Collapsible pole

Information

  • Patent Grant
  • 6446408
  • Patent Number
    6,446,408
  • Date Filed
    Friday, August 4, 2000
    24 years ago
  • Date Issued
    Tuesday, September 10, 2002
    22 years ago
Abstract
An apparatus and method for elevating items includes telescopically retractable and extendable hollow tubular pole sections that include a locking means to lock at least one section in extended position. The bottom of the pole is adapted for mounting to a support structure.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to poles, and in particular, to poles used to elevate items to substantial heights, for example greater than 35 feet.




2. Problems in the Art




Many trade-offs exist with respect to the design of poles to elevate items to substantial heights. Examples are strength versus weight; size versus wind load; weight/size versus transportability, handling, and installation ease; and materials versus costs.




Wood poles have substantial strength and are relatively inexpensive. However, they are relatively high in weight and relatively difficult to transport and handle. Likewise, concrete poles have relatively high strength but are also of high weight and are cumbersome to transport and handle.




Additionally, there are other factors, which affect the choice of poles. Examples are the type of item to be elevated; and its size, weight, and function. Another factor is the environment. Will the pole be erected outside or inside? If erected outside, will it experience high humidity or moisture? Will it experience significant winds? Another factor is the purpose of the pole. Is it permanent or temporary?




Tubular steel is a popular choice for such poles. It is relatively high strength and low weight. Through galvanization, it resists rust and corrosion and therefore can be made to be durable for even outside use. Although more costly than wood, for example, its other advantages make it an attractive choice.




Poles greater than 35′ in height, even if made of tubular steel, will still present difficulties. Transportation issues exist. Some poles need to be on the order of 100′ or more tall. Even semi-trailer trucks may not be able to transport such lengths, at least without special and costly permits. Although tubular steel is relatively lightweight, any item of such length is cumbersome to handle.




Additionally, once erected, it is not trivial to conduct maintenance on an item elevated by the pole. A worker many times must be elevated to the top of the pole, which requires costly and complicated equipment.




Attempts have been made to address some of these problems. Poles made and assembled in sections have been tried. Transportation and handling might be easier, but assembly requires some type of relatively complex and time consuming joint between sections.




Another attempt, commonly owned by the owner of the present application, utilizes a tapered tubular steel pole made of sections that slip fit over one another. See, for example, U.S. Pat. No. 5,398,478, incorporated by reference herein. While such a pole has been found to be very effective for certain uses, once installed, it is difficult to disassemble, modify, or move. It therefore has limited flexibility with regard to function.




It is therefore a principal object of the present invention to provide a method and apparatus, which solves or overcomes the problems and deficiencies in the art.




Other features, objects and advantages of the present invention include a method and apparatus for a pole which is:




a. Collapsible, being retractable and extendible.




b. More easily transportable, being smaller in length and compact when in a collapsed position relative to its extended position.




c. Easier to handle and manipulate and install.




d. Extendible to a lockable position.




e. Unlockable to allow retraction.




f. Retains the benefits of tubular steel.




g. Quicker and easier to install and reinstall.




h. Durable.




i. Economical.




j. Flexible regarding uses and functions.




These and other objects, features and advantages of the invention will become more apparent with reference to the accompanying specification and claims.




SUMMARY OF THE INVENTION




The present invention includes an elongated pole extendible to substantial heights. A lower end is adapted for mounting to a support. At least first and second pole sections are adapted to move relative to one another so that one nests inside the other in a collapsed or retracted position. The first and second pole sections can telescopically extend from the retracted position to an extended position. A releasable locking member or members can selectably lock the first and second pole sections into the extended position.




A further feature of the invention includes adding additional pole sections having the same attributes. Multiple pole sections can be collapsed so that all pole sections nest in a first pole section but can be telescopically extended. Releasable locking member(s) can be placed to lock each adjacent pair of pole sections. The method according to the invention includes elevating an item by telescopically extending one or more sections of a pole and locking the extended sections in position.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front elevational partial sectional view of a collapsible pole, according to preferred embodiment of the present invention, shown in a collapsed position on a base.





FIG. 2

is similar to

FIG. 1

but is a reduced in size version showing pole of

FIG. 1

in a fully extended position.





FIG. 3

is a top plan view of FIG.


1


.





FIG. 4

is a reduced in scale perspective view of an example of a portable base with the pole of

FIG. 1

, and shows cross arms at the top of the extended pole.





FIG. 5

is enlarged isolated perspective view of a preferred embodiment of a bottom-most pole section of the pole in

FIG. 1

with a succeeding pole section in extended position and a pole rotation tool shown in ghost lines.





FIG. 6

is a side elevational and partial interior cut away view of FIG.


5


.





FIG. 7

is an enlarged bottom plan view of FIG.


6


.





