The present invention relates to the field of collapsible containers useful as coolers of the type used for picnics and other outings to keep beverages, foods and similar items cool.
Lightweight portable containers have been provided in a number of different styles and types having a variety of features, particularly insulated storage containers commonly referred to as “coolers”. These types of containers are thermally insulated and typically rely on refrigerated cold packs or ice for cooling the contents of the container, while the insulation minimizes heat exchange with the environment. In U.S. Pre-grant Publication No. US2001/0039807, an insulated container utilizes a separate liner inserted within an outer shell or case. The liner is made of foldable material. In U.S. Pre-grant Publication No. US2003/0213705, a beverage carrier made of sheet material such as plastic or paper board receives a number of beverage containers adjacent a pocket portion that receives a cooling medium such as ice.
Despite these and other features provided in a variety of different forms, continued improvements are still being sought.
In one aspect, the present invention provides a novel and improved collapsible container useful as a cooler, which minimizes the disadvantages associated with the prior art devices and provides advantages in construction, mode of operation, and use. In one embodiment, a collapsible self-supporting container includes a lid, a base panel, a front wall, a rear wall, and a pair of side walls together forming a collapsible box defining an interior chamber for receiving items to be stored and/or cooled. A rigid rectangular frame is positioned below the lid and surrounding an opening for accessing the chamber. The body portion of the container is selectably configurable between collapsed and expanded configurations. The front and rear walls are flexibly attached to both the frame and the base panel and have separate top and bottom panels flexibly joined together. The side walls are flexibly attached to the frame and are engageable with the base panel.
In one variation, the walls, lid, and base comprise a thermal insulating material, so that the container is useful as a cooler. The insulating material can be an air-filled or gas-filled space within the interior of the lid, base, and/or walls, or alternatively, the insulating material can be a foam insulation within the interior of the lid, base, and/or walls. In another alternative, the lid, base panel, and walls can be constructed, at least in part, from a thermally insulating plastic material, such as a foamed plastic; or the lid, base panel, and/or walls can be lined with an insulating material (e.g., as part of the optional liner or as separate insulating panels joined to the lid, base panel, and/or walls).
In certain preferred embodiments, the collapsible container includes a collapsible liner insertable within the chamber defined by the container body. The liner is selectably configurable between a collapsed configuration and an expanded configuration (e.g., when the container is collapsed or expanded, respectively. The liner preferably is formed from a single piece of foldable sheet material. If desired, the liner may be made substantially water tight, and can be removable if desired.
For the purpose of facilitating an understanding of the invention, there is illustrated in the accompanying drawings a preferred embodiment thereof, from an inspection of which, when considered in connection with the following description, the invention, its construction and operation, and many of its advantages should be readily understood and appreciated.
In the drawings:
For ease of description, containers utilizing collapsible features embodying the present invention are described herein with reference to the usual or customary assembled configuration as shown in the accompanying drawings, and terms such as upper, lower, horizontal, longitudinal, top, bottom, front, back, side, and the like, are used herein with reference to this usual position. However, the cooler equipment may be manufactured, transported, sold, or used in orientations other than those described and shown herein. In the descriptions of the drawings provided below, the term “cooler” is used for convenience, however, this is not meant to limit the containers of the present invention to insulated containers. All of the descriptions provided below are equally applicable to non-insulated storage containers.
A collapsible self-supporting container of the present invention is selectably configurable between a collapsed configuration and an expanded operational configuration and comprises a self-supporting container body defining an inner chamber for receiving items to be stored therein and an opening for accessing the chamber. The opening is bounded by a rectangular frame comprising a front member, a rear member, a first side member, and a second side member. The self-supporting container body is also composed or comprised of the following components: (a) an openable lid having dimensions suitable for engaging the frame to seal the opening of the chamber; (b) a generally planar, rectangular base panel having a front edge, a rear edge, a first side edge, and a second side edge opposite the first side edge; (c) a rectangular front wall; (d) a rectangular rear wall; and (e) a pair of opposed side walls (i.e., a first side wall and a second side wall). The frame can be constructed of separate members that are joined together either directly or through corner brackets, or the frame can be a unitary structure, if desired.
The rectangular front wall has a bottom edge flexibly attached to the front edge of the base panel and generally coterminal therewith. As used herein, the term “generally coterminal” means that the components are of the approximately the same length and are positioned relative to one another such that the ends of the components are substantially aligned. The front panel also has a top edge flexibly attached to the front member of the frame and generally coterminal therewith, as well as a first side edge, and a second side edge. The front wall is composed of a rectangular upper panel and a rectangular lower panel flexibly attached to the upper panel thereof. As used herein, the terms “flexibly attached”, “flexibly connected”, and the like, refer to a bendable attachment of two components, such as can be achieved by a hinge. The term “hinge” encompasses any type of hinge known in the art, including so-called “living” hinges, which typically comprise a linear, relatively flexible area between two relatively more rigid components, such as a line of thin plastic between thicker plastic portions, as is well known in the art.
The rectangular rear wall has the same height and width as the front wall and includes a bottom edge flexibly attached to the rear edge of the base panel and generally coterminal therewith, a top edge flexibly attached to the rear member of the frame and generally coterminal therewith, a first side edge, and a second side edge. The rear wall is composed of a rectangular upper panel and a rectangular lower panel flexibly attached to the upper panel thereof. Preferably, the upper and lower panels of the front and rear walls are each of the same height and width. The lid is preferably flexibly attached to the rear member of the frame.
The first side wall of the container body is flexibly attached to the first side member of the frame, is generally coterminal therewith, and has the same height as the front and rear panels. The second side wall is flexibly attached to the second side member of the frame, is generally coterminal therewith, and has the same height and width as the first side wall. The bottom edges of the first and second side walls are releasably engageable with the respective first and second side edges of the base panel.
