1. Field of the Invention
The present invention relates to collapsible chairs and, in particular, collapsible chairs having a collapsible shade cover.
2. Description of the Related Art
Collapsible chairs are commonly used to provide portable seating for outdoor activities such as camping, fishing, sporting events, and more. Such collapsible chairs typically comprise a foldable chair frame constructed to support a fabric seat and back support. The foldable chair frame typically comprises a plurality of legs configured to be easily collapsed for storage and transport and deployed for seating use.
While conventional collapsible chairs are useful for a variety of purposes, such as providing portable seating, they leave room for improvement with respect to providing a shaded seating environment for the user. Some conventional collapsible chairs incorporate a collapsible shade cover in order to reduce the user's exposure to the sun or other outdoor elements including precipitation. One example of collapsible chair with integrated collapsible shade cover is included in U.S. Pat. No. 8,186,755 to Jack Lovley, herein incorporated by reference in its entirety. Although the chair of the '755 patent is well-suited for its intended purpose, there is a need or desire in the market for continually improved chair designs.
The systems, methods and devices described herein have innovative aspects, no single one of which is indispensable or solely responsible for their desirable attributes. Without limiting the scope of the claims, some of the advantageous features will now be summarized.
One aspect of the present invention is the realization that a conventional collapsible chair with a collapsible shade cover provides a limited amount of shade to the user. Another aspect of the present invention is the realization that a conventional collapsible chair with a collapsible shade cover is vulnerable to misalignment and twisting when exposed to the outdoor elements. Thus there exists a need for an improved collapsible chair with integrated collapsible shade cover design.
One non-limiting embodiment of the present invention includes collapsible chair with an integrated collapsible shade cover comprising a chair frame, a seat, a back rest, a pair of cover legs, a pair of hinge locks, a pair of cover extensions, a pair of cover supports, a pair of slide locks, and a cross member. The cross member is configured to support portions of the shade cover which protrude outward from the cover extensions, providing additional shade to the user of the chair as well as increasing the structural integrity and stiffness of the collapsible shade cover.
In some configurations, a collapsible chair with an integrated collapsible shade cover can include a chair having a chair frame, a seat, and a back rest; a collapsible shade cover coupled to the chair frame, the collapsible shade cover having a pair of vertical supports, wherein the vertical supports are pivotally coupled to the chair frame; a pair of cover extensions pivotally coupled to the pair of cover legs and extending in a fore-aft direction of the chair; a shade cover affixed to the cover extensions; a cross member having first and second end portions that support respective first and second portions of the shade cover which protrude outward from the cover extensions, wherein the cross member is substantially perpendicular to the cover extensions in an extended state.
In some configurations, the shade cover can extend outwardly from the cover extensions by about 25% of the length of the cover extensions. In some configurations, the shade cover can extend outwardly from the cover extensions by about 30% of the length of the cover extensions. In some configurations, the shade cover can have an area about 35% more than an area defined between the cover extensions. In some configurations, the shade cover can have an area about 46% more than an area defined between the cover extensions. In some configurations, the cross member can extend outwardly from the cover extensions by about 25% of the length of the cover extensions. In some configurations, the cross member can extend outwardly from the cover extensions by about 30% of the length of the cover extensions.
