The present invention relates to a high strength steel sheet having high ductility and formability and to a method to obtain such steel sheet.
To manufacture various items such as parts of body structural members and body panels for automotive vehicles, it is known to use sheets made of DP (Dual Phase) steels or TRIP (Transformation Induced Plasticity) steels.
To reduce the weight of the automotive in order to improve their fuel efficiency in view of the global environmental conservation, it is desirable to have sheets having improved yield and tensile strengths. But such sheets must also have a good ductility and a good formability and more specifically a good stretch flangeability.
In addition to these mechanical requirements, such steel sheets have to show a good resistance to liquid metal embrittlement (LME). Zinc or Zinc-alloy coated steel sheets are very effective for corrosion resistance and are thus widely used in the automotive industry. However, it has been experienced that arc or resistance welding of certain steels can cause the appearance of particular cracks due to a phenomenon called Liquid Metal Embrittlement (“LME”) or Liquid Metal Assisted Cracking (“LMAC”). This phenomenon is characterized by the penetration of liquid Zn along the grain boundaries of underlying steel substrate, under applied stresses or internal stresses resulting from restraint, thermal dilatation or phases transformations. It is known that adding elements like carbon or silicon are detrimental for LME.
The automotive industry usually assesses such resistance by limiting the upper value of a so-called LME index calculated according to the following equation:
LME index=% C+% Si/4,
wherein % C and % Si stands respectively for the weight percentages of carbon and silicon in the steel.
The publication WO2010029983 describes a method to obtain a high strength steel sheet with a tensile strength higher than 980 MPa, and even higher than 1180 MPa. By using high amount of silicon in steel composition of the invention with tensile strength higher than 1470 MPa, the liquid metal embrittlement resistance of the steel will however be decreased.
In the publication WO2018073919, a high strength galvanized and galvannealed steel sheet is described. A high amount of manganese and silicon is necessary to obtain a tensile strength higher than 1470 MPa. A high level of manganese may create segregation issues detrimental for ductility and a high level of silicon will decrease liquid metal embrittlement resistance.
In the publication WO2009099079, a high strength galvanized steel sheet is produced with a tensile strength higher than 1200 MPa, a total elongation higher than 13% and a hole expansion ratio higher than 50%. The microstructure of this steel sheet contains 0% to 10% of ferrite, 0% to 10% of martensite, 60% to 95% of tempered martensite and contains 5% to 20% of retained austenite. To increase the value of tensile strength to more than 1470 MPa, the microstructure of this steel sheet comprises high amount of tempered martensite, and very low amount of retained austenite, which highly reduce the ductility of the steel sheet.
It is an object of the present invention to provide a steel sheet reaching a yield strength of at least 1100 MPa, a tensile strength of at least 1470 MPa, a total elongation of at least 13%, a hole expansion ratio of at least 15% and a LME index of less than 0.70.
The present invention provides a cold-rolled and heat-treated steel sheet, made of a steel having a composition comprising, by weight percent:
The present invention also provides a method for manufacturing a cold-rolled and heat-treated steel sheet, comprising the following successive steps:
The invention will now be described in detail and illustrated by examples without introducing limitations.
Hereinafter, Ac3 designates the transformation temperature above which austenite is completely stable, Ar3 designates the temperature until which the microstructure remains fully austenitic upon cooling, Ms designates the martensite start temperature, i.e. the temperature at which the austenite begins to transform into martensite upon cooling.
All compositional percentages are given in weight percent (wt.%), unless indicated otherwise.
The composition of the steel according to the invention comprises, by weight percent:
In a preferred embodiment, the cumulated amount of silicon and aluminium Si+Al is equal to or above 1.6%.
Preferably, the cumulated amount of niobium and titanium Nb+Ti is higher than 0.01%.
Some elements can optionally be added to the composition of the steel according to the invention:
The remainder of the composition of the steel is iron and impurities resulting from the smelting. In this respect, Cu, S, P and N at least are considered as residual elements which are unavoidable impurities. Therefore, their contents are less than 0.03% for Cu, 0.010% for S, 0.020% for P and 0.008% for N.