In the expanded operational configuration, the side edges of the first and second side walls meet the respective side edges of the front and rear walls along generally parallel lines and the bottom edges of the first and second side walls are engaged with the respective first and second side edges of the base panel, to form a box-shaped container body that is self-supporting. In the collapsed configuration, the side walls are disengaged from the side edges of the base panel and are folded inward toward one another, the front and rear walls are folded inward at the hinged portion between the respective upper and lower panels thereof, and the frame and lid are displaced toward the base panel. The base panel may have a raised rim about its periphery, if desired. If a raised rim is included, the first and second side walls may overlap the inner sides of the raised portion of the rim when in the expanded configuration, or the side walls may be sized so that the bottom edge of the side wall meets the top edge of the raised rim.
In a preferred embodiment, the collapsible container of the invention is a collapsible, portable cooler. A collapsible portable cooler is selectably configurable between a collapsed configuration and an expanded operational configuration and comprises a self-supporting container body defining an inner chamber for receiving items to be stored therein and an opening for accessing the chamber. The opening is bounded by a rectangular frame comprising a front member, a rear member, a first side member, and a second side member. The self-supporting container body is also composed or comprised of the following components: (a) an openable lid having dimensions suitable for engaging the frame to seal the opening of the chamber; (b) a generally planar, rectangular base panel having a front edge, a rear edge, a first side edge, and a second side edge; (c) a rectangular front wall; (d) a rectangular rear wall; (e) a pair of opposed side walls (i.e., a first side wall and a second side wall), and (f) an optional liner. The components of the cooler (e.g., the lid, base panel, walls, and or the liner) include or are constructed from a thermal insulating material such as a foamed plastic, a hollow molded plastic, optionally filled with air, a gas, or a foam. Alternatively, the components of the cooler can be lined with and/or constructed from any other type of thermal insulation known in the art. The frame, lid, front wall, rear wall, side walls and liner of the cooler embodiment are all of substantially the same form and construction as the collapsible container embodiment described above.
The invention disclosed herein is, of course, susceptible of embodiment in many different forms. Shown in the drawings and described herein below in detail are preferred embodiments of the invention. It is understood, however, that the present disclosure is an exemplification of the principles of the invention and does not limit the invention to the illustrated embodiments.
Referring to
As is shown in
Referring now to
With continued reference to
Referring again to
With continued reference to
As shown, for example, in
Various interlocking and latching devices preferably are included in collapsible cooler 10 to aid in maintaining rigidity, especially in the operational position, but may be omitted if desired. For example, a latch can be situated in an indentation 70 shown in
With the side walls 40 completely closed to assume an operational position, projections 74, 78 engage with one another to enhance the lateral, front-to-back stability and further aid in preventing racking of collapsible cooler 10 when configured in the operational position shown for example in
Referring for example to
As will now be appreciated, self-supporting, collapsible body 12 is formed from opposed bottom and top walls, opposed front and rear walls having top and bottom portions and a pair of opposed end walls having top and bottom portions. The lid, the bottom, the front, the rear and the side walls are arranged to form a collapsible, self-supporting six-sided enclosure defining an internal cavity for items to be stored. The lid is flexibly connected to a frame to form an access to the cavity. Top portions of the front and rear walls and the side walls are flexibly connected to the frame, while bottom portions of the front and rear walls are flexibly connected to the base panel. The top and bottom portions of the front and rear walls may form portions of an integral wall construction, they may also be separate from one another and coupled to one another.
As used herein, the terms “coupled”, “coupling” and the like, describe both direct connections between members, as well as connections between members through one or more intermediate members. In the embodiment shown in the figures, for example, the top and bottom portions of the front and rear walls comprise separate panels that are coupled together (either directly to one another or through use of one or more intermediate members). Preferably, the coupling of the top and bottom portions of the front and rear walls is flexible, e.g., employing an intermediate hinge, with the top portion or panel of the front and the rear walls being “connected” (i.e. directly connected) to one side of an intermediate hinge, and with the bottom portion being “connected” (i.e. directly connected) to the other side of the intermediate hinge. The body is thereby rendered collapsible to bring the frame adjacent the base panel. Preferably, the top and bottom portions of the front and the rear walls are separate from one another, and are flexibly connected together by intermediate hinges. Further, bottom portions of the end walls have free edges so that the top portions of the end walls are swingable about the frame.
Turning now to
Preferably, liner 90, in its operational configuration shown in
Folding of the preferred form of liner 90 is shown in
Preferably, the collapsible self-supporting body 12 described herein, when placed in combination with liner 90, provides a rugged, but collapsible, outer casing for protecting and optionally supporting liner 90. Accordingly, it is generally preferred that body 12 of the collapsible cooler when arranged in the fully assembled operational configuration, is interlocked one component with another so that the body structure is generally self supporting so as to resist unintentional collapse upon application of outside loadings and forces. With the present invention, these features are provided even with body components of relatively thin light weight construction. Further, these features allow liner 90 to be made of thin sheet material which need not be self supporting since support is available from the operationally configured body 12. Body 12 may be employed with liners that are also relatively rigid and self supporting, although the preferred arrangement indicated for example in
The foregoing descriptions and the accompanying drawings are illustrative of the present invention. Still other variations and arrangements of parts are possible without departing from the spirit and scope of this invention. Further, the invention consists of certain novel features and a combination of parts hereinafter fully described, illustrated in the accompanying drawings, and particularly pointed out in the appended claims, it being understood that various changes in the details may be made to one or more of these features without departing from the spirit, or sacrificing any of the advantages of the present invention.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
The present application claims the benefit of U.S. Provisional Application Ser. No. 61/124,557, filed Apr. 17, 2008, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
61124557 | Apr 2008 | US |