The invention will be described with respect to the following drawing figures, in which like numerals represent like features throughout the figures, and in which:
A cover 26 is sized and adapted to mate with the sidewall 14 so as to cover the storage volume 24 and close the piece of luggage 10. As shown, the cover 26 of the illustrated embodiment has depth and thus adds to the storage volume 24, although in some embodiments, the cover 26 may not have significant depth, and thus, may not contribute significantly to the storage volume 24 of the piece of luggage 10. As shown in the figures, the cover 26 is connected to at least one of the sidewall portions 16, 18, 20, 22 (in the illustrated embodiment, the cover 26 is connected to the left sidewall portion 16) so as to define a hinge area 28 of flexible material, using which the cover 26 can be moved between the closed position of
Because of the depth of the depth of the cover 26, the piece of luggage 10 has an overall clamshell shape, which is best seen in
Attached to a portion of the exterior of the bottom panel 12 and forming a C-shape such that it also attaches to the upper and lower portions 20, 22 of the sidewall 14 is a rigid portion 34. In the illustrated embodiment, the rigid portion 34 covers approximately the central third of the bottom panel 12 and similar areas on the upper and lower 22 sidewall portions. The rigid portion 34 may be attached to the piece of luggage 10 using adhesives, rivets, or any other conventional fastening means, and, if desired, portions of the bottom panel 12 may be molded, shaped or contoured to accommodate the rigid portion 34 and its components. Moreover, the rigid portion 34 may be molded or formed as a single piece, or it may be formed in several sections that are fastened together. For example, as can best be seen in
The piece of luggage 10 is most advantageously an upright roller-type travel bag. An extendable and retractable handle 36 is within the rigid portion 34 and/or portions of the bottom panel 12 and is connected internally to the rigid portion 34. The handle 36 is movable between an extended position (not shown in the figures) in which it extends beyond the rigid portion 34 and can be grasped to move the piece of luggage 10, and a retracted position, shown in
Additionally, the bottom and lower panels 12, 22 include a set of wheels 38 connected to corresponding wheel well and axle assemblies 40. Depending on the embodiment, there may be more than two wheels 38, or a single, elongate roller wheel may be provided. Generally, the wheels 38 would be made from plastic, rubber or another material suitable for the application. The wheel well assemblies 40 would be made of the same materials from which the rigid portion 34 is made, although the materials may be different in some embodiments. If desired, the wheels 38 may be provided with rubber circumferences or “tires” to aid in traction.
Thus, the piece of luggage 10 of the illustrated embodiment is an upright roller travel bag with wheels 38 and an expandable and retractable handle 36, although the handle 36 and wheels 38 may be optional features in some embodiments.
The piece of luggage 10 of the illustrated embodiment also has a slightly trapezoidal overall shape, with a longer lower sidewall portion 22, although it may have a rectangular shape, a square shape, or any other shape compatible with the collapsing features described below. If present, the slightly trapezoidal overall shape may contribute to the stability of the piece of luggage 10 during movement because of its wider base, and it also adds to the characteristic look of the piece of luggage 10.
The piece of luggage 10 may have any desired size, and pieces of luggage 10 may be constructed in a variety of sizes so as to provide greater and lesser storage volumes 24. One exemplary size is approximately 24 inches long, 18 inches wide at the widest point, and approximately 9 inches deep (approximately 61 centimeters by 43 centimeters by 23 centimeters).
The materials used to make the piece of luggage 10 may vary from embodiment to embodiment, there may be several layers of material, and different materials may be used for different portions of the piece of luggage 10, depending on the forces or stresses to which those particular portions are subjected during use. Those of skill in the art will be able to select appropriate materials, depending on the application for which the piece of luggage is designed, the anticipated end user, the desired cost, and other factors.
For example, in one embodiment, the sidewall 14, bottom panel 12, and cover 26 may be made of layers of ballistic nylon backed by internal sheets of, for example, polypropylene plastic 1-2 mm thick. Poly(vinyl chloride) (PVC) sheets and foams of appropriate densities may also be used as internal stiffeners. The thickness of plastic between the outer layers of fabric would give the sidewall 14, bottom panel 12, and cover 26 sufficient rigidity to hold their own shape.
