wrapped without separating them, although the thickness of the new issue coin is equal to that of the past issue circulating old coin, since the surface pattern thereof is different from that of the past issue circulating coin, the height of stacked coins when a predetermined number of new issue coins are stacked or when the predetermined number of new issue coins and old coins are stacked is inevitably different from the height of stacked coins when the same number of past issue circulating old coins are stacked. Therefore, since the difference between the height of stacked coins when a predetermined number of only new issue coins are stacked and that when the predetermined number of past issue circulating old coins are stacked is generally small, even when new issue coins and past issue circulating coins of the same denomination as that of the new issue coins are wrapped together, it is possible to accurately detect whether the number of coins to be wrapped by the coin wrapping machine is more than or less than a predetermined number by storing the height of stacked coins when a predetermined past issue circulating old coins are stacked as the reference stacked coin height data in the reference position data memory
121
, correcting, in accordance with the number of new issue coins and the number of past issue circulating coins included in a predetermined number of stacked coins, the reference stacked coin height data, outputting the thus corrected reference stacked coin height data to the comparing means
125
and causing the comparing means
125
to detect the discrepancy in the number of the stacked coins.
For example, the height of stacked coins when 50 new issue Japanese 500 yen coins are stacked is 92.9 mm and the height of stacked coins when 50 past issue circulating old Japanese 500 yen coins are stacked is 91.8 mm. Thus, the difference therebetween is only 1.1 mm and the thickness per coin is only from 1.836 mm to 1.858 mm. Therefore, if the height of stacked coins when 50 past issue circulating old 500 yen coins are stacked is stored as the reference stacked coin height data in the reference position data memory
121
and stacked coins are classified into three groups in accordance with the number of new issue 500 yen coins included in the stacked coins to be wrapped, it is possible to detect the discrepancy in the number of coins based on the reference stacked coin height data produced by stacking 50 past issue circulating old 500 yen coins or reference stacked coin height data obtained by correcting the reference stacked coin height data in accordance with the group of stacked coins to be wrapped.
Therefore, in this embodiment, the height of stacked coins
8
formed by stacking past issue circulating old coins of a number equal to the wrapping number N is stored as the reference stacked coin height data in the reference stacked coin height data
121
and in the case where N
1
(N
1
is a positive integer) or less, for example, 15 or less new issue coins are included among N stacked coins
8
, for example, 50 coins, the reference stacked coin height data correcting means
145
classifies the stacked coins
8
into a first group, reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory
121
and outputs them to the comparing means
125
without correcting them. On the other hand, in the case where more than N
1
and less than N
2
(N
2
is a positive integer greater than N
1
), for example, 16 to 34 new issue coins are included among N stacked coins
8
, the reference stacked coin height data correcting means
145
classifies the stacked coins
8
into a second group, reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory
121
, and corrects the reference stacked coin height data by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder
48
from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects the reference stacked coin height data by adding a correction value corresponding to a unit rotation angle of the rotary encoder
48
to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means
125
. Further, in the case where N
2
or more, for example, 35 or more new issue coins are included among N stacked coins
8
, the reference stacked coin height data correcting means
145
classifies the stacked coins
8
into a third group, reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory
121
, and corrects the reference stacked coin height data by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder
48
from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects the reference stacked coin height data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder
48
to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means
125
.
In the case where coins of the denomination specified by the denomination setting means
105
include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, when the control unit
111
has detected coins to be wrapped of a number equal to the wrapping number N set by the wrapping number setting means
106
, it immediately outputs a reference stacked coin height data correction signal to the reference stacked coin height data correcting means
145
.
When the reference stacked coin height data correcting means
145
receives the reference stacked coin height data correction signal, it accesses the RAM
112
to read the counted number of the new issue coins to be wrapped and the counted number of the past issue circulating coins to be wrapped and judges whether or not the number of the new issue coins included in the stacked coins
8
is equal to or less than N
1
.
As a result, when the number of the new issue coins included in the stacked coins
8
is equal to or less than N
1
, the reference stacked coin height data correcting means
145
classifies the stacked coins
8
into a first group. In this case, the number of the new issue coins is few and since it is possible to detect the discrepancy in the number of coins using the reference stacked coin height data calculated based on the old coins and stored in the reference position data memory
121
without correcting them, the reference stacked coin height data correcting means
145
reads the reference stacked coin height data calculated based on the old coins and stored in the reference position data memory
121
and outputs them to the comparing means
125
without correcting them.
