The present disclosure relates generally to heating, ventilation, and air conditioning (HVAC) systems, and more particularly, to systems and methods for roof top units (RTUs) of the HVAC systems.
Residential, light commercial, commercial, and industrial systems are used to control temperatures and air quality in buildings. To condition a building, an HVAC system may circulate a refrigerant through a closed circuit between an evaporator where the refrigerant absorbs heat and a condenser where the refrigerant releases heat. The refrigerant flowing within the closed circuit is generally formulated to undergo phase changes within the normal operating temperatures and pressures of the HVAC system so that quantities of heat can be exchanged by virtue of the latent heat of vaporization of the refrigerant to provide conditioned air to the buildings.
In general, an HVAC system may include a RTU to house various components of the HVAC system, such as the condenser, the evaporator, a fan assembly, a blower, and so forth. As such, the RTU may be a large and heavy enclosure that is expensive to transport between facilities, such as a manufacturing facility and the building to be conditioned by the HVAC system. In certain instances, the RTU has a width that is larger than a width of a standard-sized transportation vehicle, such that the RTU is characterized as an oversized load that demands more expensive and time consuming travel processes compared to standard transportation loads. For example, transporting the RTU may entail acquiring an over-width permit, adhering to stringent safety regulations, longer shipping time, and/or higher shipping costs.
In one embodiment of the present disclosure, a collapsible roof top unit (RTU) includes a plurality of heating, ventilation, and air conditioning (HVAC) components. The collapsible RTU also includes a frame disposed about the plurality of HVAC components. The frame is configured to transition between a full frame width configuration and a reduced frame width configuration. Additionally, the frame includes a plurality of retractable rails.
In another embodiment of the present disclosure, a collapsible roof top unit (RTU) for a heating and cooling system includes a condenser section configured to transition between a full condenser section width and a reduced condenser section width. The condenser section includes a first condenser coil and a second condenser coil. Additionally, the second condenser coil is rotatable, relative to the first condenser coil, between an angled operating position and a generally vertical non-operating position.
In a further embodiment of the present disclosure, a method of collapsing a collapsible roof top unit (RTU) includes rotating a fan assembly of the collapsible RTU from a horizontal operating position to a lifted position. The method includes rotating a condenser coil from an angled operating position to a generally vertical position. Moreover, the method includes collapsing a frame disposed about the fan assembly and the condenser coil from an expanded position having a full frame width to a collapsed position having a reduced frame width.
Other features and advantages of the present application will be apparent from the following, more detailed description of the embodiments, taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the application.
The present disclosure is directed to a foldable or collapsible roof top unit (RTU) for heating, ventilation, and air conditioning (HVAC) systems. The collapsible RTU may be selectively reduced in width to enable the collapsible RTU to be transported on a standard-sized transportation vehicle, thus lowering costs and increasing shipping efficiency compared to transporting non-collapsing and large RTUs as oversized loads.
Thus, as described in more detail below, a condenser section having condensers and a fan assembly, an evaporator section, and other HVAC components of the collapsible RTU may be rotatable, slidable, and/or positioned such that a frame disposed around the HVAC components may be collapsed to reduce a width of the collapsible RTU for transportation on a standard-sized transportation vehicle. For example, condenser coils of the condensers may be rotated from outwardly-leaning positions to generally vertical positions, and horizontal top plates of a fan assembly of the collapsible RTU may be pivoted into lifted positions that enable the condenser section to be reduced in width. Moreover, in place of a traditional one-coil evaporator, the evaporator section of the collapsible RTU may include two evaporator coils that are longitudinally spaced and/or offset from one another along a direction defined by a length of the collapsible RTU. Additionally, the frame disposed around the HVAC components may be a telescoping or width-collapsible frame having base cross rails and top cross rails that selectively reduce in length. As such, after the condenser coils are moved to the vertical positions and the top plates of the fan assembly are pivoted to the lifted positions, a technician or a suitable actuator may apply force to collapse the frame of the collapsible RTU and reduce its width for transportation. Then, once at an installation location, the frame may be expanded and the HVAC components may be moved back into operating positions so that the collapsible RTU may operate to condition the building.
