The present application is a 35 U.S.C. §§ 371 national phase conversion of PCT/EP2020/060504, filed Apr. 15, 2020, the contents of which are incorporated herein by reference, which claims priority of German Patent Application No. 10 2019 110 271.5 filed Apr. 18, 2019, the contents of which are incorporated by reference herein. The PCT International Application was published in the German language.
The present invention is based on a method for operating a cold rolling mill,
The present invention is furthermore based on a cold rolling mill,
Magnetic steel sheet is a relatively thin steel. To improve the magnetic properties, that steel sheet may contain a relatively high proportion of silicon. In the production of steel sheets of this type, during cold rolling, there is a risk of strip cracks. The strip cracks, in turn, result from edge cracks, which can occur during cold rolling. Causes of the edge cracks include brittleness and fragility of the steel strip, which is still unrolled, caused by the cold rolling, in conjunction with loads to which the steel strip is subjected during cold rolling.
The brittleness and fragility of steel sheet having a high proportion of silicon (or else a high proportion of aluminum) depends largely on the temperature of the steel strip during cold rolling. In particular, it is known that a higher temperature leads to a significant decrease in brittleness and thus to a reduction in the risk of strip cracks.
During cold rolling, the temperature of the steel strip increases due to the forming work introduced into the steel strip. During the first pass of the cold rolling, however, the temperature of the steel strip often only corresponds to the ambient temperature, i.e. typically approx. 20° C.
In continuous tandem mill trains (for example of the PLTCM=Pickling Line Tandem Cold Mill or CTCM=Continuous Tandem Cold Mill types), it is known to arrange a strip-heating device in the form of an induction heater in a region upstream of the first roll stand of the continuous tandem mill train. The temperature of the steel strip is raised by the strip-heating device, for example in a range of from approx. 80° C. to approx. 160° C. This significantly reduces the brittleness of the steel strip, so that there is a considerably lower risk of strip cracks. Furthermore, this makes it possible to perform the rolling at a higher rolling speed, causing the productivity of the continuous tandem mill train to increase.
The induction heater requires considerable structural space. However, the system layout of a continuous tandem mill train makes generally readily possible to arrange a corresponding induction heater upstream of the first roll stand of the continuous tandem mill train.
However, in a discontinuous tandem cold rolling mill train or a cold-rolling reversing stand, such structural space is often not available. In particular, these systems usually have a very compact structure in order to keep the off-gauge length as small as possible, i.e. that strip length which lies outside the desired tolerances at the head region and foot region of the cold-rolled steel strip and therefore has to be scrapped.
It is conceivable to also provide an induction heater of this type in the inlet region in the case of a discontinuous tandem cold rolling mill train or in the case of a cold-rolling reversing stand. However, this would necessitate arranging the uncoiling reel, from which the steel strip is uncoiled before the first rolling pass of the cold rolling, correspondingly far away from the roll stand which carries out the first rolling pass of the cold rolling. In addition to the conversion work, this would result in the off-gauge length of all cold-rolled steel strips, even those steel strips which can be cold rolled and without prior heating, being correspondingly enlarged, and thereby reducing the output and increasing the amount of scrap which arises.
The object of the present invention is to provide options which make it possible to roll brittle and fragile steel strips in a discontinuous cold rolling mill without the risk or at least with a significantly reduced risk of strip cracks developing, and nevertheless to keep the off-gauge length small, at least for steel strips that are not subject to strip cracks even without prior heating.
The object is achieved by a method for operating a cold rolling mill, wherein the method has the features of the operating method disclosed herein.
According to the invention, the second steel strip is heated while it is being fed to the roll stand, wherein the second path is also longer than the first path. The uncoiling reel from which the second steel strip is uncoiled may be the first uncoiling reel. As an alternative, it may be a second uncoiling reel which is different from the first uncoiling reel.
The second steel strip is preferably heated by an induction heater. Heating of this type is simple, effective, cost-effective, reliable and robust. It is preferably provided that
This makes threading of the second steel strip possible in a simple manner without the risk of the heating device being damaged by the second steel strip.
The second steel strip is preferably moved somewhat away from the roll stand between the placement of the heating device against the second steel strip and the subsequent continuation of the feeding of the second steel strip toward the roll stand, such that the head of the second steel strip stops at the outlet of the heating device. This makes it possible to preheat the entire second steel strip, so that the starting region of the second steel strip, directly adjoining the head of the strip is rolled already in a preheated state.
The object is also achieved by a cold rolling mill having the features disclosed herein.
According to the invention, a cold rolling mill of the type mentioned at the beginning is configured so that a heating device, by which the second steel strip can be heated, is arranged in the second path. This causes the second steel strip to be fed to the roll stand at a temperature which is higher than that temperature of the second steel strip at which the second strip is uncoiled from the first or second uncoiling reel, and the second path is longer than the first path.
In the same way as performed by the method for operating the cold rolling mill, the uncoiling reel from which the second steel strip is uncoiled, may be alternatively the first uncoiling reel or a second uncoiling reel which is different from the first uncoiling reel.