On the other hand, when the reference stacked coin height data correcting means
145
judges that the number of the new issue coins included in the stacked coins
8
exceeds N
1
, it further judges whether or not the number of the new issue coins included in the stacked coins
8
is less than N
2
.
As a result, when the reference stacked coin height data correcting means
145
judges that the number of the new issue coins included in the stacked coins
8
exceeds N
1
and less than N
2
, it classifies the stacked coins
8
into a second group. In this case, since many new issue coins are included in the stacked coins
8
, it is impossible to accurately detect the discrepancy in the number of coins unless the reference stacked coin height data calculated based on the old coins are corrected.
Therefore, the reference stacked coin height data correcting means
145
reads the reference stacked coin height data calculated based on the old coins and stored in the reference position data memory
121
and corrects them by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder
48
from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects them by adding a correction value corresponding to a unit rotation angle of the rotary encoder
48
to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means
125
.
On the other hand, when the reference stacked coin height data correcting means
145
judges that the number of the new issue coins included in the stacked coins
8
is equal to or more than N
2
, it classifies the stacked coins
8
into a third group. In this case, since the number of the new issue coins included in the stacked coins
8
is much greater than that included in the stacked coins
8
classified into in the second group, it is impossible to accurately detect the discrepancy in the number of coins unless the reference stacked coin height data calculated based on the old coins are greatly corrected.
Therefore, the reference stacked coin height data correcting means
145
reads the reference stacked coin height data calculated based on the old coins and stored in the reference position data memory
121
and corrects them by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder
48
from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects the reference stacked coin height data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder
48
to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means
125
.
On the other hand, when the trigger signal is input from the trigger signal outputting means
128
, the comparing means
125
accesses the detected position data memory
120
to read the absolute position data output from the rotary encoder
48
, accesses the tolerance value memory
126
to read the tolerance value, calculates the difference between the absolute position data read out from the detected position data memory
120
and the reference stacked coin height data input from the reference stacked coin height data selecting means
140
, namely, the reference position data, and judges whether or not the absolute value of the difference is equal to or less than the tolerance value input from the tolerance value memory
126
, thereby detecting the discrepancy in the number of the stacked coins
8
.
According to this embodiment, in the case where the number of coins to be wrapped is N and coins to be wrapped include new issue coins and past issue circulating coins, the height of stacked coins formed by stacking N past issue circulating old coins are experimentally produced and stored in the reference position data memory
121
and the numbers of the new issue coins and the past issue circulating old coins which have been fed to the coin wrapping section
20
via the coin stacking section
6
based on the magnetic properties of coins detected by the magnetic sensor
100
and the optical properties of coins such as diameters, surface patterns, side surface patterns of coins and the like are counted by the control unit
111
and stored in the RAM
112
. The reference stacked coin height data correcting means
145
accesses the RAM
112
to read the counted number of the new issue coins and the counted number of past issue circulating coins fed to the coin wrapping section
20
and classifies the stacked coins
8
in accordance with the thus read number of new issue coins and the number of past issue circulating old coins into the first group including N
1
or less new issue coins, the second group including more than N
1
and less than N
2
new issue coins and the third group including N
2
or more new issue coins. For the stacked coins
8
belonging to the first group, the reference stacked coin height data correcting means
145
reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory
121
and outputs them to the comparing means
125
without correcting them, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins
8
belonging to the second group, the reference stacked coin height data correcting means
145
reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory
121
and corrects the reference stacked coin height data by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder
48
from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects the reference stacked coin height data by adding a correction value corresponding to a unit rotation angle of the rotary encoder
48
to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means
125
, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins
8
belonging to the third group, the reference stacked coin height data correcting means
145
reads the reference stacked coin height data calculated based on old coins and stored in the reference position data memory
121
and corrects the reference stacked coin height data by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder
48
from the thus read reference stacked coin height data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin or corrects the reference stacked coin height data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder
48
to the thus read reference stacked coin height data when the thickness of the new issue coin is greater than that of the past issue circulating old coin and outputs the thus corrected reference stacked coin height data to the comparing means
125
, thereby causing it to detect the discrepancy in the number of coins.
Therefore, according to this embodiment, even when new issue coins and past issue circulating coins of the same denomination as that of the new issue coins are wrapped together, it is possible to accurately detect whether the number of coins to be wrapped by the coin wrapping machine is more than or less than a predetermined number without need for great memory capacity and in a short calculating time.