FIG. 8

is an enlarged top plan view of

FIG. 6

also showing a catch pin and succeeding pole section in place.





FIG. 9

is an isolated side elevational view of the top of FIG.


6


.





FIG. 10

is an enlarged partial sectional view of the bottom portion of FIG.


2


.





FIG. 11

is still a further enlarged view of the region shown by dashed line


11


in FIG.


10


.





FIG. 12

is an enlarged view of the region shown by dashed line


12


in FIG.


1


.





FIG. 13

is an enlarged view of the region shown by dashed line


13


in FIG.


1


.





FIG. 14A

is an enlarged view of the top part in FIG.


5


.





FIG. 14B

is an enlarged view of the top of a collapsible pole section showing grasping ears that can be used to grab the section to extend it or retract it.





FIG. 15

is a bottom plan view of the bottom of pole section that telescopically nests within the base pole section in FIG.


6


.





FIG. 16

is a side elevational view of FIG.


15


.





FIGS. 17A and B

are side and front elevational views of a locking pin shown in

FIGS. 15 and 16

with

FIG. 17A

showing the pin in retracted and extended positions.





FIG. 18

is a plan view of top of pole section.





FIG. 19

is a top plan view of

FIG. 1

, showing a plurality of pole sections in a nested relationship.





FIG. 20

is an enlarged perspective view of a locking or catch pin of FIG.


17


and its mounting block and spring.





FIG. 21

is a side elevational view of the pin of FIG.


20


.





FIG. 21B

is an enlarged side elevational sectional view of an alternative embodiment for a catch pin.





FIG. 21C

is similar to

FIG. 21B

but shows the catch pin in a different state.





FIG. 22

is a top plan view of a latch catch for the catch pin of FIG.


4


.





FIG. 23

is a front elevational view of FIG.


22


.





FIG. 24A

is an enlarged perspective view of two pole sections in an extended and locked position.





FIG. 24B

is an isolated elevational view of the latch pin and latch catch of FIG.


24


A.





FIG. 24C

is a top view of FIG.


24


A.





FIG. 24D

is a section view taken along line


24


D-


24


D of FIG.


24


C.





FIGS. 25A-D

are similar to

FIGS. 24A-D

except that the two pole sections are moved slightly relative to one another along the longitudinal axis.





FIGS. 26A-26D

are similar to

FIGS. 25A-25D

except that the two pole sections are rotated slightly relative to one another.





FIGS. 27A-27D

are similar to

FIGS. 26A-26D

except that the two pole sections are rotated slightly more relative to one another.





FIGS. 28A-28D

are similar to

FIGS. 27A-D

but show two pole sections being slightly telescopically retracted relative to one another.





FIGS. 29A-29C

are similar to

FIGS. 28A-28D

but show two pole sections completely retracted relative to one another.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




To achieve a better understanding of the invention, one embodiment thereof will now be described in detail. Frequent reference will be taken to the drawings. Reference numbers and letters will be used in the drawings to indicate certain parts and locations in the drawings. The same reference numbers or letters will be used throughout the drawings to indicate the same parts and locations, unless otherwise indicated.




General Environment




This detailed description will discuss an embodiment of a pole that can be used for both permanent and temporary purposes. The pole will be constructed out of a plurality of telescopically moveable sections relative to a base pole section.




General Structure





FIG. 1

illustrates collapsible pole


10


according to the invention in a collapsed or retracted position on base


12


. What will be called a base pole section


14


is mounted on base


12


. Pole sections


16


,


18


and


20


nest within base pole section


14


but have upper ends which extend outside of their immediately preceding pole section. A pole top


22


is mounted at the top of pole section


20


. Pole top


22


does not move relative to pole section


20


.





FIG. 1

is a sectional view and illustrates the nesting of sections


16


,


18


, and


20


within section


14


. In comparison,

FIG. 2

shows pole


10


in fully extended position. Pole sections


16


,


18


, and


20


are telescopically extended. As can be seen, in an extended position pole


10


appears to be a unitary tapered pole from top to bottom, as opposed to a sectional pole. Also, as can be seen comparing

FIGS. 1 and 2

, the fully extended height of pole


10


is well over twice that of pole


10


in collapsed or retracted form (FIG.


1


).





