Collapsible bassinet/infant seat with canopy

Information

  • Patent Grant
  • 6257659
  • Patent Number
    6,257,659
  • Date Filed
    Friday, June 25, 1999
    25 years ago
  • Date Issued
    Tuesday, July 10, 2001
    23 years ago
Abstract
The infant product of the invention is of the type having an infant receptacle suspended from a frame. The infant product is foldable between a deployed position for use and a compact configuration for shipping and storage. In the assembled configuration, the infant receptacle is convertible between a bassinet configuration in which the infant receptacle has a substantially planar support surface and an infant seat configuration in which the support surface of the infant receptacle is partially titled or disposed at an angle such that the infant can be supported in an elevated or seated position. The infant product may include a fabric canopy incorporating floating webs and a quick connect system for securing the canopy in an open position. When the canopy is closed, it is folded so as to lie flat against the infant receptacle. The infant receptacle may also include a lateral support assembly to cradle the infant.
Description




FIELD OF THE INVENTION




This invention relates to a convertible infant product and, more particularly, to a collapsible bassinet/infant seat having a canopy.




BACKGROUND OF THE INVENTION




Sleep products are generally tailored to the age and size of the user. Infants generally start out sleeping in a bassinet or cradle. Toddlers use cribs up until they are ready to sleep in a conventional bed.




Bassinets and cradles are generally small and can be kept in a parent's room so that the infant is close to the parents during its first few months. Known bassinets and cradles are not collapsible into a compact configuration and only function as sleep products. Moreover, bassinets and cradles have a limited life and use because they are quickly outgrown by infants. However, cribs are generally too large to fit into a parent's room. Thus, there is a need for a smaller sleep product for use in a parent's room that has a sleep surface and sufficient depth to laterally restrain the infant during use, but that overcomes the limited life and use associated with known bassinets and cradles.




U.S. Pat. No. 4,967,432 to Kujawski et al., which is assigned to the assignee of this invention, discloses a multi-use product including a bassinet and playpen in one product. The playpen is of the type including a frame covered by playpen fabric. The flat bassinet/diaper changing surface is inset into the open end of the playpen to make it more accessible for naps and diaper changing. The bassinet/diaper changing surface is a fabric enclosure with a rigid floor mat. The fabric is draped over the upper edge of the playpen and rigid hook-shaped clips sewn to the fabric are secured to the upper edge of the playpen. As this product is on the scale of a playpen, it is larger than a bassinet.




In the vein of portability, but apart from sleep products, infant seats are available that are usually formed from rigid shells that are portable but not collapsible into a compact configuration. In one type of infant seat proposed in U.S. Pat. Nos. 5,115,523; 5,092,004; and 4,998,307 all to Cone, the infant seat includes a rigid shell assembly having upper and lower shell portions pivotally coupled together so as to be convertible between a flat configuration and a seated configuration. Although this seat is portable it is cumbersome and is not collapsible into a compact configuration.




Known bouncer seats of the type disclosed, for example, in U.S. Pat. No. 5,207,478 to Freese et al. include a portable infant seat where the back is convertible between an upright and a tilted position. Although these bouncer seats can be collapsed for portability, they are not intended for use as a sleep product, for example, they are not convertible into a horizontal position.




Accordingly, what is needed is a small, lightweight, collapsible infant product that has a range of utilities including a sleep product and a seating product.




SUMMARY OF THE INVENTION




The invention is generally directed to an infant product. An aspect of the invention is directed to the combination bassinet/infant seat feature. In particular, the infant product includes a frame having an infant receptacle suspended from the frame. The infant receptacle is convertible between a bassinet configuration and an infant seat configuration. This conversion between the reclined and upright configurations may be accomplished using only parts of the soft goods. In the bassinet configuration, the support surface of the infant receptacle is substantially planar, such that the infant is positioned in a reclined or flat position. In the infant seat configuration, the back portion of the infant support surface may be tilted or disposed at an angle whereby the infant can be supported in an elevated or seated position. In one aspect of the invention, this conversion is accomplished through the use of a support strap assembly. In yet another aspect of the invention, the support strap assembly and infant support surface cooperate to provide improved lateral head support for the infant.




In another aspect of the invention, the infant product is foldable or collapsible, such that the infant product is convertible between an assembled configuration for use with the infant in either of the reclined or upright positions just described and a compact collapsed configuration for travel and storage. In one aspect of the invention, a simple three-step folding method may be used to convert the infant product between the assembled erect position and compact folded configurations. The suspended soft goods are folded-up along with the frame. Moreover, part of the frame that is used to support the infant product in the assembled erect position serves the dual purpose as a handle in the compact configuration. A lightweight carrying case may be provided to cover the main portion of the compact infant product.




In yet another aspect of the invention, the infant product may include a canopy. The canopy is of the type made of a fabric having floating ribs or stays disposed in tunnels sewn into the fabric of the canopy. With the use of a quick connect system, the canopy can be easily converted between an expanded open position and a closed position.




Other features and advantages of this invention will be apparent from the following description, the accompanying drawings and from the appended claims.











BRIEF DESCRIPTION OF THE DRAWINGS





FIGS. 1-4

are side, front end, back end, and top front perspective views, respectively, of the infant product in accordance with the invention in the assembled bassinet position.





FIGS. 5-9

are is a perspective, side, back end, top and bottom views, respectively, of the infant product in accordance with the invention in the infant seat position.





FIGS. 10-12

are perspective front end, perspective back end, and side views, respectively, of the frame for the infant product in accordance with the invention.