FIG. 8
is a block diagram of a coin number discrepancy detecting device provided in a coin wrapping machine which is a further preferred embodiment of the present invention.
As shown in
FIG. 8
, in this embodiment, the coin number discrepancy detecting device
22
has the same configuration as that in the embodiment shown in
FIG. 7
except that instead of the reference stacked coin height data correcting means
145
in the embodiment shown in
FIG. 7
, it includes a detected position data correcting means
150
for correcting absolute position data stored in the detected position data memory
120
in accordance with the number of new issue coins and the number of past issue circulating old coins fed to the coin wrapping section
20
and outputting the thus corrected absolute position data to the comparing means
125
.
The detected position data correcting means
150
of the coin number discrepancy detecting device
22
according to this embodiment is constituted to access the RAM
112
to read the number of new issue coins and the number of past issue circulating old coins fed to the coin wrapping section
20
and classify the stacked coins
8
into a first group including N
1
or less new issue coins, a second group including more than N
1
and less than N
2
new issue coins and a third group including N
2
or more new issue coins. For the stacked coins
8
belonging to the first group, the detected position data correcting means
150
reads detected position data namely, detected absolute position data stored in the detected position data memory
120
and outputs them without correcting them, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins
8
belonging to the second group, the detected position data correcting means
150
reads detected position data namely, detected absolute position data stored in the detected position data memory
120
and corrects the detected position data by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder
48
from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to a unit rotation angle of the rotary encoder
48
to the thus read detected position data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means
125
, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins
8
belonging to the third group, the detected position data correcting means
150
reads detected position data namely, detected absolute position data stored in the detected position data memory
120
and corrects the detected position data by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder
48
from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder
48
to the thus read detected position data when the thickness of the new issue coin is smaller than hat of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means
125
, thereby causing it to detect the discrepancy in the number of coins.
In the case where coins of the denomination specified by the denomination setting means
105
include new issue coins and past issue circulating coins of the same denomination as that of the new issue coins, when the control unit
111
has detected coins to be wrapped of a number equal to the wrapping number N set by the wrapping number setting means
106
, it immediately outputs a detected position data correction signal to the detected position data correcting means
150
.
When the detected position data correcting means
150
receives the detected position data correction signal, it accesses the RAM
112
to read the counted number of the new issue coins to be wrapped and the counted number of the past issue circulating coins to be wrapped and judges whether or not the number of the new issue coins included in the stacked coins
8
is equal to or less than N
1
.
When the number of the new issue coins included in the stacked coins
8
is equal to or less than N
1
, the detected position data correcting means
150
classifies the stacked coins
8
into a first group. In this case, the number of the new issue coins is few and since it is possible to detect the discrepancy in the number of coins by comparing the detected position data, namely, the absolute position data stored in the detected position data memory
120
with the reference stacked coin height data calculated based on the old coins and stored in the reference stacked coin height data memory
121
without correcting the detected position data, the detected position data correcting means
150
reads the detected position data stored in the detected position data memory
120
and outputs them to the comparing means
125
without correcting them.
On the other hand, when the detected position data correcting means
150
judges that the number of the new issue coins included in the stacked coins
8
exceeds N
1
, it further judges whether or not the number of the new issue coins included in the stacked coins
8
is less than N
2
.
As a result, when the detected position data correcting means
150
judges that the number of the new issue coins included in the stacked coins
8
exceeds N
1
and is less than N
2
, it classifies the stacked coins
8
into a second group. In this case, since many new issue coins are included in the stacked coins
8
, even if the detected position data, namely, the absolute position data stored in the detected position data memory
120
are compared with the reference stacked coin height data calculated based on the old coins and stored in the reference stacked coin height data memory
121
without correcting the detected position data, it is impossible to accurately detect the discrepancy in the number of stacked coins
8
.
Therefore, the detected position data correcting means
150
reads the detected position data, namely, the absolute position data stored in the detected position data memory
120
and corrects the detected position data by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder
48
from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to a unit rotation angle of the rotary encoder
48
to the thus read detected position data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means
125
.
On the other hand, when the detected position data correcting means
150
judges that the number of the new issue coins included in the stacked coins
8
exceeds N
2
, it classifies the stacked coins
8
into a third group. In this case, since the number of the new issue coins included in the stacked coins
8
is much greater than that included in the stacked coins
8
classified into in the second group, it is impossible to accurately detect the discrepancy in the number of stacked coins
8
unless the detected position data are greatly corrected.
