Priority is claimed on Japanese Patent Application No. 2022-201933 filed on Dec. 19, 2022, the content of which is incorporated herein by reference.
The present invention relates to a cold plate.
Conventionally, a metal cold plate that cools a heating element by using a refrigerant flowing through an internal space of a housing is known (for example, see Patent Document 1).
Due to an increase in heat generation density according to high integration of electronic components in recent years, higher cooling performance in cold plates is required. In regard to this problem, a cold plate in which a so-called jet cooling method or two-phase flow cooling method is employed to improve a cooling performance has been proposed. For example, Patent Document 1 discloses a two-phase flow cooling type cold plate. A jet cooling type or a two-phase flow cooling type cold plate generally has a low-temperature flow path through which a refrigerant before receiving heat from a heating element flows, and a high-temperature flow path through which the refrigerant after receiving heat from the heating element flows.
However, when the cold plate is made of a metal (for example, Patent Document 1), there have been cases in which it is not easy to form a complicated refrigerant flow path including the high-temperature flow path and the low-temperature flow path.
One or more embodiments of the present invention provide a cold plate in which it is possible to easily form a refrigerant flow path including both a high-temperature flow path and a low-temperature flow path.
A cold plate according to one or more embodiments of the present invention includes a housing including a metal base plate and a resin cover, in which the base plate has a base part, the resin cover has an outer wall part joined to the base part, the housing has: an internal space surrounded by the base part and the outer wall part; an inflow hole communicating with the internal space, into which a refrigerant flows; and an outflow hole communicating with the internal space, through which the refrigerant flows out, the base plate includes a heat exchange part, the heat exchange part is positioned in the internal space, the heat exchange part transmits (i.e., transfers) heat received (i.e., absorbed) from a heating element to the refrigerant, the resin cover includes a low-temperature flow path and a high-temperature flow path, the low-temperature flow path is positioned in the internal space, the refrigerant before receiving heat from the heat exchange part flows through the low-temperature flow path, the high-temperature flow path is positioned in the internal space, the refrigerant after receiving heat from the heat exchange part flows through the high-temperature flow path, and the high-temperature flow path does not open to (i.e., is separated from) the low-temperature flow path.
According to the above described embodiments of the present invention, since the low-temperature flow path and the high-temperature flow path are provided in the resin cover, it is possible to form the flow paths more easily than, for example, when the flow paths are formed of a metal.
According to one or more embodiments of the present invention, in the cold plate of the above described embodiments, the resin cover may include a partition wall portion, the partition wall portion may separate the low-temperature flow path and the high-temperature flow path, and the partition wall portion may be joined to the base plate.
According to one or more embodiments of the present invention, in the cold plate of the above described embodiments, the partition wall portion may be joined to the heat exchange part.
According to one or more embodiments of the present invention, in the cold plate of any one of the above described embodiments, the low-temperature flow path may open to the heat exchange part at a first portion, the high-temperature flow path may open to the heat exchange part at a second portion, the first portion may be different from the second portion in position in a second direction intersecting a first direction, the high-temperature flow path may extends in the first direction, and the heat exchange part may include a plurality of fins extending in the second direction.
According to one or more embodiments of the present invention, in the cold plate of any one of the above described embodiments, the outer wall part, the low-temperature flow path, and the high-temperature flow path may be integrally formed.
According to one or more embodiments of the present invention, in the cold plate of any one of the above described embodiments, the high-temperature flow path may have a shape gradually broadening toward the outflow hole.
According to the above described embodiments of the present invention, it is possible to provide a cold plate in which it is possible to easily form the refrigerant flow path including both the high-temperature flow path and the low-temperature flow path.
Hereinafter, a cold plate according to a first embodiment of the present invention will be described on the basis of the drawings.