FIG. 13

is a side view of one of the structural hubs which forms part of the frame of

FIGS. 10-12

.





FIG. 14

is a side view of a leg bracket used in the frame of

FIGS. 10-12

.





FIG. 15

is a top view of the infant product in accordance with the invention where the removable pad has been removed.





FIG. 16

is a partial top view of the infant product shown in FIG.


15


.





FIG. 16A

is an exploded view of the bottom wall of the infant product in accordance with the invention.





FIG. 17

is a back end view of the infant product in accordance with the invention showing the support strap system for the infant recline/seat feature.





FIG. 18

is a partial view of the support strap system shown in FIG.


17


.





FIG. 18A

is a cross-sectional view taken along line


18


A-


18


A in FIG.


9


.





FIG. 18B

is a cross-sectional view taken along line


18


B-


18


B in FIG.


1


.





FIG. 18C

is a partial cross-sectional view taking along line


18


C-


18


C in FIG.


9


.





FIG. 19

is a perspective view of the canopy in accordance with the invention.





FIG. 19A

is a partial view of the canopy in accordance with the invention in the expanded and secured position.





FIG. 20

is a partial view of the canopy in accordance with the invention in the unsecured position.





FIG. 21

is a side view of the canopy in accordance with the invention in the closed position.





FIGS. 21A-B

are front views of an alternate embodiment of an infant product incorporating the canopy in accordance with the invention where the canopy is in the closed and open positions, respectively.





FIG. 22

is a side view of the conversion of the front leg of the frame from the assembled position to the compact position.





FIG. 23

is a side view of the conversion of the rear leg from the assembled position to the compact position.





FIG. 24

is a side view of the conversion of the front arcuate member from the assembled position to the compact position such that the frame is in its compact configuration.





FIG. 25

is a perspective view of the frame in the compact configuration.





FIG. 26

is a side view of the infant product in accordance with the invention where only the front leg is disposed in the compact configuration.





FIG. 27

is a side view of the infant product in accordance with the invention where both the front and rear legs are in the compact position.





FIGS. 28-30

are side, top and back views, respectively, of the infant product in the compact configuration.





FIG. 31

is a top view of the infant product in the compact configuration with the main portion disposed in a carrying case in accordance with the invention.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. In particular, the invention is directed to an infant product, the presently preferred embodiments of which are shown generally in

FIGS. 1

,


5


and


31


, for example. More particularly, the infant product in accordance with the invention is directed to: 1) a collapsible infant product that is configurable between: a) an in-use, deployed or unfolded configuration, shown generally at


11


in

FIGS. 1-9

and b) a storage, stowed or folded configuration shown generally at


16


in

FIGS. 27-31

; and 2) deployed infant product


11


, which may be disposed in either of two configurations: a) a deployed bassinet configuration shown generally at


12


in

FIGS. 1-4

, and b) an deployed infant seat configuration shown generally at


14


in

FIGS. 5-9

.




Regardless of the respective configuration, however, the infant product in accordance with the invention includes a foldable frame shown generally


100


in

FIGS. 10-14

and soft goods shown generally at


200


in

FIGS. 1-9

which are suspended from frame


100


. Accordingly, a detailed discussion of frame


100


and soft goods


200


follows. Then, the method of converting the infant product between deployed bassinet configuration


12


and deployed infant seat configuration


14


will be described, as well as, the conversion between deployed configuration


11


and compact folded configuration


16


.




The Foldable Frame




Referring now to

FIGS. 10-14

, frame


100


will be described. Frame


100


has a construction that suspends soft goods


200


and is convertible between deployed configuration


11


as shown in

FIGS. 10-12

, for example, and compact folded configuration


16


as shown, for example, in FIG.


27


. Frame


100


is preferably converted by folding frame


100


along with soft goods


200


. Therefore, the frame is not limited to a particular configuration so long as it can suspend soft goods


200


and can be easily converted between a compact configuration and a deployed configuration in accordance with the invention.




Frame


100


has a longitudinal axis L (

FIG. 12

) and a transverse axis T substantially perpendicular to longitudinal axis L. As shown, frame


100


generally includes an annular upper rim frame


102


, a front leg


104


, a back leg


106


, structural hubs


108


,


110


and back leg brackets


112


,


114


.




Annular upper rim frame


102


, front leg


104


and back leg


106


may be made of any lightweight rigid and durable material. In the illustrated embodiment, these members are 18-gauge, powder-coated, hollow, cylindrical steel tubing. Upper rim frame


102


may have a 0.5″ (1.2 cm) outer diameter and front and back legs


104


,


106


may have


⅝″ (


1.7 cm.) outer diameter. However, other types of materials may be used in accordance with the invention, such as rectangular tubing, aluminum, wood, or plastic tubing or channel, etc.




Annular upper rim frame


102


provides the support from which soft goods are suspended. Annular upper rim frame


102


as shown includes a front rim tube


116


and a back rim tube


122


, both of which have a generally U-shaped configuration. Front rim tube


116


has two ends


118


,


120


pivotally coupled to structural hubs


108


,


110


, respectively, such that front rim tube


116


is pivotal relative to back rim tube


122


as discussed in more detail below. Back rim tube


122


has two ends


124


,


126


non-pivotally secured to structural hubs


108


,


110


as discussed in more detail below. As illustrated in

FIG. 12

, in the deployed position front rim tube


116


is disposed substantially parallel to transverse axis T, while back rim tube


122


is disposed at an angle relative to front rim tube


116


. Back rim tube


122


is disposed at a slight angle such that infant recline/seat feature


222


(see, e.g.