In other embodiments, any suitable sort of metal, plastic, or other rigid material may be used for reinforcing panels. Other suitable plastics may include high density polyethylene (HDPE) or ABS plastic, and suitable metals would include sheets of aluminum and steel. Other fabrics that may be used in the construction of a piece of luggage 10 according to embodiments of the invention include CORDURA® and other types of nylon, polyester, cotton canvas, leather, and polyurethane, to name a few. The innermost layer of fabric, which covers the interior of the storage volume 24, may be a microsuede or a high-sheen nylon, to name two options.
Alternatively, in some embodiments, the materials of which the sidewall 14, bottom panel 12, and cover 26 are made may have sufficient rigidity to hold their own shape without additional reinforcement. Examples of such materials include ethylene-vinyl acetate copolymer foams (EVA foams) of appropriate densities, ABS plastic, carbon fiber composite, and other such materials. In some embodiments, for decorative and/or structural purposes, the exterior of the piece of luggage 10 may be constructed of several layers. For example, the exterior of a piece of luggage 10 could be constructed of EVA foam with an overlaid nylon mesh. Of course, even if the material from which the sidewall 14, bottom panel 12 and cover 26 is made has significant rigidity, reinforcing panels, such as those described above, may be added if desired.
In addition to the primary constituents of the sidewall 14, bottom panel 12, and cover 26, additional material may be adhered to certain areas to resist abrasion, wear, or mechanical stresses. For example, ABS plastic, leather, rubber, or additional ballistic nylon sheets may be adhered to lower external portions of the cover 26 and to the lower portion 22 of the sidewall 14, if desired, in order to reinforce those sections so as to better resist abrasion or applied loads.
One advantage of the piece of luggage 10 is that although it is a rigid- or semi-firm sided bag, it is capable of collapsing into a storage configuration in which the sidewall 14, the cover 26, and portions of the bottom panel 12 are folded into an area defined by the rigid portion 34. As will be explained below and illustrated in the accompanying drawing figures, the piece of luggage 10 is capable of collapsing in two dimensions, such that the piece of luggage 10 in the storage configuration is smaller in width and depth than the piece of luggage 10 when not in the storage configuration.
In order to facilitate transition into the storage configuration, the bottom panel 12, the sidewall 14 and the cover 26 have fold lines in pre-defined positions. These fold lines may be defined by or coincide with sections of unreinforced, flexible fabric between adjacent reinforced sections. Alternatively, if the piece of luggage 10 is constructed of larger, contiguous sheets of relatively rigid material that need no reinforcement, the fold lines could be defined by or coincide with thinner sections of the material that act as flexible living hinges between thicker, more rigid portions of the contiguous sheet. Either or both types of fold lines may be used in the same piece of luggage 10.
Of course, in some alternate embodiments, the reinforcing plates may be subdivided, instead of being provided with living hinges.
With respect to the piece of luggage 10, reinforcing plates are also provided in the sides of the cover 26. Two of the reinforcing plates, the upper plate 56 and the left side plate 58, are visible in the view of
As is illustrated in
Whereas the cover 26 has individual reinforcing plates 44, 46, 48, 50, 56, 58, 60, the reinforcing structure is different in the bottom of the piece of luggage 10. The sidewall 14 and bottom panel 12 are reinforced by unitary left and right three-dimensional reinforcing structures 64, 66 that reinforce the sidewall 14 and bottom panel 12 and also reinforce the corners of the piece of luggage 10. The right side reinforcing structure 66, which is shown only partially in the view of
As shown in
Other configurations of reinforcing structures may be used in other embodiments of the invention. Moreover, as was noted above, if a relatively rigid material is used for the piece of luggage 10, it may not be necessary to add separate reinforcing structure. However, even if there is no separate reinforcing structure, living hinges, thinned portions, or other types of fold-enabling structure could be provided in generally the same locations as shown in
The folding sequence and storage configuration are shown in
Next, as shown in
To complete the sequence, the right sidewall portion 18 and the part of the bottom panel 12 that is backed by the right reinforcing structure 66 fold inwardly toward the center of the piece of luggage. The final, folded storage configuration is illustrated in
Cooperating fastening structures are provided in order to retain the piece of luggage 10 in the storage configuration. In the illustrated embodiment, the fastening structures comprise a snap 68 on the left sidewall portion 16 and a strap 70 with the corresponding snap structure 72 on the right sidewall portion 18 that are brought into engaging proximity by folding the piece of luggage 10 into the storage configuration. In other embodiments, the cooperating engaging fastening structures could be respective portions of hook and loop fastener (e.g., VELCRO®) or another suitable fastening structure.