As illustrated in
Here, in the present embodiment, a thickness direction of the cold plate 100 may be simply referred to as a thickness direction Z. The thickness direction Z is also a direction in which the base plate 10 and the resin cover 20 face each other. A view from the thickness direction Z is referred to as a plan view. Also, one direction intersecting (for example, orthogonal to) the thickness direction Z is referred to as a first direction X. Also, a direction intersecting (for example, orthogonal to) both the thickness direction Z and the first direction X is referred to as a second direction Y. Also, a direction directed to the resin cover 20 from the base plate 10 in the thickness direction Z is referred to as a +Z direction or an upward direction. A direction opposite to the +Z direction is referred to as a −Z direction or a downward direction. One direction in the first direction X is referred to as a +X direction. A direction opposite to the +X direction is referred to as a −X direction. One direction in the second direction Y is referred to as a +Y direction. A direction opposite to the +Y direction is referred to as a −Y direction.
As a material of the base plate 10, a metal such as copper, a copper alloy, aluminum, or an aluminum alloy may be used. As illustrated in
As illustrated in
As illustrated in
As illustrated in
As a material of the resin cover 20, it is possible to use a hydrophobic resin. As a resin constituting the resin cover 20, for example, it is possible to use a thermoplastic crystalline plastic such as polyphenylene sulfide (PPS), polyamide, polypropylene, polyethylene terephthalate, polyether ether ketone (PEEK), or polyacetal (POM). A thermal conductivity of the resin cover 20 is lower than a thermal conductivity of the base plate 10 made of a metal.
As illustrated in
As illustrated in
The first recessed portion 21 and a communication hole 25a (to be described later) function as a low-temperature flow path P1 through which the refrigerant before receiving heat from the heat exchange part 12 flows. As illustrated in
Hereinafter, a portion of the resin cover 20 in which the recessed portions 21 and 22 are not formed in a plan view (a circumferential edge portion in a plan view) is referred to as a circumferential wall portion 24 (see also
Also, as illustrated in
A plurality of communication holes 25a that open to both the first recessed portion 21 and the second recessed portion 22 are formed in the blocking portion 25. That is, the communication holes 25a each penetrate the blocking portion 25 in the thickness direction Z. The communication hole 25a (the low-temperature flow path P1) opens to (i.e., communicates with) the heat exchange part 12. As illustrated in
As illustrated in
Here, the third recessed portion 23 (the high-temperature flow path P2) does not open to (i.e., is separated from) the first recessed portion 21 (the low-temperature flow path P1). That is, the third recessed portion 23 does not penetrate the blocking portion 25 in the thickness direction Z. Also, as illustrated in
As illustrated in
Hereinafter, the circumferential wall portion 24 of the main member 20B and the top plate part 20A may be collectively referred to as an outer wall part W of the resin cover 20. The outer wall part W has a topped cylindrical shape. The internal space S described above is a space surrounded by the topped cylindrical outer wall part W and the plate-shaped base part 11 of the base plate 10. As illustrated in
Hereinafter, details of joining the base plate 10 and the resin cover 20 will be described. In the present embodiment, the fitting groove 11c and the circumferential wall portion 24 (the outer wall part W) may be joined by heat fusion, and the upper end surface 13a of the fin 13 and the blocking portion 25 (the partition wall portion B) may be joined by heat fusion.
As illustrated in
During heat fusion, the base plate 10 is heated, and the circumferential wall portion 24 and the blocking portion 25 are pressed against the roughened fitting groove 11c and upper end surface 13a (that is, the first roughened portion 40A and the second roughened portion 40B), respectively. At this time, the base plate 10 is heated to a temperature equal to or higher than a melting point of the resin constituting the resin cover 20. Therefore, a portion of the circumferential wall portion 24 and the blocking portion 25 pressed against the base plate 10 are melted and enter the micropores 41.
Then, when the base plate 10 is cooled after heating, the molten resin becomes solidified inside the micropores 41. The solidified resin functions as an anchor, and the resin cover 20 and the base plate 10 are firmly joined at both the first roughened portion 40A and the second roughened portion 40B. Since the base plate 10 and the resin cover 20 are firmly joined, it is possible to improve airtightness of the internal space S.
As a surface treatment performed on the fitting groove 11c and the upper end surface 13a to form the roughened portions 40A and 40B, it is possible to employ laser irradiation or a chemical conversion treatment such as etching. For example, the plurality of micropore 41 having a depth of about 10 to 100 μm may be formed in the joining region (the fitting groove 11c and the upper end surface 13a) by using a laser. Also, the plurality of micropores 41 may be formed in a closed loop at predetermined intervals. A distance between the micropores 41 may be, for example, about 500 μm from a diameter of the micropore 41. Also, the joining region may be oxidized. According to these methods, it is possible to secure a sufficient joining surface area between the base plate 10 and the resin cover 20.