In some configurations, a collapsible chair with integrated collapsible shade cover can include: a collapsible chair having a chair frame, a seat, and a back rest; a collapsible shade cover coupled to the chair frame, the collapsible shade cover having a pair of cover legs, wherein the cover legs are pivotally coupled to the chair frame; a pair of hinge locks configured to retain the pair of cover legs in a deployed position when the pair of hinge locks is in a locked position; a pair of cover extensions pivotally coupled to the pair of cover legs; a pair of cover supports pivotally coupled to the pair of cover extensions; a pair of slide locks, wherein the pair of cover supports are pivotally coupled to the pair of slide locks and wherein the slide locks are slideably coupled to the pair of cover legs; wherein the slide locks are configured to lock in various positions along the pair of cover legs; a shade cover affixed to the cover extensions; a cross member configured to support portions of the shade cover which protrude outward from the cover extensions, wherein the cross member is substantially perpendicular to the cover extensions in an extended state, wherein the cross member is configured to lock into the extended state, wherein the cross member is configured to bend approximate its center and collapse for storage or transport, and wherein the cross member includes a first cross member leg and a second cross member leg; a cross member coupling configured to pivotally couple the first cross member leg to the second cross member leg, wherein the cross member coupling includes a first receiving portion configured to receive the first cross member leg, and a second receiving portion configured to receive the second cross member leg, wherein the second receiving portion is pivotally coupled to the first receiving portion, wherein the cross member coupling is configured to prevent the first cross member leg and the second cross member leg from rotating substantially past a point at which the first cross member leg and the second cross member leg are aligned.\ In some configurations, the shade cover can extend outwardly from the cover extensions by about 25% of the length of the cover extensions. In some configurations, the shade cover can extend outwardly from the cover extensions by about 30% of the length of the cover extensions. In some configurations, the shade cover can have an area about 35% more than an area defined between the cover extensions. In some configurations, the shade cover can have an area about 46% more than an area defined between the cover extensions. In some configurations, the cross member can extend outwardly from the cover extensions by about 25% of the length of the cover extensions. In some configurations, the cross member can extend outwardly from the cover extensions by about 30% of the length of the cover extensions.
Throughout the drawings, reference numbers can be reused to indicate general correspondence between reference elements. The drawings are provided to illustrate example embodiments described herein and are not intended to limit the scope of the disclosure.
In one embodiment, the plurality of legs comprise a front pair of cross legs 110, a right side pair of cross legs 120, a left side pair of cross legs 130, a rear pair of cross legs 140, and a pair of vertical legs 150. The cross legs of each pair of cross legs are pivotally coupled approximately midway between the ends of each cross leg. Each cross leg has a base portion and a top portion. The base portion is the portion of the cross leg closest to the ground and the top portion is the portion of the cross leg furthest from the ground. The front pair of cross legs 110 is pivotally coupled to the left side pair of cross legs 130 and the right side pair of cross legs 120 near the base portion and near the top portion of the front cross legs 110. The rear pair of cross legs 140 is pivotally coupled to the left side pair of cross legs 130 and the right side pair of cross legs 120 near the base portion and near the top portion of the rear cross legs 140. The pair of vertical legs 150 are pivotally coupled to the rear pair of cross legs 140 and each side pair of cross legs 120, 130 at the base portion of the pair of vertical legs 150. The pair of vertical legs 150 is both pivotally and slideably coupled to the rear pair of cross legs 140 and each side pair of cross legs 120, 130 between the top portion and the bottom portion of the pair of vertical cross legs 150. In one embodiment, this configuration allows the top portion of the plurality of cross legs to move vertically relative to the pair of vertical cross legs 150 during collapse and deployment of the collapsible chair 100.
In one embodiment, legs are pivotally coupled to one another at a pivot point 190. In one embodiment, a pivot point 190 may comprise a fastener which passes through each leg, and each leg may rotate about the longitudinal axis of the fastener. In another embodiment, legs are pivotally coupled via an intermediary member 195, such as a bracket, which each leg may be pivotally coupled to. In one embodiment, each leg is pivotally coupled to the intermediary member 195 through the use of a fastener. One advantage to the use of an intermediary member 195 is allowing each leg to pivot about a different axis, allowing the collapsible chair 100 to collapse in multiple directions. In one embodiment, in addition to a fastener, other forms of pivoting securing means may be used to constrain one leg to another yet allow them to pivot relative to one another around at least one axis. These means could include, for example, a fastener, a pin, a rivet, an axle, etc.
In one embodiment, the seat 160 and back rest 170 are affixed to the chair frame so that the seat 160 and back rest 170 form a chair when the collapsible chair 100 is in a deployed position. In one embodiment, the collapsible chair 100 further comprises arm rests 180 supported at one end by the pair of vertical legs 150 and at one end by the pair of front cross legs 110. In one embodiment, the arm rests may further comprise a pocket or recess to hold a beverage or other small item.