In the illustrated embodiment, the piece of luggage 10 is provided with certain reinforcing structure, including reinforcing panels 44, 46, 48, 50, 56, 58, 60 in the cover 26 and three-dimensional reinforcing structures 64, 66 along the sidewall 14 and bottom panel 12. However, in some embodiments, depending on the materials of which the piece of luggage 10 is made and the stresses to which it is to be subjected, additional reinforcing structure may be provided.
For example, in some embodiments, it may be desirable to provide additional reinforcement along the lower sidewall portion 22, specifically to reinforce the wheels 38 and to prevent them from changing position under load. Wheel reinforcement may be by means of a telescoping bar with a lock mechanism placed by a user in the interior of the piece of luggage 10 along the lower sidewall portion 22 and removed when the piece of luggage 10 is folded into the storage configuration. For example, a double rack-and-pinion system would serve well; the user would turn a central knob (the pinion), causing an upper rack and a lower rack to move outwardly, toward the left and right sidewall portions 16, 18 of the piece of luggage 10. Other reinforcing mechanisms are known in the art and may also be used. However, if the sidewall 14 is made of a sufficiently stiff material, additional reinforcement of the lower sidewall portion 22 may not be necessary.
The configuration of the cover 26 facilitates one additional feature of the piece of luggage 10, which may be included in a piece of luggage irrespective of whether or not that piece of luggage has all of the features described above.
As was described above, the front panel 42 of the cover 26 is comprised of a number of geometrically-shaped segments. In the illustrated embodiment, those segments are trapezoidal and triangular. Specifically, there is a left trapezoidal cover section 74, a right trapezoidal cover section 76, an upper triangular cover section 78, and a lower triangular cover section 80. Those sections are pivotably connected to the outer edge of the front panel 42 and are connected to one another by gusset material 82 toward the interior of the front panel 42 of the cover 26.
For purposes of this description, the term “gusset material” should be interpreted broadly. For example, in one embodiment, the gusset material 82 could be fabric sewn to the inner edges of the respective sections 74, 76, 78, 80. The gusset material 82 may or may not be made of the same material of which the rest of the front panel 42 is made. For example, if the sections 74, 76, 78, 80 are made of ballistic nylon, the gusset material 82 could be made of CORDURA® nylon. The gusset material 82 could also have properties that are different than those of the sections 74, 76, 78, 80; for example, it could be made of an elastic or somewhat elastic material, particularly if the sections 74, 76, 78, 80 are made of a relatively inelastic material like nylon. The gusset material 82 could also be made thinner than the sections 74, 76, 78, 80 it connects. However, in other embodiments, the gusset material 82 may not be a separate fabric or material. Instead, the gusset material 82 may comprise thin, flexible contiguous segments of the same material of which the sections 74, 76, 78, 80 are made.
With the arrangement described above, the front panel 42 of the cover 26 is capable of assuming two configurations: an unexpanded configuration and an expanded configuration. In the unexpanded configuration, the sections 74, 76, 78, 80 are generally co-planar. In the expanded configuration, the sections 74, 76, 78, 80 are non-coplanar and project outwardly so as to add to the storage volume of the piece of luggage 10.
The expanded configuration of the cover 26 is shown in
The gusset material 82 provides the extra material for the front panel 42 of the cover 26 to expand. However, as is shown in the figures, a cover zipper 84 is provided between the inner edges of the left and right trapezoidal sections 74, 76 that, when engaged, constraints the extra gusset material 82 so that it is stowed, folded or stuffed, in the space beneath the cover zipper 84 and prevents the two trapezoidal sections 74, 76 from moving. When the cover zipper 84 is engaged, the cover 26 is thus prevented from assuming the expanded configuration. When the cover zipper 84 is disengaged, the cover can assume the expanded configuration. The cover zipper 84 itself may be concealed by fabric piping 86 or other concealing features.
The provision of excess gusset material 82 and a cover zipper 84 to constrain the cover 26 may not be necessary in all embodiments. For example, if the gusset material 82 is an elastic material, the cover 26 may be biased by the elastic gusset material 82 to remain in the unexpanded configuration unless objects are placed in the piece of luggage 10 that force the cover 26 into the expanded configuration.
In
While the invention has been described with respect to certain exemplary embodiments, the description is intended to be illuminating, rather than limiting. Modifications and changes may be made within the scope of the following claims.