Next, an operation of the cold plate 100 configured as above will be described.
The cold plate 100 is a heat dissipation module that receives heat from a heating element via the base plate 10 and releases the received heat to the outside. Hereinafter, a principle of heat dissipation will be described.
A refrigerant is supplied to the internal space S of the cold plate 100 through the inflow hole H1. As illustrated in
The cold plate 100 may be a so-called two-phase flow cooling type cold plate. That is, the cold plate 100 may be configured such that the refrigerant evaporates from a liquid to a gas in the heat exchange part 12. In this case, it is possible to efficiently cool the heating element by evaporative latent heat of the refrigerant. In the two-phase flow cooling type cold plate 100, a liquid refrigerant flows through the low-temperature flow path P1, and a gas refrigerant flows through the high-temperature flow path P2.
Also, the cold plate 100 may be a so-called jet cooling type cold plate. That is, the cold plate 100 may be configured such that the refrigerant is accelerated by a flow path resistance of the communication holes 25a and is ejected at a high flow rate to the heat exchange part 12. Even with this configuration, it is possible to efficiently cool the heating element by the cold plate 100. In the jet cooling type cold plate 100, a liquid refrigerant flows through both the low-temperature flow path P1 and the high-temperature flow path P2.
As described above, the cold plate 100 according to the present embodiment may include the housing 1 having the base plate 10 which has the base part 11 and the resin cover 20 which has the outer wall part W (the top plate part 20A and the circumferential wall portion 24) joined to the base part 11, in which the internal space S surrounded by the base part 11 and the outer wall part W, the inflow hole H1 communicating with the internal space S and into which a refrigerant flows, and the outflow hole H2 communicating with the internal space S and through which the refrigerant flows out are formed in the housing 1, the base plate 10 includes the heat exchange part 12 positioned in the internal space S and configured to transmit heat received from the heating element to the refrigerant, and the resin cover 20 includes the low-temperature flow path P1 (the first recessed portion 21) positioned in the internal space S and through which the refrigerant before receiving heat from the heat exchange part 12 flows, and the high-temperature flow path P2 (the third recessed portion 23) positioned in the internal space S, through which the refrigerant after receiving heat from the heat exchange part 12 flows, and not opening to the low-temperature flow path P1.
According to this configuration, since the cold plate 100 has the low-temperature flow path P1 and the high-temperature flow path P2, it is possible to apply the two-phase flow cooling method or the jet cooling method to the cold plate 100. Also, since the low-temperature flow path P1 and the high-temperature flow path P2 are provided in the resin cover 20, it is possible to form the flow paths P1 and P2 more easily than, for example, when the flow paths P1 and P2 are formed of a metal. Also, since the low-temperature flow path P1 is formed of a resin having a lower thermal conductivity than a metal, when the two-phase flow cooling method is applied to the cold plate 100, it is possible to prevent the refrigerant from evaporating not in the heat exchange part 12 but in the low-temperature flow path P1. Also, when the high-temperature flow path P2 is formed of a hydrophobic resin, it is possible to prevent the refrigerant that has once evaporated in the heat exchange part 12 from adhering to the high-temperature flow path P2 as a liquid. Thereby, it is possible to stabilize a cooling efficiency of the cold plate 100.
Also, the resin cover 20 includes the partition wall portion B (the blocking portion 25) separating the low-temperature flow path P1 and the high-temperature flow path P2, and the partition wall portion B is joined to the base plate 10. With this configuration, it is possible to join the base plate 10 and the resin cover 20 more firmly than, for example, when only the outer wall part W is joined to the base plate 10. Also, when the partition wall portion B is joined to the resin cover 20, it is possible to reduce a possibility that the refrigerant will move between the low-temperature flow path P1 and the high-temperature flow path P2 without passing through the heat exchange part 12. Particularly, when the two-phase flow cooling method is applied to the cold plate 100, an internal pressure of the cold plate 100 increases due to an increase in volume of the refrigerant due to evaporation. Thereby, there is an increased possibility that the refrigerant will move between the low-temperature flow path P1 and the high-temperature flow path P2 without passing through the heat exchange part 12. Therefore, the partition wall portion B may be joined to the base plate 10 to prevent the refrigerant from moving between the flow paths P1 and P2.