In one embodiment, the collapsible shade cover 200 is integrated into the collapsible chair 100 to provide shade for the user sitting in the collapsible chair 100. The collapsible shade cover 200 comprises a cover frame which is constructed to support a shade cover 240. The cover frame comprises a pair of hinge locks 250 which are affixed to the pair of vertical legs 150 of the collapsible chair 100. The cover frame further comprises a pair of cover legs 210 which comprise a chair engaging portion and a cover engaging portion. The chair engaging portion of the pair of cover legs 210 are pivotally coupled to the pair of hinge locks 250. The cover frame further comprises a pair of cover extensions 230. Each cover extension 230 comprises a rear portion and a front portion. The rear portions of the extensions 230 are pivotally coupled to the cover engaging portions of the cover legs 210. The cover frame further comprises a pair of cover supports 220 which support the cover extensions 230. At one end, the cover supports are pivotally coupled to the cover extensions 230 at a location between the rear portion and the front portion of the cover extensions. At the opposite end, the cover supports 220 are pivotally coupled to the slide locks 250 which are slideably coupled to the cover legs 210. In one embodiment, this configuration of the cover frame allows the collapsible shade cover 200 to rotate about an axis substantially perpendicular to each cover extension 230 as illustrated in
In some embodiments, the cover extensions 230 extend generally or substantially in a fore-aft direction of the chair 100. The cover extensions 230 can be angled relative to a plane orthogonal to the plane of the shade cover 240. For example, in some configurations, the cover extensions can be angled either away from or towards the plane. This angle can be between about 0 degrees to about 10 degrees, from about 0 degrees to about 5 degrees, about 1 degree, about 2 degrees, about 3 degrees, and any other angle such as those within these ranges. In some configurations, the shade cover 240 extends outwardly of the cover extensions 230 between about 2 inches to about 12 inches, between about 4 to about 8 inches, any value within these ranges, about 6 inches, about 7 inches, or about 8 inches at a maximum point of extension beyond the cover extension 230. In some configurations, the shade cover 240 extends outwardly of the cover extensions 230 at a maximum point of extension beyond the cover extensions 230 between about 5% to about 50% of the length of the cover extensions 230, between about 15% to about 40% of the length of the cover extensions 230, between about 20% to about 30% of the length of the cover extensions 230, approximately 25% of the length of the cover extensions 230, or any other percentage such as those within these ranges. In some configurations, the shade cover 240 extends outwardly of the cover extensions 230 at a maximum point of extension beyond the cover extensions 230 about 50% to about 90%, between about 60% to about 80%, between about 65% to about 75%, about 70%, or any other percentage such as those within this range, of the distance between the maximum point of extension to the fore-most end of the cover extension 230. In some configurations, this can instead be the distance between the maximum point of extension to the aft-most end of the cover extension 230. The amount the shade cover 240 extends outwardly of the cover extensions 230 can be roughly the same on both sides of the shade cover 240 or can be different. In some embodiments, the shade cover can thus be asymmetric.
In one embodiment, as illustrated in
The cross member 270 may be located between the front portion and the rear portion of the cover extensions 230. In some embodiments, as illustrated in
In one embodiment, each cross member leg 272, 274 is pivotally coupled to a cover extension 230, allowing each cross member leg 272, 274 to rotate from an approximately perpendicular position relative to the cover extension 230, to an approximately parallel position relative to the cover extension 230. In one embodiment, each cross member leg 272, 274 may be pivotally coupled to a cover extension 230 via a cross extension coupler 278. In one embodiment, the cross extension coupler 278 is affixed to a cover extension 230 and pivotally coupled to a cross member leg 272, 274. In one embodiment, the cross extension coupler 278 wraps around a cover extension 230. In one embodiment, a cover extension 230 may comprise a protrusion to help locate the cross extension coupler 278 along its length. In another embodiment, the cross extension coupler is affixed to a cross member leg and pivotally coupled to a cover extension (not illustrated). In one embodiment, the cross extension coupler may be configured to slideably engage a cover extension or a cross member leg (not illustrated).
In one embodiment, as illustrated in
In one embodiment, the first receiver portion 310 further comprises at least one hinge extension 330. Each hinge extension 330 comprises a substantially flat protrusion extending perpendicular from a side of the first receiver portion 310. Each hinge extension further comprises a hole formed therethrough to accept a hinge fastener 500. The second receiver portion 410 is similar to the first receiver portion however it is constructed to receive one end of the second cross member 274. In one embodiment, the cross member coupling 276 further comprises a hinge fastener 500 which passes through the holes formed therethrough each hinge extension 330, 430 of the first and second receiver portions 310, 410, pivotally coupling the first receiver portion 310 to the second receiver portion 410, and thusly the first cross member leg 272 to the second cross member leg 274. In one embodiment, the first receiver portion 310 and the second receiver portion 410 comprise a different number of hinge extensions 330, 430. In one embodiment, the first receiver portion 310 comprises three hinge extensions 330 while the second receiver portion 410 comprises two hinge extensions 430. In one embodiment, the first receiver portion comprises two hinge extensions while the second receiver portion comprises one hinge extension (not illustrated). In one embodiment, each receiver portion comprises one hinge extension (not illustrated). In some embodiment, more hinge extensions than those discussed above may be included.