FIG. 3

is a top plan view of

FIG. 1

showing pole


10


on a moveable base


12


. By further reference to

FIG. 4

, it can be seen that base


12


can be a portable framework


26


including an upwardly extending tapered stub


24


mounted in the framework


26


. Base pole section


14


can be removably slip-fit over stub


24


to mount pole


10


in place. Outriggers


28


can be used to provide a relatively large footprint to resist over-turning moment. A substantial amount of weight and/or equipment can be placed in the interior frame


26


to further support pole


10


or to provide such things as electrical power or components, for example, for operation of lights that could be mounted on cross-arms


30


could be attached to pole top


22


. For more specifics regarding base


12


of this type, reference can be taken to co-owned, co-pending U.S. Ser. No. 09/217,975, which is incorporated by reference herein. An example of a pole top


22


can be seen at co-owned U.S. Pat. No. 5,600,537 which is incorporated by reference. It is to be understood, however, that base


12


could also be a permanent base. Stub


24


could be permanently and rigidly mounted in the ground or in some other supporting structure. For examples of such base, reference can be taken to co-owned issued U.S. Pat. No. 5,398,478, which is incorporated by reference herein.




Pole


10


is made of tubular steel (0.120-0.179″ thick). Pole


10


may or may not be galvanized and may be made of different material (e.g. aluminum, Fiberglas, carbon epoxy, etc.) Each pole section


14


,


16


,


18


, and


20


is tapered at the following rate—0.14″ per longitudinal foot, with the very bottom of base pole section


14


having a 13.40″ diameter and the very top of pole section


20


having a 4.76″ diameter. As shown in

FIGS. 1 and 2

, this allows pole sections to nest within one another (

FIG. 1

) with substantial room between each section when nested. However, when extended, pole


10


looks like it is a unitary tapered pole from top to bottom. Most of the room between sidewalls of each of the adjacent pole sections is reduced as they are extended.




Table 1 below sets forth dimensions of pole


10


.























Bottom-Most




Top-Most







Section




Length




Diameter




Diameter













14




196″




13.40″




10.93″







16




168″




11.15″




8.72″







18




168″




8.97″




6.95″







20




156.75″




6.76″




4.76″







22




66.25″




5.14″




5.00″















As a general rule, in the fully extended position of

FIG. 2

, the overlap between adjacent pole sections should be 1½ diameters minimum. Retracted pole


10


is less than 25′ long. Extended, it is on the order of 60′ tall. Of course, a variety of sizes are possible.




As will be discussed further, releasable locks mounted on pole


10


lock adjacent pole sections in place in extended position. This additional structure is added to the pole and pole sections, but is relatively minimal in nature and weight, is non-complex, and is durable. Therefore, pole


10


obtains essentially the characteristics of a hollow tapered steel pole, but is sectional in nature, can be collapsed, and therefore can be more easily transported and handled in a collapsed state as opposed to a single piece pole of size of FIG.


2


. Stress remains relatively constant from top to bottom of pole


10


when extended. Wind drag is smallest at the top because of the tapering of pole


10


.




Furthermore, pole


10


can be removed from base


12


and thus stored, shipped and handled separately from base


12


until it needs to erected.




There is no need for extremely accurate tolerances between pole sections. Therefore, conventional commercially available tubular steel sections are readily available and are more economical because no exact tolerances are needed.




Specific Structure





FIGS. 5-23

show specific structure of pole


10


.

FIG. 5

illustrates base pole section


14


. Its upper end


32


including a locking mechanism (indicated generally at


34


). Locking mechanism


34


releasably locks pole section


14


and pole section


16


(shown in ghost lines) in extended position relative to one another.




Locking mechanism


34


consists of three latch catches or plates


36


fixed (e.g. 120 degrees apart) on a annular ring


38


welded to the top


32


of base pole section


14


at equally spaced apart positions. Each latch catch


36


is essentially curved to follow the curvature of the upper end


32


of base pole section


14


and includes generally a rectangular opening


40


.




Locking mechanism


34


also includes spring-loaded catch pins


42


mounted in catch pin blocks


44


which are in turn mounted by screws or bolts to the interior of the lower end of pole section


16


. Catch pins


42


extend through openings in the lower end of pole section


16


and are mounted to correspond in position with latch catches


36


on base pole section


14


.




In the position of

FIG. 5

, with pole section


16


fully extended and catch pins


42


aligned with openings


40


of latch catches


36


, each catch pin


42


is biased outwardly by a flat spring attached to the back of catch block


44


so that they extend radially outwardly of the diameter of the top


32


of base pole section


14


, catch pins


42


thus prevent longitudinal movement of pole section


16


relative to base section


14


, to lock the two pole sections in an extended position.




As will be described in more detail later, catch pins


42


can be retracted to releasably disengage locking mechanism


34


and allow pole section


16


to move longitudinally downward and collapse or retract into base pole section


14


. Catch pins


42


are retracted radially inward of the inside diameter of the top


32


of base pole section


14


to allow such movement.