Turning now to the drawings,
The HVAC unit 12 is an air cooled device that implements a refrigeration cycle to provide conditioned air to the building 10. Specifically, the HVAC unit 12 may include one or more heat exchangers across which an air flow is passed to condition the air flow before the air flow is supplied to the building. In the illustrated embodiment, the HVAC unit 12 is a rooftop unit (RTU) that conditions a supply air stream, such as environmental air and/or a return air flow from the building 10. After the HVAC unit 12 conditions the air, the air is supplied to the building 10 via ductwork 14 extending throughout the building 10 from the HVAC unit 12. For example, the ductwork 14 may extend to various individual floors or other sections of the building 10. In certain embodiments, the HVAC unit 12 may be a heat pump that provides both heating and cooling to the building with one refrigeration circuit configured to operate in different modes. In other embodiments, the HVAC unit 12 may include one or more refrigeration circuits for cooling an air stream and a furnace for heating the air stream.
A control device 16, one type of which may be a thermostat, may be used to designate the temperature of the conditioned air. The control device 16 also may be used to control the flow of air through the ductwork 14. For example, the control device 16 may be used to regulate operation of one or more components of the HVAC unit 12 or other components, such as dampers and fans, within the building 10 that may control flow of air through and/or from the ductwork 14. In some embodiments, other devices may be included in the system, such as pressure and/or temperature transducers or switches that sense the temperatures and pressures of the supply air, return air, and so forth. Moreover, the control device 16 may include computer systems that are integrated with or separate from other building control or monitoring systems, and even systems that are remote from the building 10.
As shown in the illustrated embodiment of
The HVAC unit 12 includes heat exchangers 28 and 30 in fluid communication with one or more refrigeration circuits. Tubes within the heat exchangers 28 and 30 may circulate refrigerant through the heat exchangers 28 and 30. For example, the refrigerant may be R-410A. The tubes may be of various types, such as multichannel tubes, conventional copper or aluminum tubing, and so forth. Together, the heat exchangers 28 and 30 may implement a thermal cycle in which the refrigerant undergoes phase changes and/or temperature changes as it flows through the heat exchangers 28 and 30 to produce heated and/or cooled air. For example, the heat exchanger 28 may function as a condenser where heat is released from the refrigerant to ambient air, and the heat exchanger 30 may function as an evaporator where the refrigerant absorbs heat to cool an air stream. In other embodiments, the HVAC unit 12 may operate in a heat pump mode where the roles of the heat exchangers 28 and 30 may be reversed. That is, the heat exchanger 28 may function as an evaporator and the heat exchanger 30 may function as a condenser. In further embodiments, the HVAC unit 12 may include a furnace for heating the air stream that is supplied to the building 10. While the illustrated embodiment of
The heat exchanger 30 is located within a compartment 31 that separates the heat exchanger 30 from the heat exchanger 28. Fans 32 draw air from the environment through the heat exchanger 28. Air may be heated and/or cooled as the air flows through the heat exchanger 28 before being released back to the environment surrounding the rooftop unit 12. A blower assembly 34, powered by a motor 36, draws air through the heat exchanger 30 to heat or cool the air. The heated or cooled air may be directed to the building 10 by the ductwork 14, which may be connected to the HVAC unit 12. Before flowing through the heat exchanger 30, the conditioned air flows through one or more filters 38 that may remove particulates and contaminants from the air. In certain embodiments, the filters 38 may be disposed on the air intake side of the heat exchanger 30 to prevent contaminants from contacting the heat exchanger 30.