In one embodiment, the cross member coupling 276 is constructed to prevent the first cross member leg 272 and the second cross member leg 274 from rotating substantially past a point at which the first cross member leg 272 and second cross member leg 274 are aligned (co-axial or parallel). In one embodiment, the cross member coupling 276 is constructed to allow the first cross member leg 272 and second cross member leg 274 to rotate just past the point at which the first cross member leg 272 and second cross member leg 274 are co-axial or parallel, helping the cross member 270 to lock into an extended position where the first cross member leg 272 and second cross member leg 274 are substantially co-axial or parallel. When the cross member 270 enters an extended position, the shade cover 240 is configured to be pulled taut, and thus exerts a force inwards on each end of the cross member 270. By constructing the cross member coupling 276 to prevent rotation of the cross member legs 272, 274 relative to one another substantially past the point that they are co-axial or parallel, the force provided by the shade cover 240 tends to lock the cross member 270 into an extended position, as illustrated in
In one embodiment, the shade cover 240 may incorporate sleeves or retaining straps 242 to secure the shade cover 240 to the cover frame. As illustrated in
In one embodiment, the cross member 270 increases the structural integrity and stiffness of the collapsible shade cover 200 and helps to maintain proper alignment of the collapsible shade cover 200 during windy conditions as well as during deployment and collapse of the collapsible shade cover 200, making deployment and collapse/smoother and easier.
In one embodiment, the seat 160, back rest 170, arm rest 180, and shade cover 240 are comprised of fabric or another material, canvas for example, which is flexible enough to deform when the collapsible chair with integrated collapsible shade cover is collapsed and preferably waterproof. In one embodiment, the chair frame legs 110, 120, 130, 140, 150, cover legs 210, cover supports 220, cover extensions 230, cross member 270, and any other collapsible chair with integrated collapsible shade cover frame member may comprise a metal tube. In one embodiment the metal tube may comprise an aluminum alloy. In one embodiment, the tube may be circular in cross section. In another embodiment, the tube may be, for example, ovular, square, or rectangular in cross section. In one embodiment the tube may not be metal but may be comprised of an alternative material, such as a plastic, a composite, or any other material of sufficient strength to support the structure and the user which sits in the collapsible chair with integrated collapsible shade cover. In one embodiment, the intermediary member 195, hinge lock 250, slide lock 260, cross member coupling 276, and cross extension coupler 278 may comprise a plastic material. In another embodiment, they may be constructed of an assortment of materials, for example, rubber, plastic, thermoplastic, thermoset, acrylonitrile butadiene styrene, polycarbonate alloy, acetal, acrylic, nylon, polybutylene terephthalate, polyester liquid crystal polymer, polypropylene, polycarbonate, polyimide, polyethylene, acetal homopolymer, ultra-high molecular weight polyethylene, steel, stainless steel, aluminum, titanium, or another metal material. In one embodiment, they may be formed in an injection molded process. In one embodiment, the material may be reinforced with glass or carbon fibers. In one embodiment, some of the elements may comprise one material while others comprise a different material.
It should be noted that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the invention and without diminishing its attendant advantages. For instance, various components may be repositioned as desired. It is therefore intended that such changes and modifications be included within the scope of the invention. Moreover, not all of the features, aspects and advantages are necessarily required to practice the present invention. Accordingly, the scope of the present invention is intended to be defined only by the claims that follow.
The present application claims priority to U.S. Provisional Application No. 61/774,531 filed Mar. 7, 2013, entitled COLLAPSIBLE CHAIR WITH INTEGRATED COLLAPSIBLE SHADE COVER, the entire contents of which are hereby expressly incorporated by reference herein and made a part of the present disclosure.
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