FIGS. 17 and 18

) can be positioned high enough to form deployed infant seat configuration


14


, as discussed in more detail below. However, other configurations are within the scope of the invention to accommodate infant recline/seat feature


222


, and if the recline/seat feature


222


is not used, back rim tube


122


may also be parallel to transverse axis T.




Front leg


104


and back leg


106


are disposed to support annular upper rim frame


102


in deployed configuration


11


at a suitable height above a supporting surface to suspend soft goods


200


above the supporting surface. For example, front and back legs


104


,


106


are disposed at angles opposing each other, with their upper ends relatively close together and their lower, support-surface engaging ends relatively far apart to provide a broad, stable base. Front leg


104


has a generally U-shaped configuration including a base


128


and two side legs


130


,


132


extending substantially perpendicular from base


128


. Side legs


130


,


132


have ends


134


,


136


respectively, which are pivotally attached to structural hubs


108


,


110


, respectively, as discussed in more detail below. Back leg


106


is also of a generally U-shaped configuration and includes a base


138


including two side legs


140


,


142


extending substantially perpendicular from base


138


. Side legs


140


,


142


have two ends


144


,


146


respectively, pivotally attached to back leg brackets


112


,


114


, respectively, as discussed in more detail below. Side legs


140


,


142


of back leg


106


include transition portions


148


,


150


in the vicinity of ends


144


,


146


whereby the lateral spacing or distance between side legs


140


,


142


is increased such that back leg


106


does not interfere with the folding movement of front leg


104


(front leg


104


pivots inside of back leg


106


) and such that back leg


106


can detent against the outside of structural hubs


108


,


110


in compact folded configuration


16


as discussed later. Although front and back legs


104


,


106


have been described as being pivotally coupled relative to upper rim frame


102


, any type of releasable connection may be used.




To increase resistance to sliding of the legs with respect to the support surface in deployed configuration


11


, rubber feet


152


may be disposed, two each, on bases


128


,


138


of back leg


106


and front leg


104


, respectively. Rubber feet


152


may be formed of any rubber material including, for example, a synthetic rubber such as a thermoplastic elastomers (TPE). Rubber feet


152


also prevent the infant product in its deployed configuration


11


from shifting or “walking,” for example, when a vibration unit is used, as discussed below.




Annular upper rim frame


102


, front leg


104


and back leg


106


just described are deployed and interconnected using structural hubs


108


,


110


and back leg brackets


112


,


114


. Accordingly, structural hubs


108


,


110


and back leg brackets


112


,


114


will now be discussed in detail along with the assembly of frame


100


. Structural hubs


108


,


110


and back leg brackets


112


,


114


may be made of a lightweight plastic material, such as, structural nylon.




Referring now to

FIG. 13

in combination with

FIGS. 10-12

, structural hubs


108


,


110


will be discussed in detail. Structural hubs


108


,


110


include hollow box-shaped housings


154


,


156


. One of structural hubs


108


,


110


may include a vibration unit integrated into its housing


154


,


156


to sooth the infant. Such a vibration unit may include, for example, a motor, a weight, an on/off switch, battery contacts and wiring. It is preferable to place the vibration unit on one of structural hubs


108


,


110


because structural hubs


108


,


110


are in structural communication with the entire frame


100


and therefore distribute the vibration most effectively, however, other configurations may be used in accordance with the invention.




As structural hubs


108


,


110


are laterally disposed on frame


100


, they are mirror images of each other. Accordingly, the following discussion only describes structural hub


108


in detail, because the construction of structural hub


110


is readily apparent from the detailed description of structural hub


108


.




Housing


154


of structural hub


108


includes an interior side wall


158


and an exterior side wall


160


(

FIG. 12

) opposing and substantially parallel to interior side wall


158


. Housing


154


further includes an upper side


162


substantially parallel to transverse axis T, a lower side


164


disposed at an angle relative to transverse axis T, front side


166


and back side


168


. Other configurations are within the scope of the invention.




Exterior side wall


160


includes a carrying handle


170


formed integrally therewith and extending outwardly therefrom. Carrying handle


170


includes a recess on its lower side for being gripped by the hand such that the infant product in deployed configuration


11


may be moved. Carrying handle


170


is preferably positioned such that it is at or near the center of gravity of deployed configuration


11


when the infant is in the infant product. Exterior side wall


160


further includes a detent


171


, formed as, for example, a slightly raised surface area, and an abutment portion


172


(

FIG. 12

) to position and releasably hold back leg


106


in compact folded configuration


16


, as discussed in more detail below.




The upper end of back side


168


of housing


154


is adapted to fixedly mount end


124


of back rim tube


122


. For example, housing


154


may include hollow tubular projection


174


having a hollow tubular opening


175


to receive end


124


of back rim tube


122


. Hollow tubular opening


175


extends though projection


174


and into the interior of housing


154


for a distance sufficient to adequately support back rim tube


122


, and has an inner diameter substantially equal to the outer diameter of end


124


of back rim tube


122


. End


124


of back rim tube


122


is slidably disposed within hollow tubular projection


174


and may be secured by a screw (not shown), for example.




At upper side


162


of housing


154


is formed a channel


176


extending substantially parallel to transverse axis T and between front side


166


and back side


168


. End


118


of front rim tube


116


is pivotally secured to housing


154


within channel


176


by a known pivotal connector, such as, a pin. This pivotal attachment is represented in

FIG. 13

by pivot point P


1


. In deployed configuration


11


of the infant product, front rim tube


116


is positioned within channel


176


as shown so as to extend substantially parallel to transverse axis T. As discussed in greater detail below, to collapse the deployed infant product, front rim tube


116


is rotated about pivot point P


1


in the direction illustrated by the directional arrow D


1


. Accordingly, to deploy the infant product, front rim tube


116


would be rotated from its compact folded configuration


16


in a direction opposite to directional arrow D


1


into deployed configuration


11


as shown.




