The field of the invention generally is collapsible play yards or playpens and more particularly to releasable locking mechanisms for such collapsible devices.
A collapsible play yard provides a portable but stable structure in which a small child can play and sleep. The essential features for such a structure is that it be (1) lightweight enough to carry by one person, (2) easy to set up, and (3) stable enough to safely support the child. An example of a portable play yard is shown in U.S. Pat. No. 4,811,437 to Dillner et al.
The Dillner play yard uses a center hub about which the uprights of the play yard are pivoted. The hub employed in the Dillner play yard is a complex device and the need exists for a simpler center hub design.
Similarly, Dillner provides a play yard having upper rails comprised of several moving parts and a need exists for a simpler upper rail design.
The present invention is characterized by a locking mechanism for a foldable enclosure, which comprises: a) a hub movable between a raised position and a lowered position, comprising i) a pair of structures, each rotatably mounted upon pivots extending through a common bracket wherein sector gears of each structure meshingly engage each other causing the structures to rotate in unison about their respective pivots; and ii) a locking assembly movably mounted upon the common bracket between a locked position that prevents rotation of said structures about their respective axes and a released position that allows rotation of said structures their respective axes; and iii) at least two rods each pivotally joined to an associated one of said structures. When a lock button of the locking mechanism is moved to an unlocked position, the hub is free to be lifted toward the raised position, whereby the rods are moved together to be aligned substantially in parallel. When the hub is pushed into the lowered position from the raised position, the cooperating structures rotate about their pivots whereby the rods are moved away from each other until the rods lie substantially in a common plane, which constitutes the erected position. When the rods reach the erected position, the locking button is automatically moved to its locked position which prevents accidental movement of the hub from the lowered position (wherein the play yard is erected) to the raised position (wherein the play yard is collapsed).
a, and 3b are isometric views that illustrate the sequence of moving the frame between the erected and the collapsed position in
Starting from the fully erected frame shown in
Once the releasable center hub 50 and locking mechanisms 200 are unlocked, raising the center hub 50 draws the four base frame rods 32 upward. The base frame rods are each pivotally mounted at one end to an associated structure 52, 52 forming part of the center hub 50, and at the other end to an associated one of the lower corner pieces 34. As the base frame rods 32 are drawn upward (
b shows the hub 50 raised to its lifted position in which the frame 20′ is folded onto itself and is thus fully collapsed for ease of storage/transport. In this position, the vertical rails 18, upper frame rods 28, and base frame rods 32 are substantially parallel to one another.
Structures 52 each have an integral hollow support arm 64 for receiving overlapping ends of an associated pair of base frame rods 32. The ends of rods 32 each have a cutout 32a so that they closely overlap one another and can pivot independent of to one another when held to an associated hollow arm 64 by pivot pin 60. When the center hub 50 is pulled upward in the direction of arrows, the vertical rails 18 are drawn inward due to movement of the ends of base frame rods 32, mounted to lower brackets 34, which move towards each other.
Each structure 52 is comprised of a pair of spaced apart gear sectors 53a, 53b. Sector gears 53a, 53a of the structures 52 are diagonally opposed to one another and gear sectors 53b, 53b are likewise diagonally opposed to one another. Gear sectors 53a, 53a each have a shoulder 79 and the gear sectors 53b each have a shoulder 78-78. The shoulders 78-78 are each closer to a vertical axis which coincides with arrow A in
The locking member 58 is held against axial movement within the central piece 54 by bolt 68 and nut 70 while being capable of rotating about the vertical axis. A tab 72 is integrally joined to locking member 58. Distance D1 between ends 72a-72b is greater than the distance D2 between ends 72c-72d. Tab 72 is positioned beneath side guides 74, 74. The opposite ends 72c, 72d of tab 72 are engaged by shoulders 78-78 when the hub 50 is lowered to the erected position to prevent hub 50 from being accidentally unlocked and to thereby secure the locking button 58 in a locked position (shown in
With the hub 50 in the lowered position, the spring-biased tab 72 rotates counter-clockwise until ends 72a, 72b each engage an associated shoulder 78, 78. Once opposing surfaces 72c, 72d of tab 72 each engage an associated shoulder 78, the gear structures 52 cannot rotate in either direction about pins 66 because tab 72 is prevented from rotating by shoulders 78, 78, retaining the tab in a locked position. This is best seen in
To release the gear structures 52 so they can rotate, the locking member is turned clockwise, preferably by gripping curved wire handle 80. The gear sector structures 52 include diagonally opposed clearance shoulders 79, 79 that provide sufficient clearance for tab 72, allowing the tab 72 to rotate in the clockwise direction. When the tab 72 is so rotated, opposite ends 72c, 72d of tab 72 each enter into one of the gap spaces 82 between the opposing pairs of gear sectors wheels 53a-53b. Once the ends 72c, 72d of tab 72 each enter into one of the gap spaces 82, the blocking surfaces 79a, 79a, 78a, 78a are clear of tab 72, enabling structures 52, 52 to rotate freely about their associated pivots 66 allowing hub 50 to be lifted to its raised position shown in
As is best seen in
The locking mechanism 200 comprises mounting bracket 202, a locking wedge 204, a locking spring 206, a push button 208, and a cover 210. The bracket 202 optionally has a pin 212 and a spacer/bushing 214 that provide structural support: the bushing 214 fills the gap between opposing walls W1-W2 of bracket 202, and thus inhibits their movement towards or away from each other when under stress.
The push button 208 and locking wedge 204 engage one another in a threaded, snap-fit, or other secure arrangement. The arm 205 of wedge 204 extends through spring 206, which spring has one end 206a which presses against the push button 208 and an end 206b secured to the projection 203 of bracket of 202. When assembled as shown in
In the locked position (
To unlock the upper horizontal rails for folding, the protrusion 220 and the recess 222 must first be disengaged so that the push button 208 can be depressed. Prior to this disengagement, the push button 208 cannot be depressed because of the engagement of the protrusion 220 and recess 222. In practice, this disengagement is accomplished by lifting the bracket 202 slightly, which swings each protrusion 220 upward and away from its associated recess 222. To unlock the mechanism 200, the push button 208 is pressed in to by a distance sufficient to assure that the wedge 207 is clear of the path of movement of the cutout 218 as each rod 28 rotates about its associated pin 216.
Vertical arm 24 is force-fitted into bore 403 of corner piece 34. Arm 24 has an integral tab 24a which is normally biased in an outward radical direction and which snap-fits against an upper edge 404a in opening 404 in corner piece 34 when the rod 24 is pushed into bore 403 by an amount sufficient to clear edge 404a of opening 404. Rod 24 may be removed from lower corner piece 34 by pressing tab 24a inwardly sufficient to clear edge 404a. Foot 405 is preferably provided with a “tread” to provide a non-slip grip with a surface supporting the play yard.