The HVAC unit 12 also may include other equipment for implementing the thermal cycle. Compressors 42 increase the pressure and temperature of the refrigerant before the refrigerant enters the heat exchanger 28. The compressors 42 may be any suitable type of compressors, such as scroll compressors, rotary compressors, screw compressors, or reciprocating compressors. In some embodiments, the compressors 42 may include a pair of hermetic direct drive compressors arranged in a dual stage configuration 44. However, in other embodiments, any number of the compressors 42 may be provided to achieve various stages of heating and/or cooling. As may be appreciated, additional equipment and devices may be included in the HVAC unit 12, such as a solid-core filter drier, a drain pan, a disconnect switch, an economizer, pressure switches, phase monitors, and humidity sensors, among other things.
The HVAC unit 12 may receive power through a terminal block 46. For example, a high voltage power source may be connected to the terminal block 46 to power the equipment. The operation of the HVAC unit 12 may be governed or regulated by a control board 48. The control board 48 may include control circuitry connected to a thermostat, sensors, and alarms. One or more of these components may be referred to herein separately or collectively as the control device 16. The control circuitry may be configured to control operation of the equipment, provide alarms, and monitor safety switches. Wiring 49 may connect the control board 48 and the terminal block 46 to the equipment of the HVAC unit 12.
When the system shown in
The outdoor unit 58 draws environmental air through the heat exchanger 60 using a fan 64 and expels the air above the outdoor unit 58. When operating as an air conditioner, the air is heated by the heat exchanger 60 within the outdoor unit 58 and exits the unit at a temperature higher than it entered. The indoor unit 56 includes a blower or fan 66 that directs air through or across the indoor heat exchanger 62, where the air is cooled when the system is operating in air conditioning mode. Thereafter, the air is passed through ductwork 68 that directs the air to the residence 52. The overall system operates to maintain a desired temperature as set by a system controller. When the temperature sensed inside the residence 52 is higher than the set point on the thermostat, or the set point plus a small amount, the residential heating and cooling system 50 may become operative to refrigerate additional air for circulation through the residence 52. When the temperature reaches the set point, or the set point minus a small amount, the residential heating and cooling system 50 may stop the refrigeration cycle temporarily.
The residential heating and cooling system 50 may also operate as a heat pump. When operating as a heat pump, the roles of heat exchangers 60 and 62 are reversed. That is, the heat exchanger 60 of the outdoor unit 58 will serve as an evaporator to evaporate refrigerant and thereby cool air entering the outdoor unit 58 as the air passes over outdoor the heat exchanger 60. The indoor heat exchanger 62 will receive a stream of air blown over it and will heat the air by condensing the refrigerant.
In some embodiments, the indoor unit 56 may include a furnace system 70. For example, the indoor unit 56 may include the furnace system 70 when the residential heating and cooling system 50 is not configured to operate as a heat pump. The furnace system 70 may include a burner assembly and heat exchanger, among other components, inside the indoor unit 56. Fuel is provided to the burner assembly of the furnace 70 where it is mixed with air and combusted to form combustion products. The combustion products may pass through tubes or piping in a heat exchanger that is separate from heat exchanger 62, such that air directed by the blower 66 passes over the tubes or pipes and extracts heat from the combustion products. The heated air may then be routed from the furnace system 70 to the ductwork 68 for heating the residence 52.
In some embodiments, the vapor compression system 72 may use one or more of a variable speed drive (VSDs) 92, a motor 94, the compressor 74, the condenser 76, the expansion valve or device 78, and/or the evaporator 80. The motor 94 may drive the compressor 74 and may be powered by the variable speed drive (VSD) 92. The VSD 92 receives alternating current (AC) power having a particular fixed line voltage and fixed line frequency from an AC power source, and provides power having a variable voltage and frequency to the motor 94. In other embodiments, the motor 94 may be powered directly from an AC or direct current (DC) power source. The motor 94 may include any type of electric motor that can be powered by a VSD or directly from an AC or DC power source, such as a switched reluctance motor, an induction motor, an electronically commutated permanent magnet motor, or another suitable motor.