Also, the partition wall portion B is joined to the heat exchange part 12. More specifically, the partition wall portion B is joined to the plurality of fins 13. With this configuration, it is possible to use the heat exchange part 12 as a joining object for the partition wall portion B.
Also, a portion at which the low-temperature flow path P1 opens to the heat exchange part 12 (the third recessed portion 23) and a portion at which the high-temperature flow path P2 opens to the heat exchange part 12 (the communication hole 25a) are at different positions in the second direction Y intersecting the first direction X in which the high-temperature flow path P2 extends, and the heat exchange part 12 includes the plurality of fins 13 extending in the second direction Y. The third recessed portion, which is a portion at which the low-temperature flow path P1 opens to the heat exchange part 12, is also referred to as a first portion. The communication hole 25a, which is a portion at which the high-temperature flow path P2 opens to the heat exchange part 12, is also referred to as a second portion. With this configuration, it is possible to guide the refrigerant from the low-temperature flow path P1 to the high-temperature flow path P2 by using the fins 13.
Next, a second embodiment will be described, but a basic configuration is the same as that of the first embodiment. Therefore, components which are the same are denoted by the same reference signs, description thereof will be omitted, and only different points will be described.
As illustrated in
Specifically, the resin cover 50 according to the present embodiment may include a top plate portion 51, a circumferential wall portion 52, and a meandering wall portion 53 as illustrated in
As illustrated in
A dimension of the meandering wall portion 53 in a first direction X is smaller than an inner diameter of the outer wall part W in the first direction X. Thereby, two gaps in the first direction X are provided between the meandering wall portion 53 and the outer wall part W. The two gaps are positioned on both sides of the meandering wall portion 53 in the first direction X. An inflow hole H1 opens to one gap (hereinafter referred to as a branch space S1) of the two gaps. An outflow hole H2 opens to the other gap (hereinafter referred to as a joining space S2) of the two gaps.
As illustrated in
As illustrated in
Similarly to the cold plate 100 according to the first embodiment, the cold plate 200 configured as above functions as a heat dissipation module that receives heat from a heating element via the base plate 10 and releases the received heat to the outside. Hereinafter, a principle of heat dissipation will be described.
As illustrated in
Note that, as illustrated in
As described above, in the cold plate 200 according to the present embodiment, the resin cover 50 may have the low-temperature flow path P1 and the high-temperature flow path P2 similarly to the cold plate 100 according to the first embodiment. With this configuration, it is possible to form the flow paths P1 and P2 can more easily than, for example, when the flow paths P1 and P2 are formed of a metal.
Further, in the cold plate 200 according to the present embodiment, the outer wall part W, the low-temperature flow path P1, and the high-temperature flow path P2 may be integrally formed. With this configuration, it is possible to manufacture the resin cover 50 more easily than, for example, when the outer wall part W, the low-temperature flow path P1, and the high-temperature flow path P2 are formed separately.
Note that, the technical scope of the present invention is not limited to the above-described embodiments, and various modifications may be made in a range not departing from the meaning of the present invention.
Also, the heat exchange part 12 may not have the fins 13. A configuration of the heat exchange part 12 may be changed as appropriate as long as it is possible to transmit heat received from the heating element to the refrigerant.
Also, depending on the position and shape of the partition wall portion B, the partition wall portion B may be joined to a portion of the base plate 10 other than the heat exchange part 12.
Also, the partition wall portion B may not be joined to the base plate 10 as long as it is possible to suppress movement of the refrigerant between the low-temperature flow path P1 and the high-temperature flow path P2.
Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present invention. Accordingly, the scope of the invention should be limited only by the attached claims.
Number | Date | Country | Kind |
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2022-201933 | Dec 2022 | JP | national |