Therefore, the detected position data correcting means
150
reads the detected position data, namely, the absolute position data stored in the detected position data memory
120
and corrects the detected position data by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder
48
from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder
48
to the thus read detected position data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means
125
.
On the other hand, when the trigger signal is input from the trigger signal outputting means
128
, the comparing means
125
accesses the reference position data memory
121
to read the reference stacked coin height data calculated based on the old coins, accesses the tolerance value memory
126
to read the tolerance value, calculates the difference between the detected position data, namely, the absolute position data input from the detected position data memory
120
and the reference stacked coin height data read out from the reference position data memory
120
, and judges whether or not the absolute value of the difference is equal to or less than the tolerance value input from the tolerance value memory
126
, thereby detecting the discrepancy in the number of the stacked coins
8
.
According to this embodiment, in the case where the number of coins to be wrapped is N and coins to be wrapped include new issue coins and past issue circulating coins, the height of stacked coins formed by stacking N past issue circulating old coins is experimentally produced and stored in the reference position data memory
121
and the numbers of the new issue coins and the past issue circulating old coins which have been fed to the coin wrapping section
20
via the coin stacking section
6
based on the magnetic properties of coins detected by the magnetic sensor
100
and the optical properties of coins such as diameters, surface patterns, side surface patterns of coins and the like are counted by the control unit
111
and stored in the RAM
112
. The detected position data correcting means
150
accesses the RAM
112
to read the counted number of the new issue coins and the counted number of past issue circulating coins fed to the coin wrapping section
20
and classifies the stacked coins
8
in accordance with the thus read number of new issue coins and the number of past issue circulating old coins into the first group including N
1
or less new issue coins, the second group including more than N
1
and less than N
2
new issue coins and the third group including N
2
or more new issue coins. For the stacked coins
8
belonging to the first group, the detected position data correcting means
150
reads detected position data namely, detected absolute position data stored in the detected position data memory
120
and outputs them without correcting them, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins
8
belonging to the second group, the detected position data correcting means
150
reads detected position data namely, detected absolute position data stored in the detected position data memory
120
and corrects the detected position data by subtracting a correction value corresponding to a unit rotation angle of the rotary encoder
48
from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to a unit rotation angle of the rotary encoder
48
to the thus read detected position data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means
125
, thereby causing it to detect the discrepancy in the number of coins. For the stacked coins
8
belonging to the third group, the detected position data correcting means
150
reads detected position data namely, detected absolute position data stored in the detected position data memory
120
and corrects the detected position data by subtracting a correction value corresponding to double the unit rotation angle of the rotary encoder
48
from the thus read detected position data when the thickness of the new issue coin is greater than that of the past issue circulating old coin or corrects the detected position data by adding a correction value corresponding to double the unit rotation angle of the rotary encoder
48
to the thus read detected position data when the thickness of the new issue coin is smaller than that of the past issue circulating old coin and outputs the thus corrected detected position data to the comparing means
125
, thereby causing it to detect the discrepancy in the number of coins.
Therefore, according to this embodiment, even when new issue coins and past issue circulating coins of the same denomination as that of the new issue coins are wrapped together, it is possible to accurately detect whether the number of coins to be wrapped by the coin wrapping machine is more than or less than a predetermined number without need for great memory capacity and in a short calculating time.
The present invention has thus been shown and described with reference to a specific embodiment. However, it should be noted that the present invention is in no way limited to the details of the described arrangements but changes and modifications may be made without departing from the scope of the appended claims.
For example, in the embodiment shown in
FIG. 6
, reference stacked coin height data of stacked coins
8
formed by stacking (N−i) new issue coins and i past issue circulating old coins are experimentally produced in advance for each case of i=0 to N and stored in the reference position data memory
121
and the reference stacked coin height data selecting means
140
is constituted to access the RAM
112
to read the number of new issue coins fed to the coin wrapping section
20
and the number of past issue circulating old coins fed to the coin wrapping section
20
, which are counted by the control unit
111
, select, in accordance with the thus read number of new issue coins and the number of past issue circulating old coins, corresponding reference stacked coin height data from among reference stacked coin height data stored in the reference position data memory
121
and output them to the comparing means
125
. However, similarly to the embodiment shown in
FIG. 7
, the reference stacked coin height data for each of groups of stacked coins
8
classified groups in accordance with the number of new issue coins and past issue circulating old coins included in the stacked coins
8
may be produced and stored in the reference position data memory
121
in advance and the reference stacked coin height data selecting means
140
may classify the stacked coins
8
into a plurality of groups in accordance with the number of new issue coins and past issue circulating old coins included in the stacked coins
8
, read corresponding reference position data from the reference position data memory
121
and output them to the comparing means
125
.