Lower side


164


of housing


154


includes another channel


178


extending between front side


166


and back side


168


of housing


154


. Channel


178


extends at an angle relative to transverse axis T. For example, this angle may be approximately 35° from transverse axis T. End


134


of front leg


104


is pivotally attached to housing


154


within channel


178


using any known pivotal connector. This pivotal attachment is illustrated by pivot point P


2


. To collapse the deployed infant product, front leg


104


is pivoted about pivot point P


2


in the direction illustrated by directional arrow D


2


until front leg


104


is disposed in a position opposing the position shown in

FIG. 13

(i.e. 180°), as will be discussed in greater detail below.




Referring now to

FIG. 14

, back leg brackets


112


,


114


will be discussed. Back leg brackets


112


,


114


are disposed laterally on frame


100


and are mirror images of each other. Accordingly, only back leg bracket


112


will be discussed in detail as the construction of back leg bracket


114


will be readily apparent from the discussion of back leg bracket


112


.




Back leg bracket


112


includes an exterior side wall


180


, an interior side wall


181


(see also FIG.


11


), an upper end


182


, a lower end


184


, a front end


186


and a back end


188


. At upper end


182


it is formed a hollow tubular sleeve through which back rim tube


122


is slidably disposed. In corner


192


between lower end


184


and front end


186


is formed a channel


194


disposed at an angle, for example, 45°, relative to transverse axis T to support back rim tube


122


. End


144


of back leg


106


is pivotally attached to back leg bracket


112


and is disposed within channel


194


when back leg


106


is disposed in deployed configuration


11


of the infant product. End


144


of back leg


106


is pivotally attached to back leg bracket


112


by any known pivotal connector. This pivotal connection is represented in

FIG. 14

by pivot point P


3


.




As discussed in detail below, when deployed configuration


11


is collapsed, back leg


106


is pivoted about pivot point P


3


in the direction represented by directional arrow D


3


. Accordingly, to position back leg


106


in deployed configuration


11


from compact folded configuration


16


, back leg


106


is moved in a direction opposite to the direction represented by directional arrow D


3


until its detents on detent


171


on exterior sidewall


160


of housing


154


. As discussed below, in compact folded configuration


16


, back leg


106


is disposed substantially parallel to back rim tube


122


.




A detent


198


(

FIG. 11

) is also formed on interior side wall


181


of back leg bracket


112


to releasably secure front leg


104


in compact folded configuration


16


. For example, detent


198


may include a raised surface or a raised surface with a depression corresponding to the shape of front leg


104


.




To properly and releasably position back leg


106


relative to back rim tube


122


in the deployed configuration, a spring or Valco button connection


196


may be used. In particular, spring button connection


196


includes spring button


195


formed on end


144


of rear leg


106


that is spring biased in an extended position, and a hole


197


formed in exterior side wall


180


of back leg bracket


112


. As back leg


106


is rotated into its assembly configuration, spring button


195


will become aligned with hole


197


and engage or lock into hole


197


. Therefore, rear leg


106


can be easily locked into its proper deployed position, yet is easily unlocked by simply depressing spring button


195


. Although illustrated with a Valco button, any suitable latching or locking mechanism can be used.




The Soft Goods




Referring now to

FIGS. 1-9

and


15


-


21


, soft goods


200


in accordance with the invention will be discussed in detail. Soft goods


200


generally include a bassinet shell


202


, a canopy


212


, and a removable pad


216


.




Referring to

FIGS. 1-9

, bassinet shell


202


is constructed such that, in deployed configuration


11


, it is suspended from frame


100


and naturally falls into deployed bassinet configuration


12


due to its own weight and gravity as shown in

FIG. 1

, for example. Thus, bassinet shell


202


is preferably formed of pliable and/or foldable construction such that bassinet shell


202


is conveniently collapsed and folded into deployed bassinet configuration


12


. Bassinet shell


202


is constructed such that infant recline/seat feature


222


can be incorporated into soft goods


200


and operated independently of frame


100


, as discussed in more detail later. By minimizing the connections between frame


100


and soft goods


200


, bassinet shell


202


can be folded-up into compact folded configuration


14


without having to disassemble or disconnect any parts, which is time consuming and inconvenient.




Bassinet shell


202


generally includes a front end


203


, a back end


201


, a bottom wall


204


, an annular side wall


206


, and structure to suspend bassinet shell


202


from frame


100


which may include a front tunnel


208


formed on upper annular edge


220


of annular side wall


206


at front end


203


of bassinet shell


202


, and a back tunnel


210


formed on upper annular edge


220


of annular side wall


206


at back end


201


of bassinet shell


202


.




Referring to

FIGS. 9

,


15


and


16


, bottom wall


204


of bassinet shell


202


has a generally elliptical shape with an outer perimeter


218


, a front end


224


, a back end


226


, a top surface


228


and a bottom surface


230


. Top surface


228


of bottom wall


240


as illustrated in

FIGS. 15 and 16

, is shown with removable pad


216


removed. As discussed later, removable pad


216


is disposed on top surface


228


of bottom wall


240


.




Bottom wall


204


has a jointed rigid construction whereby a substantially rigid flat surface can be maintained in deployed bassinet configuration


12


(FIGS.