The compressor 74 compresses a refrigerant vapor and delivers the vapor to the condenser 76 through a discharge passage. In some embodiments, the compressor 74 may be a centrifugal compressor. The refrigerant vapor delivered by the compressor 74 to the condenser 76 may transfer heat to a fluid passing across the condenser 76, such as ambient or environmental air 96. The refrigerant vapor may condense to a refrigerant liquid in the condenser 76 as a result of thermal heat transfer with the environmental air 96. The liquid refrigerant from the condenser 76 may flow through the expansion device 78 to the evaporator 80.
The liquid refrigerant delivered to the evaporator 80 may absorb heat from another air stream, such as a supply air stream 98 provided to the building 10 or the residence 52. For example, the supply air stream 98 may include ambient or environmental air, return air from a building, or a combination of the two. The liquid refrigerant in the evaporator 80 may undergo a phase change from the liquid refrigerant to a refrigerant vapor. In this manner, the evaporator 38 may reduce the temperature of the supply air stream 98 via thermal heat transfer with the refrigerant. Thereafter, the vapor refrigerant exits the evaporator 80 and returns to the compressor 74 by a suction line to complete the cycle.
In some embodiments, the vapor compression system 72 may further include a reheat coil in addition to the evaporator 80. For example, the reheat coil may be positioned downstream of the evaporator relative to the supply air stream 98 and may reheat the supply air stream 98 when the supply air stream 98 is overcooled to remove humidity from the supply air stream 98 before the supply air stream 98 is directed to the building 10 or the residence 52.
It should be appreciated that any of the features described herein may be incorporated with the HVAC unit 12, the residential heating and cooling system 50, or other HVAC systems. Additionally, while the features disclosed herein are described in the context of embodiments that directly heat and cool a supply air stream provided to a building or other load, embodiments of the present disclosure may be applicable to other HVAC systems as well. For example, the features described herein may be applied to mechanical cooling systems, free cooling systems, chiller systems, or other heat pump or refrigeration applications.
As set forth above, embodiments of the present disclosure are directed to a collapsible RTU system for enabling efficient transportation of the HVAC unit 12, the residential heating and cooling system 50, the vapor compression system 72, and/or any other suitable HVAC system, which are collectively referred to hereinafter as a collapsible RTU. Although described hereinafter with reference to the collapsible RTU, it is to be understood that the collapsible RTU system or components therein may also be used or adapted to collapse or reduce in size any enclosure of any suitable HVAC system, including enclosures of split or residential HVAC systems. In some embodiments, the collapsible RTU system may be used to efficiently transport the collapsible RTU from a manufacturing facility to the building 10 where the collapsible RTU is to be installed and operated. By selectively reducing a width of the collapsible RTU, the collapsible RTU may be transported on standard-size transportation trucks or other transportation equipment, such as trains, ships, planes, and so forth, thus reducing costs and transportation time compared to oversize loads.
For instance,
Walls or panels to enclose the frame 108 are partially omitted in the present embodiment to enable visualization of the HVAC components 106 disposed within the collapsible RTU 102. As illustrated, the HVAC components 106 of the collapsible RTU 102 include a condenser section 130 having condensers 132 and a fan assembly 134, compressors 136, a blower 140, an evaporator assembly 142 having evaporator coils 144, an air filter assembly 146 having filter elements 150, flexible tubing 152, and rigid tubing 154. Each HVAC component 106 may be collapsible, slidable, formed, and/or positioned within the collapsible RTU 102 such that the frame 108 may be moved from the expanded position 104 to the collapsed position with all or a portion of the HVAC components 106 within the frame 108. In general, the collapsible RTU 102 may be manufactured in the expanded position 104, moved into the collapsed position, transported to the building 10, and then moved back into the expanded position 104, as described herein and illustrated in further figures below. However, the collapsible RTU 102 of the collapsible RTU system 100 may be collapsed and/or expanded in any other suitable sequence.