Further, in the embodiments shown in
FIGS. 7 and 8
, although the stacked coins
8
are classified into the first group including N
1
or less new issue coins, the second group including more than N
1
and less than N
2
new issue coins and the third group including N
2
or more new issue coins, the number of groups may be arbitrarily selected depending upon the difference between the height of stacked new issue coins and that of stacked past issue circulating coins and is not limited to three groups.
Moreover, in the embodiments shown in
FIGS. 7 and 8
, although the reference position data memory
121
is constituted to store the reference position data calculated based on past issue circulating old coins, the reference position data memory
121
may store reference position data calculated based on new issue coins instead of the reference position data calculated based on past issue circulating old coins. Further, the reference position data memory
121
may store an average value of the sum of the reference position data calculated based on past issue circulating old coins and the reference position data calculated based on new issue coins as the reference position data.
Further, in the above described embodiments, when the number of wrapped coins is more than or less than a predetermined number, the wrapping film
10
is cut by the cutter
96
and the coins are fed by the gate member
28
into the coin collecting box
27
. Instead, however, the coins may be fed into the coin collecting box
27
without cutting the wrapping film
10
to be collected therein.
Furthermore, in the above described embodiments, the height of the stacked coins
8
is calculated by detecting the travel distances of the upper crimp claws
14
and the lower crimp claws
16
when they are moved toward each other based on the detection signal of the rotary encoder
48
connected to the rack
44
supported by the upper crimp claw arm
36
provided with the upper crimp claw
14
and the pinion
46
supported by the lower crimp claw arm
38
provided with the lower crimp claw
16
. However, instead of such a mechanism, it is possible to provide a sensor for detecting the stacked coins when they are transferred from the coin stacking section
6
to the coin wrapping section
20
and detect the height of the stacked coins based on the time period during which the stacked coins are detected by the sensor and the moving speed of the stacked coins and the mechanism for calculating the height of stacked coins is not particularly limited.
Further, in the present invention, the respective means need not necessarily be physical means and arrangements whereby the functions of the respective means are accomplished by software fall within the scope of the present invention. In addition, the function of a single means may be accomplished by two or more physical means and the functions of two or more means may be accomplished by a single physical means.
According to the present invention, it is possible to provide a coin wrapping machine which can accurately detect whether the number of coins to be wrapped is more than or less than a predetermined number even in the case where new issue coins and past issue circulating coins of the same denomination are wrapped together.
Claims
- 1. A coin wrapping machine comprising a denomination specifying means for specifying a denomination of coins to be wrapped, a discriminating and counting means for discriminating whether or not a coin is acceptable, a denomination of the coin when the coin is acceptable and whether or not the denomination of the coin coincides with that specified by the denomination specifying means and counting coins of the denomination specified by the denomination specifying means, a coin stacking means for stacking coins of the denomination to be wrapped, a reference stacked coin height data storing means for storing reference stacked coin height data for each denomination of coins stacked by the coin stacking means, and a coin number discrepancy detecting device including a comparing means for comparing a height of stacked coins and the reference stacked coin height data for each denomination stored in the reference stacked coin height data storing means, the discriminating and counting means being made responsive to inclusion in coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for discriminating whether each coin is a new issue coin or a past issue circulating coin, and the coin number and discrepancy detecting device being made responsive to inclusion in the coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for causing the comparing means thereof to select the reference stacked coin height to be compared with the height of coins stacked by the coin stacking means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on a count made by the discriminating and counting means.
- 2. A coin wrapping machine in accordance with claim 1 which further comprises a reference stacked coin height data producing means for producing the reference stacked coin height data in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means.
- 3. A coin wrapping machine in accordance with claim 1 wherein the reference stacked coin height data storing means is constituted to store reference stacked coin height data of stacked coins formed by stacking (N−i) new issue coins and i past issue circulating old coins for each case of i=0 to N and which further comprises a reference stacked coin height data selecting means for selecting, when coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, reference stacked coin height data from among the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means and outputting the thus selected reference stacked coin height data to the comparing means.