1


-


4


), however, which also can be repositioned into deployed infant seat configuration


14


(FIGS.


5


-


9


).




In particular, with reference to

FIG. 16A

, bottom wall


204


is a multi-layer construction including flexible upper cover


232


, flexible lower cover


234


and front, intermediate, and back rigid panels


236


,


238


,


240


interposed between upper cover


232


and lower cover


234


. This rigid panel construction also has the advantage of providing a minimal weight bias (relative to lightweight annular side wall


206


) in bottom wall


204


which will help bassinet shell


202


naturally fall into deployed bassinet configuration


12


and provide a slight tension on annular side wall


206


. Of course, this tension on annular side wall


206


is increased when the infant is placed in bassinet shell


202


.




Upper cover


232


is preferably made of an easily cleanable material such as vinyl. It includes a pair of laterally disposed V-shaped notches


246


,


248


of elastic material at back end


226


. Lower cover


232


is made of a generally non-elastic cloth material and also has a pair of laterally disposed V-shaped notches


242


,


244


of elastic material at back end


226


. Notches


242


,


244


,


246


,


248


are provided for purposes of infant recline/seat feature


222


, discussed in more detail below.




Front, intermediate, and back rigid panels


236


,


238


,


240


are flat, thin, rigid panels made of any type of rigid relatively lightweight material, such as, hardboard. Front rigid panel


236


is semi-circular in shape, intermediate rigid panel


238


is rectangular in shape and back rigid panel


240


is a partial elliptical shape with laterally disposed V-shaped notches


258


,


260


. Front, intermediate, and back rigid panels


236


,


238


and


240


are disposed in spaced relationship such that they may be rotated and folded unencumbered. Also, seams


260


,


262


(

FIG. 15

) may be provided to separate rigid panels


236


,


238


,


240


to prevent displacement of rigid panels


236


,


238


,


240


. For example, back panel


240


in back end


226


of bottom wall


204


can be pivoted from deployed bassinet configuration


12


substantially parallel to transverse axis T, to deployed infant seat configuration, which is angled relative to transverse axis T, for example, 30-35° from transverse axis T. Back rigid panel


240


is held in deployed infant seat configuration


14


by infant recline/seat feature


222


, as discussed in more detail below.




Annular sidewall


206


is attached to outer perimeter


218


of bottom wall


204


by, for example, stitching. Annular sidewall


206


forms a lateral restraint for the infant in addition to contributing to suspending bottom wall


204


. Annular sidewall


206


is formed of soft flexible material and may include a patchwork of solid cotton fabric panels


251


and breathable mesh fabric


252


. However, any type of material that will not scratch or injure an infant may be used. Panels


251


may be formed of a solid cotton fabric for durability. As discussed later, annular sidewall


206


can be folded and formed into compact folded configuration


16


, yet serves as a semi-rigid wall for providing lateral support when under tension in deployed configuration


11


.




Front and back tunnels


208


,


210


(

FIG. 1

) are formed to suspend bassinet shell


202


from annular upper rim frame


102


. Front and back tunnels


208


,


210


may be sewn onto upper annular edge


220


of annular side wall


206


or may be an extension of annular side wall


206


. Front and back tunnels


208


,


210


may be formed of a soft material padded with batting to cushion around front rim tube


116


and back rim tube


122


. Front and back tunnels


208


,


210


are constructed to form a front passageway in front tunnel


208


having open ends


264


,


266


and a back passageway in back tunnel


210


having open ends


268


,


270


(FIG.


4


). Accordingly, front rim tube


116


is threaded through the front passageway in front tunnel


208


and back rim tube


122


is threaded through the back passageway in back tunnel


210


.




Removable pad


216


is disposed on top surface


228


of bottom wall


204


of bassinet shell


202


and may include any conventional pad having a substantially elliptical shape corresponding to the shape of bassinet shell


202


. Removable pad


216


may be made of a cloth material having a batting filling. Crease


292


(

FIG. 4

) may be formed in removable pad


216


, for example, using a seam to provide flexibility for lateral edges


288


,


290


as discussed below with reference to FIG.


18


A.




A known nylon webbing three-point restraint may be incorporated into bassinet shell


202


to support the infant in deployed infant seat configuration


14


.




Although a particular embodiment of bassinet shell


202


has been described above, other configurations and materials may be used so long as, for example, the bassinet shell is suspended from the frame in a manner appropriate to support the infant in either of the bassinet and infant seat configurations and the bassinet shell is easily folded into compact folded configuration


16


along with frame


100


.




Referring now to

FIGS. 17-19

, infant recline/seat feature


222


will now be described. In particular,

FIG. 17

,


18


and


18


A illustrate back end


226


of bottom wall


204


in deployed infant seat configuration


14


, whereas FIG.


1


and

FIG. 18B

illustrate the deployed bassinet configuration


12


. Infant recline/seat feature


222


includes a support strap assembly


214


of the type described for use with a stroller in U.S. Pat. No. 5,590,896 issued Jan. 7, 1997 to the same assignee as the instant application and the disclosure of which is incorporated herein by reference. Support strap assembly


214


includes straps


272


,


274


. Each strap


272


,


274


includes an end


276


,


278


, respectively, attached to upper annular edge


220


of annular side wall


206


by a seam, for example. In addition, each strap


272


,


274


has an end


280


,


282


to which a connector is attached. The connector may include any conventional easy connect connector such as a buckle as shown.