FIG. 5

also shows base pole rotation ring


48


, welded to the lower end of base pole section


14


and having an annular opening approximately the size of the bottom opening of base pole section


14


(not shown), and base pole turning gussets


50


. This arrangement allows a tool (manual or mechanized) to be inserted therein (e.g. an elongated metal pole or rod


49


, see

FIG. 5

) to grab or connect to the bottom of base pole section


14


to allow it to be rotated. Such rotation is either used when seating pole


10


on stub


24


of base


12


, or when turning base pole section


14


to lock or unlock pole sections of pole


10


as will be discussed later. A washer (e.g. plastic) or other friction-reducing member could be placed between section


14


and base stub


24


.





FIGS. 6-11

show additional details of base pole section


14


and locking mechanism


34


. Additionally, as shown at

FIGS. 6

,


10


, and


11


, interior centering ramps


52


can be screwed, bolted, or welded to the interior of base pole section


14


, near its bottom. Each centering ramp


52


, with a ramp portion


54


, a middle section


56


, and a bottom section


58


, abuts a constriction


60


(see particularly FIG.


11


). Constriction


60


is comprised of a solid annular reinforcing ring


62


welded to the interior of section


14


, with adjacent opposite sloped rings


64


and


66


. Ring


62


forces the pole section to be round. Centering ramps


52


serve to center and retain the lower end of pole section


16


when retracted to its lower most position, as shown in FIG.


1


. Constriction


60


, with sloped rings


64


and


66


, allows pins


42


of another pole section to cam action over ring


62


during extension or retraction of that pole section.




The tapering of pole


10


results in the gap between base pole section


14


and pole section


16


to increase the farther pole section


16


is collapsed or retracted into section


14


. Thus, centering ramps


52


are particularly valuable to retain pole sections when collapsed and deter damage, rattling, or forces that might cause any pole section to go out of round, including during shipment and handling.




As shown in

FIG. 11

, a stop block


68


can be welded or otherwise secured to middle portions


56


of centering ramps


52


. Stop blocks


68


would function as a lower limit or stop to limit how far down into base pole section


14


, pole section


16


can collapse or retract.




As shown in

FIG. 10

, the position of restriction


60


and centering ramps


52


would be high enough in base pole section


14


that they would not interfere with stub


24


of base


12


when base pole section


14


is fully seated and installed on stub


24


.





FIG. 12

illustrates that a similar arrangement can be used for succeeding pole sections in pole


10


. Centering ramps


52


B with lower limit/stop


68


B can be attached to the lower interior end of pole section


16


. When pole section


18


is collapsed into pole section


16


, centering ramps


52


B center pole section


18


and lower limit/stop


68


B defines how far it can be retracted relative to pole section


16


.




The same structure can be built into the lower interior end of pole section


18


(see centering ramps


52


C and lower limit/stop


68


C) relative to pole section


20


.

FIG. 12

thus shows how pole


10


, when in collapsed or nested form, results in centering and support of the lower end of succeeding pole sections in a preceding pole section. Also, if desired, centering ramps


53


(like ramps


52


) could be attached at spaced apart positions around the tops of the pole sections (other than the bottommost pole section) to help center the tops when collapsed (see

FIG. 13

for examples). Still further if desired, a small ear or piece could be affixed to an adjacent pole section and in between ramps


52


(or


53


) to limit rotation of one of the sections relative to the other (e.g. limit rotation to approximately 120 degrees because the ear would come into abutment with a ramp


52


(or


53


) if it were attempted to rotate a pole section outside the angular range between ramps


52


(or


53


); in this embodiment 120 degrees.




As can be easily understood, these structural relationships, in combination with the lengths of the pole sections, can be designed so that when in the fully collapsed position of

FIG. 1

, the upper-most ends of each of pole sections


16


,


18


, and


20


extend outside of their immediately preceding pole section so that even in collapsed form, some portion of each pole section is available and accessible from the exterior of pole


10


. This allows each pole section to be individually grasped from the exterior for extension purposes, as will be discussed in more detail later.





FIG. 13

shows this relationship of the top ends of the pole sections. Note that annular ring


38


at the top of base pole section


14


is spaced a distance


70


from the very upper edge of base pole section


14


. Similarly, annular rings


38


B and


38


C, associated with locking mechanisms


34


B and


34


C of pole sections


16


and


18


, are spaced distances


72


and


74


respectively from the very tops of pole sections


16


and


18


respectively.




As shown in

FIGS. 14-18

, this arrangement allows catch pins


42


to abut and sit upon the top edge of a preceding pole section so that catch pins


42


are supported by the preceding pole section instead of annular plate


38


.





FIGS. 20 and 21

show catch pin


42


and catch blocks


44


in more detail. Catch block


44


has an opening


76


approximately at its center. Catch pin


42


matingly fits through opening


76


and includes a flange


78


that prevents pin


42


from moving all the way through opening


76


. A guide rib


80


on the perimeter of catch pin


42


rides within notch


82


in opening


76


to prevent catch pin


42


from rotating in opening


76


. A flat steel spring


86


is mounted in a channel


88


in the back of block


44


and holds catch pin


42


in the position shown in

FIG. 20

(biases it outwardly from the front of block


44


). A transverse cut-out or notch


84


exists in the catch pin


42


, opposite guide rib


80


. Transverse cut-out


84


is sized so that it can fit over the upper edge of the top of a pole section to further secure adjacent pole sections together when locked in extended positions. Note that the upper edge of pole section


14


can have curved cut-outs


92


(see e.g.