- 4. A coin wrapping machine in accordance with claim 1 wherein coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means are classified into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins, the reference stacked coin height data storing means is constituted to store reference stacked coin height data for each of the plurality of groups, and the reference stacked coin height data selecting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and to be stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, select the reference stacked coin height data corresponding to each classified group and stored in the reference stacked coin height data storing means and output them to the comparing means.
- 5. A coin wrapping machine in accordance with claim 1 which further comprises a reference stacked coin height data correcting means for correcting, when coins of the denomination specified by the denomination specifying means include new issue coins and past issue circulating coins, the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, and outputting the thus corrected reference stacked coin height data to the comparing means.
- 6. A coin wrapping machine in accordance with claim 5 wherein the reference stacked coin height data correcting means is constituted to classify coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the reference stacked coin height data stored in the reference stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means.
- 7. A coin wrapping machine in accordance with claim 6 wherein the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.
- 8. A coin wrapping machine in accordance with claim 6 wherein the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
- 9. A coin wrapping machine in accordance with claim 6 wherein the reference stacked coin height data storing means is constituted so as to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
- 10. A coin wrapping machine in accordance with claim 5 wherein the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of a denomination including the new issue coins and the past issue circulating coins.
- 11. A coin wrapping machine in accordance with claim 5 wherein the reference stacked coin height data storing means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
- 12. A coin wrapping machine in accordance with claim 5 wherein the reference stacked coin height data storing means is constituted so as to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
- 13. A coin wrapping machine comprising a denomination specifying means for specifying a denomination of coins to be wrapped, a discriminating and counting means for discriminating whether or not a coin is acceptable, a denomination of the coin when the coin is acceptable and whether or not the denomination of the coin coincides with that specified by the denomination specifying means and counting coins of the denomination specified by the denomination specifying means, a coin stacking means for stacking coins of the denomination to be wrapped, a reference stacked coin height data storing means for storing reference stacked coin height data for each denomination of coins stacked by the coin stacking means, a detected stacked coin height data storing means for storing a height of coins stacked by the coin stacking means, a detected stacked coin height data correcting means for correcting the detected stacked coin height data stored in the detected stacked coin height data storing means, and a coin number discrepancy detecting device including a comparing means for comparing the height of coins stacked by the coin stacking means and stored in the detected stacked coin height data storing means and the reference stacked coin height data for each denomination stored in the reference stacked coin height data storing means, the discriminating and counting means being made responsive to inclusion coins of the denomination specified by the denomination specifying means of new issue coins and past issue circulating coins for discriminating whether the coin is a new issue coin or a past issue circulating coin and the detected stacked coin height data correcting means being made responsive to inclusion in the coins of the denomination specified by the denomination specifying means for correcting the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on a count made by the discriminating and counting means, and outputting the thus corrected detected stacked coin height data to the comparing means.
- 14. A coin wrapping machine in accordance with claim 13 wherein the detected stacked coin height data correcting means is constituted to classify the coins of a denomination including the new issue coins and the past issue circulating coins and stacked by the coin stacking means into a plurality of groups of a number less than the number of coins to be wrapped in accordance with the number of the new issue coins and the number of the past issue circulating coins determined based on the count made by the discriminating and counting means, correct the detected stacked coin height data stored in the detected stacked coin height data storing means in accordance with a correction value assigned to each of the groups, and output the thus corrected reference stacked coin height data to the comparing means.
- 15. A coin wrapping machine in accordance with claim 14 wherein the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
- 16. A coin wrapping machine in accordance with claim 14 wherein the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
- 17. A coin wrapping machine in accordance with claim 14 wherein the detected stacked coin height data correcting means is constituted to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
- 18. A coin wrapping machine in accordance with claim 13 wherein the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
- 19. A coin wrapping machine in accordance with claim 13 wherein the detected stacked coin height data correcting means is constituted to store stacked coin height data produced by stacking the wrapped number of the new issue coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
- 20. A coin wrapping machine in accordance with claim 13 wherein the detected stacked coin height data correcting means is constituted to store an average value of stacked coin height data produced by stacking the wrapped number of the new issue coins and stacked coin height data produced by stacking the wrapped number of the past issue circulating coins as reference stacked coin height data of coins of denomination including the new issue coins and the past issue circulating coins.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-261186 |
Aug 2000 |
JP |
|
US Referenced Citations (7)
Foreign Referenced Citations (2)
Number |
Date |
Country |
7-64335 |
Jul 1995 |
JP |
10-24909 |
Jan 1998 |
JP |