When straps


272


,


274


are connected to each other, they form a support raised above where bottom wall


204


of bassinet shell


202


would otherwise rest as illustrated by the comparison of

FIGS. 18A and 18B

, for example. In use, back end


201


of bottom wall


204


is raised to an angled position and straps


272


,


274


are interconnected to support back end


201


of bottom wall


204


in deployed infant seat configuration


14


. As illustrated in FIG.


1


and

FIG. 18B

, when straps


272


,


274


are not in use, they simply hang along side annular side wall


206


of bassinet shell


202


. Once straps


272


,


274


have been disconnected, the back end of bassinet shell


202


naturally returns to bassinet configuration


12


due to its own weight and gravity.




It is within the scope of the invention to raise and/or tilt bottom wall


204


of bassinet shell


202


in any manner desirable. For example, the front end of bassinet shell


202


may also include a strap and buckle connector that when joined will support front end


224


of bottom wall


204


of bassinet shell


202


in a raised position to provide an alternate seating position for the infant. A variety of known seat back recline mechanisms which could be adapted for use with the disclosed bassinet shell in ways apparent to the artisan.




Furthermore, in accordance with the invention and as also illustrated in

FIGS. 15

,


16


,


16


A,


17


,


18


A and


18


C, the infant product may also be constructed to provide additional lateral support at the back end of bassinet shell


202


to cradle the upper end of the infant in the deployed infant seat configuration


14


. This may be accomplished, for example, through the use of straps


272


,


274


, just described, in combination with the V-shaped notches


242


,


244


,


246


,


248


of elastic material formed in lower cover


234


and upper cover


232


, respectively, and V-shaped notches


258


,


260


in rigid panel


240


of bottom wall


204


. Accordingly, straps


272


,


274


can compress against and into bottom wall


204


to create lateral protuberances


271


,


273


(

FIGS. 18A

,


18


C) extending upwardly from otherwise planar back end


226


of bottom wall


204


. With protuberances


271


,


273


, the portion of bottom wall


204


corresponding to the upper body and head of an infant forms a V-shape or cradle (FIG.


18


A). When removable pad


216


is positioned on bottom wall


204


, removable pad


216


conforms to the shape of bottom wall


204


, thereby also forming a cradle shown generally at


217


in FIG.


18


A. Crease


292


facilitates the displacement of lateral edges


288


,


290


of removable pad


216


. As illustrated in

FIG. 18B

, when straps


272


,


274


are not connected, removable pad


216


is substantially flat.




This cradle feature may be implemented in variety of ways and is not limited to the structure described herein. For example, the back end


226


of bottom wall


204


may include a three-way fold, which may be implemented using a three-piece rigid back panel


240


. Another way to provide lateral support for an infant, which also may be used in accordance with the invention, is described in the context of a stroller in U.S. Pat. No. 5,441,328 issued Aug. 15, 1995, which has the same assignee as the instant invention and the disclosure of which is incorporated herein by reference.




Referring now to FIGS.


1


and


19


-


21


canopy


212


will be discussed in detail. Canopy


212


is attached to the back end of bassinet shell


202


and is convertible between an open tensioned position as shown, for example, in

FIG. 1 and a

closed relaxed position shown, for example, in FIG.


21


.




Canopy


212


generally includes fabric panel


300


, ribs or stays


302


,


304


and connectors


306


,


308


. Fabric panel


300


can be made of any lightweight material or cloth that is generally inelastic. Sewn into fabric panel


300


are sleeves


310


,


312


in spaced relationship into which stays


302


,


304


are threaded as illustrated in FIG.


19


. Accordingly, stays


302


,


304


are separated from each other. Stays


302


,


304


may be made of resilient material such as extruded plastic. Stays


302


,


304


, when inserted into sleeves


310


,


312


in fabric panel


300


hold the arcuate shape of canopy


212


. Connector


306


may include any suitable mechanism for releasably coupling front edge


320


of fabric panel


300


to a supporting structure so as to place fabric panel


300


in tension. Suitable connectors include buckles, hook-and-loop fasteners, zippers, magnetic catches, J-hooks, etc.




Canopy


212


is held in the open position by connectors


306


,


308


as illustrated in

FIGS. 19A and 20

.

FIG. 19A

shows connector


306


, for example, in a connected position and

FIG. 20

shows connector


306


in a released position. Connectors


306


,


308


are identical, accordingly, only connector


306


is described in detail. Connector


306


includes tab


314


of cloth material sewn to front edge


320


of fabric panel


300


, a male snap


316


provided on tab


314


, and a female snap


318


provided on bassinet shell


202


. Accordingly, canopy


212


is held in the open tensioned position by engaging snaps


316


,


318


. When connectors


306


,


308


are released, canopy


212


is foldable into a flat configuration at back end


201


and rests along back rim tube


122


as illustrated in FIG.


21


.




Canopy


212


in accordance with the invention may be used on any type of infant product. For example, as illustrated in

FIGS. 21A and 21B

, canopy


212


may be provided on a conventional bouncer seat


400


.

FIG. 21A

shows canopy


412


in the flat closed position and

FIG. 21B

shows canopy


412


in the open expanded position. Accordingly, it is within the scope of the invention to use the canopy in a variety of infant products.




The Method of Folding and Unfolding the Infant Product




Referring now to

FIGS. 22-25

, the manner of converting frame


100


from deployed configuration


11


into compact folded configuration


16


will now be described. Of course, the steps would be performed in reverse to convert from compact folded configuration


16


into deployed configuration


11


.