FIG. 24B

) to further secure catch pins


42


and retain pins


42


from lateral movement.




Spring


86


is held in position relative to block


44


by bolts or screws


85


extending through oblong apertures


90


near opposite ends of spring


86


and into threaded apertures


87


in block


44


. Block


44


is approximately 6″ long and 2″ wide by ½″ thick.




Pin


42


(e.g. A500 steel) is 1.485″ outside diameter. Flange


78


is 1.985″ outside diameter. Pin


42


is 1.5″ in total length, including flange


78


; without flange


78


, pin


42


is 1.31″ long. Slot


84


is 0.38″ in width and spaced 0.53″ away from flange


78


.




Spring


86


is 7.63″ long, 1.88″ wide, and 0.015″ thick. It is made of 0.015″ spring steel. Pin


42


is made of A500 steel, as is block


44


.





FIGS. 22 and 23

depict more specifically latch catches


36


. Latch catch


36


is made of A500 steel. It is approximately 7″ long and curved along a radius of 5.58″. It is 3.75″ in width and 0.75″ thick. As shown in

FIGS. 22 and 23

, opening


40


is 3″ tall and has upper corners radiused at 0.75″. One side of opening


40


(see reference numeral


91


) is 1.51″ inward from the one end of latch catch


36


and is essentially radially aligned relative to the center of curvature of latch catch


36


. The other side


94


of opening


40


is 3″ away from side


91


, but is angled approximately 45° from the radial centerline of latch catch


36


. Note also that the very end


98


of one side of latch catch


36


is sloped at 42° from the radial line shown in FIG.


22


.




The purpose of such structure will become more apparent with reference to the operation of the locking mechanism


34


as will be described later.




Operation





FIGS. 24-29

illustrate operation of pole


10


.

FIG. 24A

illustrates base pole section


14


and pole section


16


in an extended and locked position such as shown in FIG.


2


. Catch pins


42


aligned with openings


40


in latch catches


36


and transverse cut-outs


84


in catch pins


42


are seated on the upper lip


92


of base pole section


14


(see in particular


24


B and


24


D).




In this position, longitudinal movement of pole section


16


relative to base pole section


14


is deterred because of the weight of pole section


16


(and other pole sections), pole top


22


and any items supported by pole top


22


. Flat springs


46


of catch blocks


44


bias catch pins


42


radially outwardly. Even a force that would tend to move pole section


16


upward, would result in catch pins


42


hitting against the top of openings


40


and preventing further upward movement.




To collapse pole section


16


relative to base pole section


14


, force is applied upwardly on pole section


16


to lift pole section


16


and thus catch pins


42


(and particularly transverse cut-outs


84


of catch pins


42


) off of the top edge


92


of base pole section


14


(see FIGS.


25


A-D).




Either base pole section


14


or pole section


16


is then rotated to move catch pins


42


in the direction of the arrows in

FIGS. 26A-D

. By particularly looking at

FIGS. 26A and 26C

, the beveled heads of catch pins


42


, in combination with ramps


94


of openings


40


, forces catch pins


42


by essentially a camming action to begin retracting.




This allows continued relative rotational movement of base pole section


14


and pole section


16


(see arrows in

FIGS. 27A-D

) until catch pins


42


are camped or retracted sufficiently to be out of openings


40


and sufficiently retracted so that transverse cut-outs


84


in catch pins


42


would not catch the top of base pole section


14


. Catch pins


42


are forced inwardly against springs


86


.





FIGS. 28A-D

then illustrate that pole section


16


can be forced straight downwardly and catch pins


42


would not prohibit downward longitudinal movement of pole section


16


because they are moved sufficiently inwardly. Pole section


16


can then be retracted or collapsed into base pole section


14


to a position illustrated at

FIGS. 29A-C

, where it is noted that catch pins


42


ride along the interior surface of base pole section


14


. Pole section


16


would be collapsed to the position shown in

FIGS. 1 and 12

until the bottom of pole section


16


strikes the lower limit/stop


68


.




The preceding has described how pole section


16


can be unlocked and retracted into base pole section


14


. The same steps would be used to unlock and retract pole section


18


relative to pole section


16


and pole section


20


relative to pole section


18


.




The reverse procedure would be practiced to extend pole


10


from the retracted, collapsed state of

FIG. 1

to the fully extended state of FIG.


2


.




