The present invention generally relates to coke oven construction and more specifically to an offtake piping of a coke oven with integrated flow control valve to adjust the raw gas flow from each individual oven chamber to the collecting main.
Conventionally in coke plants comprising a battery of coke ovens the raw gases (distillation gases and vapors) from each single oven are lead through an offtake piping to a collecting main extending typically over the entire length of the battery of coke ovens. The offtake piping itself typically comprises a standpipe (also known as riser or ascension pipe) extending upwardly from the oven roof and a gooseneck, i.e. a short curved pipe communicating with the top of the standpipe and leading to the collecting main. One or more spraying nozzles are arranged in the gooseneck to cool (quench) the raw gases from about 700-800° C. down to a temperature of about 80-100° C.
In order to individually control the gas pressure in each coke oven chamber, it is known to provide a throttling valve in the offtake piping or at its discharge opening in the collecting main, that allows to close and/or throttle the gas flow through the offtake piping. Such devices offer the possibility of continuously controlling the oven pressure during distillation time so as to avoid overpressure during the first phase of the distillation process, by maintaining a negative pressure in the collecting main, whereby emissions from doors, charging holes etc. can be fully reduced. Moreover, a continuous oven pressure control allows avoiding negative relative pressures at the oven bottom during the last phase of distillation when the coke gas flow rate is low.
A known type of pressure control valve is e.g. described in U.S. Pat. No. 7,709,743. This valve is arranged inside the collecting main at the discharge extremity of a vertical discharge section of the gooseneck. The valve permits controlling the backpressure in the oven chamber and is based on the adjustment of water level inside the valve, providing a variation of the valve port area through which the raw gas flows.
EP 1 746 142, which relates to a method of reducing the polluting emissions from coke ovens, uses a pot valve pivotable about a lateral axis. Each distillation chamber is connected by a gooseneck to a collecting main via such interposed pot valve. The oven pressure in the individual distillation chambers is detected by means of pressure sensors and the pot valve position is adjusted in order to control the flow rate to the collecting main depending on the pressure in the oven. In one embodiment, the valve member is provided with a curved tubular metal structure to limit the flow cross section during the beginning of the opening stroke. Despite the reliable design of this valve, it does not allow much progressivity in the flow rate control.
The invention provides an alternative coke oven offtake piping system with improved, intergrated flow control capability.
A coke oven offtake piping system in accordance with the present invention comprises a pipe assembly for conveying coke oven gases from a coke oven to a collecting main. It is provided with flow control means including a flow orifice in the pipe assembly with an associated obturating member, the obturating member being axially moveable between an open position at a certain distance (i.e. axially spaced) from the flow orifice to a closed position in which it obstructs the flow through the flow orifice.
It shall be appreciated that at least one throttling opening, preferably a set of throttling openings, is/are arranged to be active towards the end of the closing stroke of the obturating member, the at least one throttling opening offering an opening area for the gases to the collecting main that depends on the axial position of the obturating member. These throttling openings, which may typically offer a cumulative opening area lower than that of the flow orifice (in open position) allow a fine control (throttling) of the gas flow rate to the collecting main and thus of pressure in the coke oven.
The control of the flow rate towards the end of the distillation phase in the oven indeed requires some fine adjustment capability since the amounts of gases are much lower than at the beginning of the process (where the flow control valve is fully open). In the present system, the flow control means are advantageously designed so that towards the end of the closing stroke, the gas flows through the throttling openings only and their opening area is controlled by adjusting the axial position of the obturating member.
The one or more throttling opening(s) may be provided in the obturating member. The obturating member may have a general shape of a pot, dome or bell, i.e. it may be generally designed as a hollow body with lateral walls and closed at one end. The obturating member may be arranged so that the pot/dome/bell opening is directed upwards or downwards.
In one embodiment, the obturating member has a general pot, dome or bell shape and the set of throttling openings is formed by a plurality of cut-outs extending from the pot edge towards the pot bottom. In another embodiment, the obturating member has a general, inversed pot shape with the set of throttling openings therein.
The one or more throttling openings may alternatively be fixedly arranged in the vicinity of the flow opening, e.g. in a throttling sleeve extending axially from the flow orifice.
In one embodiment, the flow control means comprise a throttling sleeve surrounding the flow orifice; and the obturating member has a general pot, bell or cap shape that is designed so that as to move, towards the end of the closing stroke of the obturating member, along the outer surface of said sleeve member to progressively obstruct the throttling openings.