Preferably, the composition of the steel is such that the steel has a carbon equivalent Ceq lower or equal to 0.55%, the carbon equivalent being defined as Ceq=% C+% Mn/20+% Si/28+2*% P
The microstructure of the cold-rolled and heat-treated steel sheet according to the invention will be now described.
The cold-rolled and heat-treated steel sheet has a structure consisting of, in surface fraction:
The surface fractions are determined through the following method: a specimen is cut from the cold-rolled and heat-treated, polished and etched with a reagent known per se, to reveal the microstructure. The section is afterwards examined through optical or scanning electron microscope, for example with a Scanning Electron Microscope with a Field Emission Gun (“FEG-SEM”) at a magnification greater than 5000×, coupled to an Electron Backscatter Diffraction (“EBSD”) device and to a Transmission Electron Microscopy (TEM).
The determination of the surface fraction of each constituent are performed with image analysis through a method known per se. The retained austenite fraction is for example determined by X-ray diffraction (XRD).
The microstructure of the cold-rolled and heat-treated steel sheet includes at least 15% of austenite which is, at room temperature, retained austenite. When present in surface fraction of at least 15%, retained austenite contributes to increasing ductility. Above 30%, the required level of hole expansion ratio HER according to ISO 16630:2009 is lower than 15%, as the carbon content in austenite would be too low to stabilize austenite.
The carbon content of the retained austenite is above 0.7% to ensure that the steel sheet according to the invention can reach the hole expansion ratio and strength and elongation targeted.
The microstructure of the cold-rolled and heat-treated steel sheet includes tempered martensite in an amount of 70 to 85% in surface fraction.
Tempered martensite is the martensite formed upon cooling after the annealing then tempered during the partitioning step.
The microstructure of the cold-rolled and heat-treated steel sheet includes at most 5% of fresh martensite and at most 5% of bainite.
Fresh martensite is the martensite that can be formed upon cooling after the partitioning step.
In a preferred embodiment, the cold-rolled and heat-treated steel sheet according to the invention is such that the surface fraction of fresh martensite is below 2% and that the surface fraction of bainite is below 2%.
In another embodiment, the cold-rolled and heat-treated steel sheet according to the invention is such that no fresh martensite no bainite is contained.
The microstructure of the cold-rolled and heat-treated steel sheet according to the invention contains no ferrite and no pearlite.
The steel sheet according to the invention can be produced by any appropriate manufacturing method and the man skilled in the art can define one. It is however preferred to use the method according to the invention comprising the following steps:
Hot rolled sheet having a thickness between, for example, 1.8 to 6 mm, can be produced by casting a steel having a composition as mentioned above so as to obtain a slab, reheating the slab at a temperature Treheat comprised between 1150° C. and 1300° C., and hot rolling the reheated slab, the final rolling temperature being higher than Ar3, to obtain a hot rolled steel.
The final rolling temperature is preferably of at most 1000° C., in order to avoid coarsening of the austenitic grains.
The hot-rolled steel is then cooled, at a cooling rate for example comprised between 1° C./s and 120° C./s, and coiled at a temperature Tcoii comprised between 200° C. and 700° C. In a preferred embodiment, Tcoii is comprised between 450° C. and 650° C.
The hot rolled steel sheet after coiling comprises a grain boundary oxidation layer having a maximum thickness of 5 μm.
After the coiling, the sheet can be pickled.
The hot-rolled steel sheet can then be annealed, in order to improve the cold-rollability and the toughness of the hot-rolled steel sheet, and in order to provide a hot-rolled and annealed steel sheet which is suitable for producing a cold-rolled and heat-treated steel sheet having high mechanical properties, in particular a high strength and a high ductility.
In a preferred embodiment, the annealing performed on the hot-rolled steel sheet is a batch annealing, performed at a temperature comprised between 500 and 800° C., during 1000 s to 108000 s.
The hot-rolled and annealed steel sheet is then optionally pickled.