To begin folding deployed configuration


11


, it does not matter whether bassinet shell


202


is in deployed bassinet configuration


12


or deployed infant seat configuration


14


. The method is a three-step folding process. First, front leg


104


is pivoted as illustrated by directional arrows in

FIG. 22

about 180° to its folded position at which point front leg


104


detents against back leg brackets


112


,


114


.




Referring now to

FIG. 23

, secondly, back leg


106


is pivoted about 100° into its folded position at which point side legs


130


,


132


detent against the exterior side wall of housings


154


,


156


of structural hubs


108


,


110


.




Finally, thirdly, referring to

FIGS. 24-25

, front rim tube


116


is pivoted about 150° about structural hubs


108


,


110


until it is positioned substantially adjacent and rests on back rim tube


122


.





FIGS. 26-29

show the same conversion, but with the finished product, i.e., frame


100


and soft goods


200


.




In the compact folded configuration


16


, the infant product includes a generally flat configuration having an end


500


and a handle


504


which is formed by back leg


106


. End


500


may be slidably disposed within a carrying case


502


as illustrated in FIG.


31


. Accordingly, handle


504


which extends outwardly from carrying case


502


can be used for carrying the infant product in compact folded configuration


16


.




Carrying case


502


may be formed of nylon material and is used to protect and keep clean the folded infant device. When carrying case


502


is not in use, it may be stored on bassinet shell


202


. In particular, a pocket may be formed, for example, by sewing on bottom surface


230


of bottom wall


204


of bassinet shell


202


. Accordingly, carrying case


502


can be folded and slidably disposed within the pocket for storage during use of the infant product.



