The disclosed inventive subject matter relates in general to bedding products and mattress supports and more specifically to a collapsible, folding box spring that is easily transportable.
Commercially available conventional beds typically include a mattress supported by a box-spring assembly that includes a wooden or metal frame enclosing a series of springs for supporting the weight of the mattress and a person or persons lying on the mattress. A box-spring assembly typically includes a rigid wood and metal construction that makes the box spring assembly heavy and difficult to transport due to its size, weight, and inflexibility. As a result, conventional box spring assemblies do not meet shipping standards for companies such as Amazon and Walmart, both of which engage in significant e-commerce. Therefore, there is an ongoing need for box spring assemblies to be foldable and collapsible for ease of storage and shipping. Box spring assemblies having a comparatively small footprint would reduce transportation costs because more units could be shipped in a single shipping container.
The following provides a summary of certain example implementations of the disclosed inventive subject matter. This summary is not an extensive overview and is not intended to identify key or critical aspects or elements of the disclosed inventive subject matter or to delineate its scope. However, it is to be understood that the use of indefinite articles in the language used to describe and claim the disclosed inventive subject matter is not intended in any way to limit the described inventive subject matter. Rather the use of “a” or “an” should be interpreted to mean “at least one” or “one or more”.
One implementation provides a first example collapsible folding box spring assembly, comprising a first box spring subassembly, wherein the first box spring subassembly includes a top frame portion and a bottom frame portion; a second box spring subassembly, wherein the second box spring subassembly includes a top frame portion and a bottom frame portion; first and second T-brackets positioned between the first and second box spring subassemblies in a hinged configuration, wherein the top frame portion of the first box spring subassembly and the top frame portion of the second box spring subassembly are both attached to the T-brackets at a first axis, wherein the bottom frame portion of the first box spring subassembly is attached to the T-brackets at a second axis; and wherein the bottom frame portion of the second box spring subassembly is attached to the T-brackets at a third axis; and a plurality of rotating Z-links located between the top and bottom frame portions of the first and second box spring subassemblies, wherein each Z-link expands the top frame portions away from bottom frame portions of the first and second box spring subassemblies when in an open configuration, and wherein each Z-link collapses the top frame portions toward the bottom frame portions of the first and second box spring subassemblies when in a closed configuration.
The collapsible folding box spring assembly may further comprise a plurality of stabilizing straps extending between the top and bottom frame portions of the first and second box spring subassemblies. The collapsible folding box spring assembly may further comprise a cover adapted to be placed over the top of the folding box spring assembly. The cover may include four corners and wherein an elastic band is positioned diagonally in each corner for securing the cover to the box spring subassemblies. The collapsible folding box spring assembly may further comprise a plurality of connecting bolts for connecting the folding box spring assembly to a second folding box spring assembly. Each top frame portion may further include lengthwise and widthwise crossbar supports located between an outer frame. Each bottom frame portion may further include lengthwise and widthwise crossbar supports located between an outer frame. Each T-bracket may further include ridges formed thereon for engaging both top and both bottom frame portions. Each Z-link may further include stabilizing ridges formed thereon for engaging both top and both bottom frame portions.
Another example implementation provides a second example collapsible folding box spring assembly, comprising a first box spring subassembly, wherein the first box spring subassembly includes a top frame portion and a bottom frame portion; a second box spring subassembly, wherein the second box spring subassembly includes a top frame portion and a bottom frame portion; first and second T-brackets positioned between the first and second box spring subassemblies in a hinged configuration, wherein the top frame portion of the first box spring subassembly and the top frame portion of the second box spring subassembly are both attached to the T-brackets at a first axis, wherein the bottom frame portion of the first box spring subassembly is attached to the T-brackets at a second axis; and wherein the bottom frame portion of the second box spring subassembly is attached to the T-brackets at a third axis; and a plurality of rotating Z-links located between the top and bottom frame portions of the first and second box spring subassemblies, wherein each Z-link expands the top frame portions away from bottom frame portions of the first and second box spring subassemblies when in an open configuration, and wherein each Z-link collapses the top frame portions toward the bottom frame portions of the first and second box spring subassemblies when in a closed configuration; and a plurality of stabilizing straps extending between the top and bottom frame portions of the first and second box spring subassemblies; and a cover adapted to be placed over the top of the folding box spring assembly.
The cover may include four corners and wherein an elastic band is positioned diagonally in each corner for securing the cover to the box spring subassemblies. The collapsible folding box spring assembly may further comprise a plurality of connecting bolts for connecting the folding box spring assembly to a second folding box spring assembly. Each top frame portion may further include lengthwise and widthwise crossbar supports located between an outer frame. Each bottom frame portion may further include lengthwise and widthwise crossbar supports located between an outer frame. Each T-bracket may further include ridges formed thereon for engaging both top and both bottom frame portions. Each Z-link may further include stabilizing ridges formed thereon for engaging both top and both bottom frame portions.
Still another implementation provides a third collapsible folding box spring assembly, comprising a first box spring subassembly, wherein the first box spring subassembly includes a top frame portion and a bottom frame portion; a second box spring subassembly, wherein the second box spring subassembly includes a top frame portion and a bottom frame portion; first and second T-brackets positioned between the first and second box spring subassemblies in a hinged configuration, wherein the top frame portion of the first box spring subassembly and the top frame portion of the second box spring subassembly are both attached to the T-brackets at a first axis, wherein the bottom frame portion of the first box spring subassembly is attached to the T-brackets at a second axis; wherein the bottom frame portion of the second box spring subassembly is attached to the T-brackets at a third axis, and wherein each T-bracket further includes ridges formed thereon for engaging both top and both bottom frame portions; and a plurality of rotating Z-links located between the top and bottom frame portions of the first and second box spring subassemblies, wherein each Z-link expands the top frame portions away from bottom frame portions of the first and second box spring subassemblies when in an open configuration, wherein each Z-link collapses the top frame portions toward the bottom frame portions of the first and second box spring subassemblies when in a closed configuration, and wherein each Z-link further includes ridges formed thereon for engaging both top and both bottom frame portions; and a plurality of stabilizing straps extending between the top and bottom frame portions of the first and second box spring subassemblies; and a cover adapted to be placed over the top of the folding box spring assembly.