A first possible configuration of the cold rolling mill provides that the second steel strip is uncoiled from the first uncoiling reel;
As an alternative,
As an alternative, it is possible, that the second steel strip is uncoiled from the second uncoiling reel, and that a driver device is arranged upstream of the roll stand, such that the first path extends via the driver device from the first uncoiling reel to the roll stand and the second path extends from the second uncoiling reel to the roll stand via the driver device, and that the heating device is arranged between the second uncoiling reel and the driver device.
In the last-mentioned embodiment, the heating device can preferably be placed against the second steel strip and parallel to the second steel strip, but transversely in relation to a transport direction of the second steel strip from the second uncoiling reel to the driver device, or can be placed against the second steel strip orthogonally in relation to the second steel strip.
Irrespective of the rest of the configuration of the cold rolling mill, the heating device is preferably in the form of an induction heater. This configuration of the heating device is simple, effective, cost-effective, reliable and robust.
The characteristics, features and advantages of this invention that are described above and the manner in which they are achieved become clearer and more distinctly comprehensible in connection with the following description of the exemplary embodiments, which are explained in more detail in conjunction with the drawings, in which, in a schematic depiction:
A first embodiment of the present invention will first be explained below in conjunction with
According to
It is possible for the roll stand 1 to be the only roll stand of the cold rolling mill. In this case, the steel strip 3 is generally reversingly rolled in the roll stand 1. As an alternative, there may be further roll stands, not illustrated in
On the path from the first uncoiling reel 2 to the roll stand 1, during the feeding to the roll stand 1, the first steel strip 3 is not heated. For this reason, a heating device 6 (see
After the first steel strip 3 has been rolled, there is initially a usually relatively short pause in rolling. During the pause in rolling, in accordance with the illustration in
In order to cold roll the second steel strip 7, the second steel strip 7 is likewise uncoiled from the first uncoiling reel 2 and then fed to the roll stand 1. The feeding takes place starting from the first uncoiling reel 2, but via a second path. The second steel strip 7 is also cold rolled in the roll stand 1 immediately after the uncoiling operation. The expression “immediately after the uncoiling operation” is intended to mean, as before, that no other rolling pass takes place between the uncoiling of the second steel strip 7 and the rolling pass performed by the roll stand 1. The rolling pass performed by the roll stand 1 is therefore the first rolling pass of the cold rolling operation. However, it is also possible for other devices to be present, through which devices the second steel strip 7 passes between the uncoiling from the first uncoiling reel 2 and the arrival at the roll stand 1. Examples of such devices are, as before, a deflecting-roller pair 4 and a straightening driver 5.
In contrast to the first steel strip 3, however, the second steel strip 7 is heated on the path from the first uncoiling reel 2 to the roll stand 1, while it is being fed to the roll stand 1. For this reason, the heating device 6 is arranged in the second path. The second steel strip 7 is thus fed to the roll stand 1 at a temperature which is higher than that temperature of the second steel strip 7 at which the second steel strip is uncoiled from the first uncoiling reel 2.
In order to provide the necessary space for the heating device 6, the first uncoiling reel 2 is arranged on a movable platform 8 in the context of the configuration in
In the context of the configuration according to
The heating device 6 may be designed as required. It is preferably in the form of an induction heater.
In specific cases, it may be possible for the heating device 6 to be able to be placed against the second steel strip 7 regardless of whether the movable platform 8 is in the first or in the second position. It is at least the case, however, that it can be placed against the steel strip when the movable platform 8 is in the second position.
In order to roll the second steel strip 7, in accordance with the illustration in
After the heating device 6 has been placed against the second steel strip 7, the further feeding to the roll stand 1 preferably does not take place immediately. Rather, firstly, the second steel strip 7 is preferably moved somewhat away from the roll stand 1. The movement away is preferably far enough that the head 9 of the second steel strip 7 stops at the outlet of the heating device 6, approximately at a point designated by B in
In accordance with the illustration in
A second embodiment of the present invention will now be explained in conjunction with
According to
As before, it is possible for the roll stand 1 to be the only roll stand of the cold rolling mill. As an alternative, there may be further roll stands, not illustrated in
During the feeding to the roll stand 1, on the path from the first uncoiling reel 2 to the roll stand 1, the first steel strip 3 is not heated as before. For this reason, the heating device 6 (see
After the first steel strip 3 has been rolled, there is, as before, initially a usually relatively short pause in rolling. In accordance with
In order to cold roll the second steel strip 7, as before, the second steel strip 7 is likewise uncoiled from the first uncoiling reel 2 and then fed to the roll stand 1. Starting from the first uncoiling reel 2, the feeding takes place via a second path. The second steel strip 7 is also cold rolled in the roll stand 1 immediately after the uncoiling operation. The expression “immediately after the uncoiling operation” is intended, as before, to mean that no other rolling pass takes place between the uncoiling of the second steel strip 7 and the rolling pass performed by the roll stand 1. The rolling pass performed by the roll stand 1 is therefore the first rolling pass of the cold rolling operation.