Claims
  • 1. An infant device, comprising:an upper frame, said upper frame including first and second rim members, each of said first and second rim members including a substantially U-shaped portion extending between left and right terminal ends, said first and second rim members being arranged so as to provide a substantially annular-like support having opposed substantially U-shaped ends and left and right central portions disposed between said substantially U-shaped ends, the respective left terminal ends being located at said left central portion and the respective right terminal ends being located at said right central portion, a lower, ground engaging frame portion for supporting said upper frame; a left and right housing assembly of said lower frame portion, said left housing assembly being coupled to said upper frame at said left central portion and said right housing assembly being coupled to said upper frame at said right central portion, wherein said left and right terminal ends of at least one of said first and second rim members are rotationally coupled to the respective left and right housing assemblies, said rotational coupling providing a folded and use configuration for said upper frame relative to said lower frame portion, said use configuration corresponding to said first and second rim members being arranged so as to provide said substantially annular-like support, and said folded configuration corresponding to said U-shaped portion of said first rim member being disposed adjacent to said U-shaped portion of said second rim member, a suspension assembly including annular walls and a support portion, said annular walls extending continuously about the perimeter of said upper frame and suspending said support portion from said upper frame, said suspension assembly being configurable between a collapsed position and a deployed position, said deployed position corresponding to said support portion being disposed below said upper frame and said collapsed position corresponding to said support portion being disposed adjacent to said upper frame; and an upper body support and a lower body support of said support portion, said upper body support being pivotally coupled to said lower body support so as to permit said support portion to be positioned between a first position and a second position, said first position corresponding to said upper body support and said lower body support defining a substantially planar support surface, and said second position corresponding to said upper body support being inclined relative to said lower body support.
  • 2. The infant device of claim 1, said annular walls including an upper wall portion extending between said upper body support and said first rim member, further includinga first fastener and a second fastener secured to said suspension assembly, said first and second fasteners being releasably connectable to each other, wherein when said first and second fasteners are disconnected, said support portion is in said first position and said upper body support is supported by said upper wall portion, and wherein when said first and second fasteners are connected, said support portion is in said second position and said upper body support is supported in said second position by the connected first and second fasteners.
  • 3. The infant device of claim 2, wherein said child receptacle annular walls are formed from a fabric material and said first and second fasteners include a webbing extension having an end stitched to said fabric material at a location proximate to said first rim member, wherein when said first and second fasteners arc connected, said annular walls are folded and said upper body support is supported by said webbing end.
  • 4. The infant device of claim 1, wherein said lower, ground engaging frame portion includes a U-shaped member.
  • 5. The infant device of claim 4, wherein said U-shaped member has a left and right terminal end, said left and right terminal ends being coupled to said left and right housing assembly, respectively.
  • 6. The infant device of claim 1, said infant device further including a second ground engaging frame portion having terminal ends coupled to said upper frame.
  • 7. The infant device of claim 1, said infant device further including a canopy configurable between a stowed and deployed position, said canopy including support ribs enclosed within a fabric cover for supporting said canopy in said deployed position.
  • 8. The infant device of claim 1, wherein said upper body support and said lower body support correspond to a first and second rigid panel, respectively, said first and second rigid panels being enclosed within corresponding soft goods sleeves, said soft goods sleeves connecting said first and second rigid panels, wherein said pivotal coupling between said upper body support and said lower body support is a living hinge formed by said soft goods sleeves connecting said first and second rigid panels.
  • 9. An infant device, comprising:an upper frame, said upper frame including first and second rim members, each of said first and second rim members including a substantially U-shaped portion extending between left and right terminal ends, said first and second rim members being arranged so as to provide a substantially annular-like support having opposed substantially U-shaped ends and left and right central portions disposed between said substantially U-shaped ends, the respective left terminal ends being located at said left central portion and the respective right terminal ends being located at said right central portion, a lower, ground engaging frame portion for supporting said upper frame; a left and right housing assembly of said lower frame portion, said left housing assembly being coupled to said upper frame at said left central portion and said right housing assembly being coupled to said upper frame at said right central portion, wherein said left and right terminal ends of at least one of said first and second rim members are rotationally coupled to the respective left and right housing assemblies, said rotational coupling providing a folded and use configuration for said upper frame relative to said lower frame portion, said use configuration corresponding to said first and second rim members being arranged so as to provide said substantially annular-like support, and said folded configuration corresponding to said U-shaped portion of said first rim member being disposed adjacent to said U-shaped portion of said second rim member, a suspension assembly including annular walls and a support portion, said annular walls suspending said support portion from said upper frame, said suspension assembly being configurable between a collapsed position and a deployed position, said deployed position corresponding to said support portion being disposed below said upper frame and said collapsed position corresponding to said support portion being disposed adjacent to said tipper frame; and an upper body support and a lower body support of said support portion, said upper body support being pivotally coupled to said lower body support so as to permit said support portion to be positioned between a first position and a second position, said first position corresponding to said upper body support and said lower body support defining a substantially planar support surface, and said second position corresponding to said upper body support being inclined relative to said lower body support; said infant device further including a first fastener and a second fastener, said second fastener being releasably connectable with said first fastener, wherein when said first and second fasteners are disconnected, said support portion is in said first position and wherein when said first and second fasteners are connected, said support portion is in said second position, said infant device further including a first strap having a proximal end secured to said suspension assembly and a distal end receiving said first fastener and a second strap having a proximal end secured to said suspension assembly and a distal end receiving said second fastener.
  • 10. The infant device of claim 9, wherein said annular walls have an upper end spaced from said support portion when said suspension assembly is in said deployed position, said upper end extending about the perimeter of said upper frame.
  • 11. An infant device, comprising:an upper frame, said upper frame including first and second rim members, each of said first and second rim members including a substantially U-shaped portion extending between left and right terminal ends, said first and second rim members being arranged so as to provide a substantially annular-like support having opposed substantially U-shaped ends and left and right central portions disposed between said substantially U-shaped ends, the respective left terminal ends being located at said left central portion and the respective right terminal ends being located at said right central portion, a lower, ground engaging frame portion for supporting said upper frame; a left and right housing assembly of said lower frame portion, said left housing assembly being coupled to said upper frame at said left central portion and said right housing assembly being coupled to said upper frame at said right central portion, wherein said left and right terminal ends of at least one of said first and second rim members are rotationally coupled to the respective left and right housing assemblies, said rotational coupling providing a folded and use configuration for said upper frame relative to said lower frame portion, said use configuration corresponding to said first and second rim members being arranged so as to provide said substantially annular-like support, and said folded configuration corresponding to said U-shaped portion of said first rim member being disposed adjacent to said U-shaped portion of said second rim member, a suspension assembly including annular walls and a support portion, said annular walls suspending said support portion from said upper frame, said suspension assembly being configurable between a collapsed position and a deployed position, said deployed position corresponding to said support portion being disposed below said upper frame and said collapsed position corresponding to said support portion being disposed adjacent to said upper frame; and an upper body support and a lower body support of said support portion, said upper body support being pivotally coupled to said lower body support so as to permit said support portion to be positioned between a first position and a second position, said first position corresponding to said upper body support and said lower body support defining a substantially planar support surface, and said second position corresponding to said upper body support being inclined relative to said lower body support and said first rim member; said upper body support having an upper end and said annular wall including an upper end wall extending between said upper body support and said first rim member, wherein when said support portion is in said first position, said upper end is spaced from said U-shaped portion of said first rim member and said upper end wall is taut, and wherein when said support portion is in said second position, said upper end is positioned adjacent to said U-shaped portion of said first rim member and said upper end wall is folded.
  • 12. An infant device, comprising:an upper frame, said upper frame including first and second rim members, each of said first and second rim members including a substantially U-shaped portion extending between left and right terminal ends, said first and second rim members being arranged so as to provide a substantially annular-like support having opposed substantially U-shaped ends and left and right central portions disposed between said substantially U-shaped ends, the respective left terminal ends being located at said left central portion and the respective right terminal ends being located at said right central portion, a lower, ground engaging frame portion for supporting said upper frame; a left and right housing assembly of said lower frame portion, said left housing assembly being coupled to said upper frame at said left central portion and said right housing assembly being coupled to said upper frame at said right central portion, wherein said left and right terminal ends of at least one of said first and second rim members are rotationally coupled to the respective left and right housing assemblies, said rotational coupling providing a folded and use configuration for said upper frame relative to said lower frame portion, said use configuration corresponding to said first and second rim members being arranged so as to provide said substantially annular-like support, and said folded configuration corresponding to said U-shaped portion of said first rim member being disposed adjacent to said U-shaped portion of said second rim member, a suspension assembly including annular walls and a support portion, said annular walls suspending said support portion from said upper frame, said suspension assembly being configurable between a collapsed position and a deployed position, said deployed position corresponding to said support portion being disposed below said upper frame and said collapsed position corresponding to said support portion being disposed adjacent to said upper frame; and an upper body support and a lower body support of said support portion, said upper body support being pivotally coupled to said lower body support so as to permit said support portion to be positioned between a first position and a second position, said first position corresponding to said upper body support and said lower body support defining a substantially planar support surface, and said second position corresponding to said upper body support being inclined relative to said lower body support and said first rim member; wherein said first rim member and said second rim member are positioned in a first position relative to said lower frame portion when said body support is positioned in each of said first and second support positions.
Parent Case Info

This is a divisional of application Ser. No. 08/911,524, filed on Aug. 14, 1997 now U.S. Pat. No. 5,947,552 issued Sep. 7, 1999.

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