The cover may include four corners and wherein an elastic band is positioned diagonally in each corner for securing the cover to the box spring subassemblies. The collapsible folding box spring assembly may further comprise a plurality of connecting bolts for connecting the folding box spring assembly to a second folding box spring assembly. Each top frame portion may further include lengthwise and widthwise crossbar supports located between an outer frame. Each bottom frame portion may further include lengthwise and widthwise crossbar supports located between an outer frame.
It should be appreciated that all combinations of the foregoing concepts and additional concepts discussed in greater detail below (provided such concepts are not mutually inconsistent) are contemplated as being part of the inventive subject matter disclosed herein and may be implemented to achieve the benefits as described herein. Additional features and aspects of the disclosed system, devices, and methods will become apparent to those of ordinary skill in the art upon reading and understanding the following detailed description of the example implementations. As will be appreciated by the skilled artisan, further implementations are possible without departing from the scope and spirit of what is disclosed herein. Accordingly, the drawings and associated descriptions are to be regarded as illustrative and not restrictive in nature.
The accompanying drawings, which are incorporated into and form a part of the specification, schematically illustrate one or more example implementations of the disclosed inventive subject matter and, together with the general description given above and detailed description given below, serve to explain the principles of the disclosed subject matter, and wherein:
Example implementations are now described with reference to the Figures. Reference numerals are used throughout the detailed description to refer to the various elements and structures. Although the following detailed description contains many specifics for the purposes of illustration, a person of ordinary skill in the art will appreciate that many variations and alterations to the following details are within the scope of the disclosed inventive subject matter. Accordingly, the following implementations are set forth without any loss of generality to, and without imposing limitations upon, the claimed subject matter.
The disclosed item provides a collapsible and foldable box spring product or box spring assembly that is of metal construction, typically steel, aluminum, or other suitable metal. Example implementations include a latitude bi-fold design that allows the box spring assembly to fold in half and collapse to reduce its overall size, thereby allowing it to fit into a carton that meets e-commerce shipping requirements.
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In one example implementation, when the product is unfolded it is nine inches tall and is suitable for supporting a mattress. Twin and Twin XL sizes include a single piece or assembly that does not use additional attachment hardware. Full, Queen, King, and Cal King sizes utilize a two-piece or two-assembly design, wherein two pieces or two assemblies are connected to one another using additional hardware to create a larger assembly. The hardware may include four bolts, four spacers, and four nuts mounted on the top frame portions (see
All literature and similar material cited in this application, including, but not limited to, patents, patent applications, articles, books, treatises, and web pages, regardless of the format of such literature and similar materials, are expressly incorporated by reference in their entirety. Should one or more of the incorporated references and similar materials differs from or contradicts this application, including but not limited to defined terms, term usage, described techniques, or the like, this application controls.
As previously stated and as used herein, the singular forms “a,” “an,” and “the,” refer to both the singular as well as plural, unless the context clearly indicates otherwise. The term “comprising” as used herein is synonymous with “including,” “containing,” or “characterized by,” and is inclusive or open-ended and does not exclude additional, unrecited elements or method steps. Although many methods and materials similar or equivalent to those described herein can be used, particular suitable methods and materials are described herein. Unless context indicates otherwise, the recitations of numerical ranges by endpoints include all numbers subsumed within that range. Furthermore, references to “one implementation” are not intended to be interpreted as excluding the existence of additional implementations that also incorporate the recited features. Moreover, unless explicitly stated to the contrary, implementations “comprising” or “having” an element or a plurality of elements having a particular property may include additional elements whether or not they have that property.
The terms “substantially” and “about” used throughout this specification are used to describe and account for small fluctuations, such as due to variations in processing. For example, these terms can refer to less than or equal to ±5%, such as less than or equal to ±2%, such as less than or equal to ±1%, such as less than or equal to ±0.5%, such as less than or equal to ±0.2%, such as less than or equal to ±0.1%, such as less than or equal to ±0.05%, and/or 0%.
Underlined and/or italicized headings and subheadings are used for convenience only, do not limit the disclosed subject matter, and are not referred to in connection with the interpretation of the description of the disclosed subject matter. All structural and functional equivalents to the elements of the various implementations described throughout this disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and intended to be encompassed by the disclosed subject matter. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the above description.
There may be many alternate ways to implement the disclosed inventive subject matter. Various functions and elements described herein may be partitioned differently from those shown without departing from the scope of the disclosed inventive subject matter. Generic principles defined herein may be applied to other implementations. Different numbers of a given module or unit may be employed, a different type or types of a given module or unit may be employed, a given module or unit may be added, or a given module or unit may be omitted.
It should be appreciated that all combinations of the foregoing concepts and additional concepts discussed in greater detail herein (provided such concepts are not mutually inconsistent) are contemplated as being part of the disclosed inventive subject matter. In particular, all combinations of claimed subject matter appearing at the end of this disclosure are contemplated as being part of the inventive subject matter disclosed herein. While the disclosed inventive subject matter has been illustrated by the description of example implementations, and while the example implementations have been described in certain detail, there is no intention to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the disclosed inventive subject matter in its broader aspects is not limited to any of the specific details, representative devices and methods, and/or illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of the general inventive concept.
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Number | Date | Country | |
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20220395106 A1 | Dec 2022 | US |