It is generally preferred to extend the upper-most pole section


20


first, followed by the second-to-upper-most pole section


18


, followed by the third-to-upper-most pole section


16


. One way to do so would be to use mechanical means (e.g. a lift truck or other mechanism(s) to grasp structure (for example, ears


100


(with holes


102


) on opposite sides of the top of a pole section—see FIG.


14


B), and raise that pole section until catch pins


42


are in any of the positions of

FIGS. 27A-D

,


26


A-D, or


25


A-D. Ultimately, one would rotate the pole sections at issue to get catch pins


42


in the position shown in FIGS.


25


A-D—where catch pins


42


are aligned with openings


40


in latch catches


36


, but are near the top of openings


40


. Once so aligned, the upper pole section can be lowered such that transverse cut-outs


84


in catch pins


42


would seat upon the upper edge of the lower of the two pole sections (FIGS.


24


A-D).




The next lowest pole section could then be grasped by the mechanism and raised and locked in a similar manner. This procedure would then continue until pole


10


is fully extended.




The structure and the amount of work needed to extend and lock pole sections in this manner is relatively minimal and can be accomplished with mechanisms such as lift or lull trucks instead of more costly and cumbersome cranes or other similar equipment. Alternatively, a dedicated mechanical device or devices, or a self contained extension device mounted directly on the pole, could be used to slide pole sections from retracted to extended positions or vice versa. The installer could use bar or pole


49


(

FIG. 5

) to rotate section


14


while the device holds the extended section form rotation, so that the catch latches move to capture the catch pins and thus lock the extend section in extended position. Other methods are possible. The lift mechanism(s) can be moved from pole to pole. The pole sections can include markings to help with rotational and longitudinal alignment. For example, as roughly illustrated in

FIG. 24A

, a vertical line


104


A could be marked on pole section


16


and a vertical line


104


B on pole section


14


. Marks


104


A and


104


B could be placed so that when aligned with one another, pins


42


would be aligned with openings


40


in latch catches


36


. This would assist the installer, who normally is at or near the bottom of section


14


, to know when alignment is reached. Similarly, horizontal indicia or lines


106


could be marked on section


16


to help an installer visually see how close to fully extended a pole section is. The foregoing is not the only way of extending and retracting pole


10


, but is a very efficient way of doing so.




As has been described, this arrangement also does not require extremely close tolerances as the locking mechanisms


34


have built-in play or tolerance that allows quick and easy operation.




Options and Alternatives




It is to be understood that the aforementioned embodiment is but one form the invention can take. Alternatives, such as are within the skill of those of ordinary skill in the art, defined solely by the claims appended hereto.




For example, the invention is intended primarily for use with poles elevating items to substantial heights. By substantial heights, it is meant on the order of 35′ or more. As a practical matter, the range could be up to on the order of 120′ fully extended.




The precise dimensions of the pole sections and the locking mechanisms are to be designed for the particular height of pole, working conditions and items to be elevated. Base


12


can be either permanent or portable. Base pole section


14


, for example, could use some other type of mechanism or structure for attachment to a base. Examples would be bolts, direct burial in the ground, or other connections. Pole


10


can be used to elevate a variety of items or devices. One example given is lighting fixtures such as wide-area, high intensity lighting fixtures of the nature disclosed in U.S. Pat. No. 5,398,478. Other items are possible, including, but not limited to electrical wires, communications devices or antenna, communication wires, beacons or warning lights.




Note that the invention has many advantages. One example is that it allows non-remote aiming of light fixtures with less costly equipment than large cranes or the like. Another example relates to permanent lighting. The collapsible pole allows for easy lamp replacement.




In the preferred embodiment, the pole sections are tapered with succeeding sections generally smaller in diameter than preceding sections. It should be noted however that in the preferred embodiment, the smallest diameter of each preceding section is smaller than the largest diameter of its succeeding section. The sections are made to leave some clearance when extended relative to one another to allow for rotation between the sections.




However, it is possible to use the concepts discussed herein where the tapering of sections is in the opposite direction. Still further, a middle pole section could have the largest diameter, and preceding and succeeding sections smaller diameters, so that they retract into the middle member. The sections do not necessarily have to be tapered, but it is preferred.





FIGS. 21B and C

illustrate an alternative embodiment for a catch pin. As shown in

FIGS. 21B and C

, alternative embodiment catch pin


42


B includes what will be called a flag


43


pivotally mounted interiorly of the front end of pin


42


B.

FIG. 21B

shows flag


43


in its normal state. Internal spring and ball combination


45


pushes downwardly on the short leg


43


B of flag


43


to keep it normally in the position of FIG.