The hot-rolled and annealed steel sheet is then cold-rolled to obtain a cold rolled steel sheet having a thickness that can be, for example, between 0.7 mm and 3 mm, or even better in the range of 0.8 mm to 2 mm.
The cold-rolling reduction ratio is preferably comprised between 20% and 80%. Below 20%, the recrystallization during subsequent heat-treatment is not favored, which may impair the ductility of the cold-rolled and heat-treated steel sheet. Above 80%, there is a risk of edge cracking during cold-rolling.
The cold-rolled steel sheet is then heat treated on a continuous annealing line.
The heat treatment comprises the steps of:
The reheating rate to the annealing temperature is preferably comprised between 1° C./s and 200° C./s.
The cooling rate is chosen to avoid the formation of pearlite upon cooling.
During this quenching step, the austenite partly transforms into martensite.
If the quenching temperature is lower than (Ms-140° C.), the fraction of tempered martensite in the final structure is too high, leading to a final austenite fraction below 15%, which is detrimental for the total elongation of the steel. Besides, if the quenching temperature is higher than (Ms-75° C.), the desired hole expansion ratio is not achieved.
2 grades, which compositions are gathered in table 1, were cast in semi-products and processed into steel sheets following the process parameters gathered in table 2.
0.29
0.002
The tested compositions are gathered in the following table wherein the element contents are expressed in weight percent. No amount of vanadium was added.
For a given steel, one skilled in the art knows how to determine Ar3, Ac3 and Ms through dilatometry tests and metallography analysis.
225
750
B
Steel semi-products, as cast, were reheated at 1250° C., hot rolled above Ar3 and then coiled, pickled, optionally annealed during 8 h, pickled and cold rolled with a 50% reduction rate. They were then reheated, quenched and partitioned before being cooled to room temperature. In trials 5 and 6 steels are only hot rolled and coiled. The following specific conditions were applied:
Some samples of hot rolled sheet after coiling were analyzed to assess the possible presence of a grain boundary oxidation layer and the corresponding results are gathered in table 3.
Some samples of cold rolled and heat-treated sheets were then analyzed and the corresponding microstructure elements and mechanical properties were respectively gathered in table 4 and 5.
Grain boundary oxidation is intergranular oxidation which is characterized by discontinuities on the surface of the coiled sheet. In the iron layer on the steel surface, oxides are dispersed between the grains. The grain boundaries of the final microstructure naturally constitute diffusion short-circuits for elements that are more oxidizable than iron compared to a uniform diffusion in the matrix. The result is more marked oxidation and deeper oxidation at the level of the grain boundaries.
The presence of a grain boundary oxidation layer (GBO) on the hot rolled steel sheet after coiling was determined:
Trials 1 to 3 and 7 show good control of the GBO growth and even full inhibition for trials 1 and 2, due to the combination of the steel composition and the coiling temperature range. Trial 5 exhibit poor results due to the high coiling temperature whereas trial 6 does not show good results due to the absence of molybdenum in the grade.
64
6
The phase percentages of the microstructures of the obtained cold rolled steel sheet were determined:
Mechanical properties of the tested samples were determined and gathered in the following table:
The yield strength YS, the tensile strength TS and the uniform elongation TE are measured according to ISO standard ISO 6892-1, published in October 2009. The hole expansion ratio HER is measured according to ISO standard 16630:2009. Due to differences in the methods of measure, the values of the hole expansion ratio HER according to the ISO standard 16630:2009 are very different and not comparable to the values of the hole expansion ratio A according to the JFS T 1001 (Japan Iron and Steel Federation standard).
The examples show that the steel sheets according to the invention, namely examples 1-3 and 7 are the only one to show all the targeted properties thanks to their specific composition and microstructures. The cold rolled and annealed steel sheet of the example 4 has a chemical composition corresponding to the invention, and is quenched at a temperature Tq equal to 225° C., which creates more fresh martensite leading to a low level of hole expansion ratio.
Number | Date | Country | Kind |
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PCT/IB2018/060251 | Dec 2018 | IB | international |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2019/060889 | 12/17/2019 | WO | 00 |