In contrast to the first steel strip 3, however, as before, the second steel strip 7 is heated on the path from the first uncoiling reel 2 to the roll stand 1, while the second steel strip is being fed to the roll stand 1. For this reason, the heating device 6 is arranged in the second path. The second steel strip 7 is thus fed to the roll stand 1 at a temperature which is higher than that temperature of the second steel strip 7 at which it is uncoiled from the first uncoiling reel 2.
In order to create the necessary space for the heating device 6, a loop lifter 12 is arranged between the first uncoiling reel 2 and the roll stand 1 in the context of the configuration of
In the context of the configuration according to
The heating device 6 may be designed as required. It is preferably in the form of an induction heater.
In the context of the configuration of the cold rolling mill according to
In accordance with the illustration in
In accordance with the illustration in
A third embodiment of the present invention is now explained in conjunction with
According to
As before, it is again possible for the roll stand 1 to be the only roll stand of the cold rolling mill. As an alternative, there may be further roll stands, not illustrated in
On the path from the first uncoiling reel 2 to the roll stand 1, during the feeding to the roll stand 1, as before, the first steel strip 3 is not heated. As before, the first steel strip 3 is thus fed to the roll stand 1, as before, at that temperature of the first steel strip 3 at which it is uncoiled from the first uncoiling reel 2.
After the first steel strip 3 has been rolled, as before, there is, as before, initially a usually relatively short pause in rolling. The corresponding state is illustrated in
In order to cold roll the second steel strip 7, the second steel strip 7 is uncoiled from a second uncoiling reel 15 and then is fed to the roll stand 1. The second uncoiling reel 15 is an uncoiling reel which is different than the first uncoiling reel 2. Starting from the second uncoiling reel 15, the feeding takes place via a second path. The second steel strip 7 is also cold rolled in the roll stand 1 immediately after the uncoiling operation. As before, the expression “immediately after the uncoiling operation” is intended to mean that no other rolling pass takes place between the uncoiling of the second steel strip 7 and the rolling pass performed by the roll stand 1. The rolling pass performed by the roll stand 1 is therefore the first rolling pass of the cold rolling operation. However, in accordance with the illustration in
In contrast to the first steel strip 3, the second steel strip 7, as before, is heated on the path from the second uncoiling reel 15 to the roll stand 1, while it is being fed to the roll stand 1. For this reason, the heating device 6 is arranged in the second path. The second steel strip 7 is thus fed to the roll stand 1 at a temperature which is higher than that temperature of the second steel strip 7 at which it is uncoiled from the second uncoiling reel 15.
In order to be able to feed the first steel strip 3 starting from the first uncoiling reel 2 as well as the second steel strip 7, starting from the second uncoiling reel 15 to the roll stand 1, a driver device 18 is arranged upstream of the roll stand 1. Both paths thus extend from the respective uncoiling reel 2, 15 via the driver device 18 to the roll stand 1.
Furthermore, in order to be able to keep the spacing between the first uncoiling reel 2 and the roll stand 1 as small as possible, the heating device 6 is arranged between the second uncoiling reel 15 and the driver device 18 in the context of the configuration of
In the context of the configuration according to
The heating device 6 may be designed as required. It is preferably in the form of an induction heater.
In accordance with the illustration in
Various configurations of the principles explained above are also possible. For example, in the context of the last-explained configuration, it is possible to lift off the upper roller of the deflecting-roller pair 19 from the second steel strip 7 as soon as the driver device 18 engages the second steel strip 7. The upper roller of the deflecting-roller pair 19 may also assume the function of a hold-down roller at the same time. Furthermore, the order in which the first and the second steel strips 3, 7 are rolled is of secondary importance in all configurations of the present invention. It is therefore also the case that the second steel strip 7 may be rolled first, and only then, after a pause in rolling, may the first steel strip 3 be rolled.
The present invention has many advantages. In particular, steel strips which are relatively ductile in the cold state can be classified as first steel strips 3 and, also in the prior art, can be rolled with a very small off-gauge length. By contrast, steel strips which are brittle and fragile in the cold state, particularly magnetic steel sheet, can be classified as second steel strips 7. Therefore, these steel strips are heated in the roll stand 1 before the rolling. Although these steel strips therefore have a greater off-gauge length, they can be rolled reliably and without the risk of strip cracks. Because the heating device 6 is only placed against the second steel strip after the respective second steel strip 7 has passed through the region in which the heating device 6 is placed against the respective second steel strip 7, the heating device 6 is also reliably protected from damage when the respective second steel strip 7 is strongly curved or has a ski. In the case of the configuration according to
Although the invention has been illustrated and described in more detail by the preferred exemplary embodiment, the invention is not limited by the examples disclosed, and other variations can be derived therefrom by a person skilled in the art without departing from the scope of protection of the invention.
Number | Date | Country | Kind |
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10 2019 110 271.5 | Apr 2019 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/060504 | 4/15/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/212372 | 10/22/2020 | WO | A |
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Entry |
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International Search Report dated Jul. 28, 2020 in corresponding PCT International Application No. PCT/EP2020/060504. |
Written Opinion dated Jul. 28, 2020 in corresponding PCT International Application No. PCT/EP2020/060504. |
Number | Date | Country | |
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20220184676 A1 | Jun 2022 | US |