21


B. However, when pin


42


B extends through opening


40


, and latch catch


36


and transverse cutout


84


of pin


42


B engages the top of a pole section, that top edge of the pole section then enters transverse cutout


84


of pin


42


B, abuts short arm


43


B of flag


43


and overcomes the downward force of spring and ball


45


to pivot flag


43


to the position shown in FIG.


21


C. In that position long arm


43


A of flag


43


would pivot out of retraction in catch pin


42


B. This would provide a visual indication to workers that pin


42


B is appropriately seated on the top of a pole section to assist the operators to confirm the extended pole sections are locked. Flag


43


could be metal or other material. It could be painted or otherwise marked to make it highly visually perceptible, even from substantial distances.




Previously stop blocks


68


were discussed in association with limiting the travel of nested pole sections within one another. Alternatively, stop blocks could be positioned on the outside around the top of each pole section, instead of on the inside bottom. Such alternative stop blocks would function the same way. They would limit how far down each pole section would move into the preceding pole section by extending the diameter of, and perhaps slightly outside the diameter of, the preceding pole section. Additionally, they could be spaced apart around the top of a pole section in a manner that would not allow more than a certain rotation of the succeeding pole section. For example, some type of extension or feature of the succeeding pole section could extend outwardly and limit rotation of succeeding pole section relative to the preceding pole section to the extent of spacing of stop blocks.