In another embodiment, a two-part obturating member is associated with a throttling sleeve. The obturating member comprises: an axially moveable upper part adapted to adjust the opening area of the throttling openings in the throttling sleeve and/or close the flow orifice, and a lower part, axially moveable with respect to the upper part and/or in conjunction therewith and formed as a conical segment, whereby the lower part can be positioned with respect to the flow orifice to restrict the flow therethrough.
In a further embodiment, the obturating member comprises a generally pot, bell or dome shaped upper part and a lower part with one or more throttling openings therein, the lower part being axially moveable relative to the upper part. The upper and lower parts cooperate with respective seats around the flow orifice. The upper part is designed so that it can act as a cover that may be moved along the throttling openings after the lower part has been positioned on its seat. Thereby, the only passage for the gas to the collecting main is through the throttling openings, the area of which can be adjusted by modifying the axial position of the upper part.
Operation of the obturating member may be carried out by means of any appropriate manually and/or automatically operable drive means.
The coke oven offtake piping system according to the present invention can be associated to one or more actuator(s) for its actuation. The actuator(s) is/are controlled by an electric/electronic control unit also connected to pressure sensor(s) in the coke oven chamber. The control unit is advantageously configured to—based on the detected pressure—progressively adjust the position of the obturating member relative to the discharge orifice to provide a progressive constriction of the discharge opening as the pressure varies (diminishes) in the oven chamber.
In the above embodiments, a hydraulic seal may typically form when the obturating member is in closed position, due to accumulation of process fluid on the upper surface of obturating member and surrounding piping portion bearing the flow orifice. However, for increased safety, a conventional pot valve may be arranged further downstream of the flow orifice.
The present invention also concerns a coke plant comprising a battery of coke ovens and a collecting main, wherein the gases from each single oven are lead to said collecting main via a coke oven offtake piping system as defined above.
According to another aspect of the present invention, there is proposed a method of controlling the gas flow rate from coke ovens, wherein a battery of coke oven chambers are each connected by a coke oven offtake piping system as described above to a collecting main. The method comprises the steps of detecting the oven pressure in the individual coke oven chambers by means of pressure sensors, and based on the detected pressure, progressively adjusting the position of the obturating member relative to the discharge orifice to provide a progressive constriction of the discharge opening as the pressure varies (diminishes) in the oven. This method can be implemented using appropriate actuators, e.g. solenoid-type, for the obturating member that are controlled by a control circuit responsive to the pressure signals generated by the pressure sensors. The actuators may be coupled to positional transducers generating position signals received by the control unit.
The present invention will be more apparent from the following description of several not limiting embodiments with reference to the attached drawings, wherein:
Flow control means are provided in the offtake piping 10 to control the flow rate of gases to the collecting main 16 and the pressure in the respective coke oven. The present flow control means include an obturating member 20 that cooperates with a flow orifice 22 in the offtake piping, preferably down-stream of the gooseneck 12. The flow orifice 22 is defined by the extremity of an inner pipe portion 24, here e.g. a cone segment, that is arranged so that the entire flow of quenched gas exiting the gooseneck portion 12 must flow to the collecting main 16 through orifice 22.
In the present embodiment, the obturating member 20 is designed has a general bell-shape (conically tapering upper portion and cylindrical bottom), the cylindrical wall 26 of which is provided with a number of cut-outs 28 extending from the bell's edge 30 to its closed end 32. These cut-outs 28 form a set of throttling openings, as will be explained below. The obturating member 20 is fixed by its closed end 32 to a shaft 34 permitting its axial actuation in the pipe assembly 10. Actuation of the drive shaft 34, and thus of the obturating member 20, can be performed by means of any appropriate drive mechanism capable of transmitting an axial actuating force to shaft 34 for moving the latter upwards and downwards.
It may be noted that in the present embodiment, the obturating member 20 is dimensioned so that its outer shape tightly fits through the flow orifice 22, so that it can be moved therein while substantially obturating it.
In
As it will be understood from
Whereas a bell shape (or inversed funnel shape) is here preferred for its tapering upper part that is aerodynamically favourable, a variety of shapes can be used for the obturating member, e.g. an inversed pot or cup shape or a dome shape. The idea is that the obturating member has an axially extending cylindrical portion (in which the throttling openings are arranged) that tightly fits through the flow orifice 22, and this cylindrical section must be close at one end, preferably the upper end.