Claims
  • 1. An elongated pole extendable to substantial heights comprising:(a) a lower end adapted for mounting to a support; (b) a first tubular pole section; (c) a second pole section adapted to nest relative the first pole section between a collapsed position where a substantial amount of the second pole section is nested relative to the first pole section but a portion of the second pole section is above the first pole section and telescopically extend along the longitudinal axis to an extended position where a substantial amount of the second pole section is extended from the first pole section; (d) a releasable locking member mounted on the pole and comprising a component that engages said first and second pole sections when the second pole section is in the extended position to releasably lock the second pole section against longitudinal movement relative the first pole section; (d1) the locking member further comprising a retractable piece mounted on the second pole section and moveable between a retracted position towards the interior of the second pole section and an extended position outwardly of the second pole section; (d2) a biasing member to bias the retractable piece to the extended position; (d3) a receiver on the first pole section, the receiver including an opening adapted to receive the retractable piece when aligned therewith; (d4) a camming surface on the receiver adapted to cam the retractable piece to a retracted position when first and second pole sections are rotated relative to one another.
  • 2. The pole of claim 1 wherein the pole is greater than thirty five feet in length in the extended position.
  • 3. The pole of claim 1 further comprising a third pole section adapted to nest inside the second pole section between a collapsed position where a substantial amount of the third pole section is inside the second pole section but a portion of the third pole section is above the second pole section and telescopically extend along the longitudinal axis to an extended position where a substantial amount of the third pole section is extended outside the second pole section.
  • 4. The pole of claim 3 wherein the second pole section is collapsible into the first pole section when the third pole section is collapsed into the second pole section.
  • 5. The pole of claim 3 further comprising a fourth pole section adapted to nest inside the third pole section between a collapsed position where a substantial amount of the fourth pole section is inside the third pole section but a portion of the fourth pole section is above the third pole section and telescopically extends along the longitudinal axis to an extended position where a substantial amount of the fourth pole section is extended outside the third pole section.
  • 6. The pole of claim 3 further comprising a one or more additional pole sections adapted to nest inside preceding pole sections between a collapsed position where a substantial amount of each additional pole section is inside a preceding pole section but a portion of each additional pole section is above the preceding pole section and telescopically extends along the longitudinal axis to an extended position where a substantial amount of the additional pole section is extended outside the preceding pole section.
  • 7. The pole of claim 1 wherein the first and second pole sections are tapered tubular steel.
  • 8. The pole of claim 7 wherein the taper is wider to narrower from the lower end upward.
  • 9. The pole of claim 1 wherein the first pole section is a base pole section including the lower end.
  • 10. The pole of claim 1 wherein the second pole section is an upper pole section including an upper end adapted to receive a mount for a member to be elevated.
  • 11. The pole of claim 1 further in combination with a base, wherein the lower end of the pole is adapted to slip fit on a base comprising a tapered upper end and a lower end.
  • 12. The pole and base of claim 11 wherein the lower end of the tapered base is adapted to be fixed into the ground.
  • 13. The pole and base of claim 11 further in combination with a support, wherein the lower end of the base is adapted to be removably mountable to the support.
  • 14. The pole, base and support of claim 13 further comprising a support which is fixed in the ground.
  • 15. The pole, base and support of claim 13 further comprising a support which is moveable.
  • 16. The pole of claim 1 further in combination with a mounting member, wherein the upper end of the pole is adapted to receive a mounting member to which can be attached a member to be elevated.
  • 17. The pole and mounting member of claim 16 further comprising the mounting member being attached to the upper end of the pole.
  • 18. The pole and mounting member of claim 17 further comprising a member mounted on the mounting member.
  • 19. The pole and mounting member of claim 18 wherein the member is a lighting fixture.
  • 20. The pole and mounting member of claim 19 wherein the member is a high intensity wide area lighting fixture.
  • 21. The pole and mounting member of claim 20 further comprising a plurality of lighting fixtures mounted on one or more mounting members attached to the upper end of the pole.
  • 22. The pole and mounting member of claim 16 wherein the mounting member comprises a removable pole top adapted to support one or more items to be elevated.
  • 23. The pole and mounting member of claim 22 wherein the mounting member has a lower end adapted to be slip fit over the upper end of the pole.
  • 24. The pole of claim 1 further comprising a stop member mounted on the interior of a pole section to form a lower limit for nesting of another pole section in said pole section.
  • 25. The pole of claim 1 further comprising a centering member mounted on the interior of a pole section to center another pole when nested within said pole section.
  • 26. The pole of claim 1 wherein the releasable locking member comprises a component moveable between a position allowing relative longitudinal movement between said first and second pole sections, and a position disallowing at least some relative longitudinal movement between said first and second pole sections.
  • 27. The pole of claim 26 wherein the component further comprises a retractable piece mounted on the second pole section and moveable between a retracted position towards the second pole section and an extended position outwardly of the second pole section.
  • 28. The pole of claim 27 wherein the retractable piece comprises a pin.
  • 29. The pole of claim 27 wherein the component further comprises a receiver mounted onto the first pole section, the receiver including an opening adapted to receive the retractable piece when aligned therewith.
  • 30. The pole of claim 29 further comprising a plurality of retractable pieces and receivers.
  • 31. The pole of claim 29 further comprising a biasing member to bias the retractable piece to the extended position.
  • 32. The pole of claim 31 wherein the biasing member is a spring.
  • 33. The pole of claim 29 wherein the receiver further comprises a camming surface adapted to cam the retractable piece to a retracted position when the retractable piece is moved across the camming surface.
  • 34. A telescopically extendable and retractable pole for elevating a device to substantial heights comprising:(a) a plurality of pole sections each having bottom and top ends and sized to telescopically nest within one another; (b) in a retracted position the top ends of each pole section partially extending outward of a preceding pole section (c) in an extended position, each pole section including a releasable locking member to lock said pole section in said extended position (d) the locking member comprising a retractable piece mounted on the one of said pole sections and moveable between a retracted position towards the interior of said one of said pole sections and an extended position outwardly of said one of said pole sections; a biasing member to bias the retractable piece to the extended position; a receiver on another of said pole sections, the receiver including an opening adapted to receive the retractable piece when aligned therewith; a camming surface on the receiver adapted to cam the retractable piece to a retracted position when said one and said another pole sections are rotated relative to one another.
  • 35. The pole of claim 34 wherein pole exceeds 35 feet in the extended position.
  • 36. The pole of claim 34 wherein the pole sections are tubular steel.
  • 37. The pole of claim 36 wherein the pole sections are tapered from wider to narrow from bottom to top of the pole.
  • 38. The pole of claim 34 wherein the locking member comprises a piece moveable relative to two adjacent pole sections between a position allowing relative longitudinal movement between the two adjacent pole sections and a position disallowing unrestricted longitudinal movement.
  • 39. The pole of claim 38 wherein the locking member further comprises a receiving member on one of the two pole sections adapted to receive the piece to effectuate locking of the two pole sections when the piece is positioned therein.
  • 40. A method of elevating an item to substantial height comprising:(a) telescopically extending a plurality of tubular steel sections from a retracted position to an extended position; (b) releasable locking the sections in place in the extended position by biasing a retractable piece mounted on the one of said sections to an extended position outwardly of said one of said sections; receiving and restraining against movement the retractable piece by a receiver on another of the sections when aligned with the retractable piece; camming the retractable piece to a retracted position when said one and said another pole sections are rotated relative to one another; (c) attaching an item to be elevated to a section.
US Referenced Citations (12)
Number Name Date Kind
859233 Lane Jul 1907 A
2243190 Capaldo May 1941 A
2632850 Anderson Mar 1953 A
2791453 Baker et al. May 1957 A
2892647 O'Neill Jun 1959 A
3103375 McMullin Sep 1963 A
3361456 Durand Jan 1968 A
4918896 Wiese Apr 1990 A
5398478 Gordin et al. Mar 1995 A
5540017 Eilam et al. Jul 1996 A
5624046 Zimmermann Apr 1997 A
6202369 Partee et al. Mar 2001 B1
Foreign Referenced Citations (4)
Number Date Country
627522 Sep 1961 CA
279691 Nov 1927 GB
586007 Mar 1947 GB
2272717 May 1994 GB