It remains to be noted that inner pipe portion 24 opens, by its flow orifice 22, in a connecting section 50 that connects the exit of the gooseneck 12 to the collection main 16 via an expansion joint 52, as is known in the art. In order to provide a sealed closure, the connecting section 50 may comprise a truncated conical pipe 54 that may be closed by a conventional pot valve 60, as is known in the art. In
The flow control means include a flow orifice 122 defined by a tubular section 123 downstream of the gooseneck 112 and an associated obturating member 120 that is axially moveable by means of a shaft 124. In this embodiment the throttling openings are formed by a set of cut-outs 128 in a sleeve 126 that is attached to the tubular section 123 and extends axially downwardly from the flow orifice 122. Contrary to the embodiment of
In
An improved execution, indicated 210, of the embodiment of
In the open position of the obturating member shown in
As the amounts of gases from the oven decrease, the lower part 2202 is moved downward and defines, with its lateral tapering surface, in cooperation with the flow orifice 222, an annular flow section, the area of which depends on the axial position of the lower part 2202.
To throttle even lower gas flow rates, the two parts 2201 and 2202 are brought together again and moved simultaneously, see
The closed position is that illustrated in
Turning now to
In the opening position, the obturating member 320 is located remote from the flow orifice 322 to allow large quantities of gas to be evacuated to the collecting main 316. To finely throttle the gas flow to the collecting main 316, the obturating member 320 is lowered until its lower peripheral edge overlaps the top edge of sleeve 326. From that axial position, the only route for the gas is through the throttling openings 328, the opening area of which can be adjusted by modifying the axial position of the obturating member 320 (see
When the obturating member 320 is lowered so that its peripheral edge passes beyond the bottom of the throttling openings 328, the flow control means are in the closed position.
A last embodiment of a piping system 410 is shown in
The flow control means include a flow orifice 422 defined by a tubular section 423 (here a conical segment) downstream of the gooseneck 412 and an associated obturating member 420 that is axially moveable by means of a shaft 424. In this embodiment the obturating member 420 comprises an obturating part 4201 and a throttling part 4202 with the set of throttling openings 428 therein. As can be seen, the obturating part 4201 has a bell shape (may also be an inversed pot or cup shape) and is fixedly mounted to driving shaft 424.
The throttling part 4202 may be a pot or sleeve member that is moveably mounted with respect to part 4201, so that the lateral walls 4261 of obturating member 4201 may slide along the throttling openings 428 in the lateral wall 4262 of part 4202 to control their opening area. For that purpose, throttling part 4202 has a shaft portion 424′ coaxial with shaft 424 and axially moveable therein so that it can protrude out of the obturating part 4201 in order to expose the whole opening area of the throttling openings 428 and that it can fit in the obturating part 4201 to completely obturate the throttling openings 428. Preferably, throttling part 4202 is biased downwardly, outside obturating part 4201, by means of a spring 440.
It remains to be noted that the cooperating walls 4261 and 4262 of obturating and throttling parts 4201, 4202 have a diameter that is larger than that of flow orifice 422. It is thus possible to sit the two parts 4201 and 4202 against pipe section 423, as will be explained below.
In
In the above embodiments, the piping elements, flow orifice and obturating member may generally be circular in cross-section, for simplicity of design and ease of construction. However these elements could also have other cylindrical shapes.
To make sense, the sum of the opening areas (when not obstructed) of the throttling openings should be lower than the opening area defined by the flow orifice. The shape of the throttling orifice can be designed at will to provide desired flow characteristics. In the above examples the flow openings have a trapezoidal shape, tapering in the closing direction.
In some of the embodiments, additional spray means 19, 119, 219 are provided at the height of the flow orifice, essentially for cleaning purposes.
It shall also be noted that the flow means are advantageously designed so that a hydraulic seal may form in the closed position. In the embodiments of
In the embodiments of
In all of the above embodiments, a pot valve 60, 160, 260, 360, 460 has been provided downstream of the gooseneck (inside a connection section 50, 150 . . . with expansion joint 52, 152 . . . ) and of the flow orifice 20, 120, 220, 320, 420 in order to warrant a sealed closure of the gas flow to the collecting main. As is known in the art, the pot valve is rotatable about a lateral axis 62, 162 . . . and cooperates with the extremity of a truncated conical pipe 54, 154 . . . to form a hydraulic seal (due to process fluid from the spray nozzles accumulating therein) in the horizontal, closed position (see e.g.
It shall be noted that such pot valve 60 is only optional. In particular it is considered that the hydraulic seal that forms between the lateral wall of the obturating member 320, 420 and pipe section 323, 423, in the embodiments of
Having respect more particularly to the embodiment of
Finally, although not being shown in the drawings, manually and/or automatically operable drive means will typically be provided for actuating the obturating members via their respective shafts.
Number | Date | Country | Kind |
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07112265.9 | Jul 2007 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP08/58683 | 7/4/2008 | WO | 00 | 1/11/2010 |