Looking first to the condensers 132 within the condenser section 130, the condensers 132 include condenser coils 160 that have a condenser coil length 162 oriented or extending along the x-axis 116, such that the condenser coils 160 extend in a common longitudinal direction along the x-axis 116. The present embodiment includes two condensers 132: one for each of two refrigeration circuits of the collapsible RTU 102. However, the condensers 132 may be part of a same refrigeration circuit in other embodiments, or more than two refrigeration circuits and corresponding numbers of condensers 132 may be included in other embodiments. Moreover, each condenser 132 includes a V-shape configuration, in which two condenser coils 160 are aligned to have a V-shape in the expanded position when viewed along the x-axis 116. The condenser coils 160 of each condenser 132 may therefore include an outer condenser coil 164 closer to wall portions 166 of the frame 108 than an inner condenser coil 170 of each condenser 132.
To facilitate collapsing of the collapsible RTU 102, the inner condenser coils 170 of the collapsible RTU system 100 are pivotable from an operating position 172 or angled operating position to a generally vertical position in which the inner condenser coils 170 generally extend upward along the z-axis 120. That is, a technician may move the inner condenser coils 170 to the generally vertical position and lock the inner condenser coils 170 in place, such that an open space is defined between the inner condenser coils 170 of adjacent V-coils. Thus, when the frame 108 is collapsed, edge portions 174 of the frame 108 move inward toward a longitudinal centerline 176 of the collapsible RTU 102 extending along the x-axis 116, and the inner condenser coils 170 move closer together in the vertical position without interfering with one another. To facilitate the movement, all or a portion of conduits or tubing connected to the condenser coils 160 may be made from the flexible tubing 152, such as that made from braided metal, plastic tubes, and so forth. In contrast to the illustrated orientation of the condenser coils 160, traditional condenser coils may be oriented such that their lengths extend perpendicularly to a frame length of a traditional RTU. As such, the traditional condenser coils block or prevent the traditional RTU from efficiently reducing a width of the traditional RTU. While the condenser coils 160 are illustrated as two V-coils, it is to be understood that other shapes or quantities of condenser coils may also be used within the collapsible RTU.
To further facilitate collapsing of the frame 108, the fan assembly 134 of the condenser section 130 may include a cover plate or top plate 180 coupled to the frame 108 above each condenser 132. As such, the top plates 180 may be coupled together by a longitudinal hinge 182 or another suitable pivotable element extending between the top plates 180 along the x-axis 116. Additionally, two or another suitable quantity of fans may be supported by and retained within each top plate 180. In some embodiments, the technician may accordingly lift an outer edge portion 186 of each top plate 180 such that the fan assembly 134 is in a lifted position or folded position forming a V-shape having a decreased width and an increased height compared to a horizontal position 190 or operating position of the fan assembly 134 shown in
As illustrated, the compressors 136 are disposed in the edge portions 174 of the frame 108, such that the compressors 136 are located between the condensers 132 and the wall portions 166 of the frame 108. In the illustrated embodiment, two compressors 136 are disposed on one edge portion 174, while two additional compressors 136 are disposed on a second edge portion 174, opposite the condensers 132. In the present embodiment, the collapsible RTU 102 includes two refrigeration circuits, such that each set of two compressors 136 may be utilized for a separate refrigeration circuit. By positioning the compressors 136 in the edge portions 174, the inner condenser coils 170 of the condensers 132 can be moved upward to provide a space between the inner condenser coils 170, in contrast to traditional compressor placement that may be between the condensers 132 and may therefore block the space between the inner condenser coils 170. The compressors 136 may alternatively be located in any suitable position that does not interfere with collapsibility of the collapsible RTU 102.
Moreover, the illustrated blower 140 is positioned within a center portion 194 of the frame 108, such that lateral spaces 196 are defined between the blower 140 and the frame 108. As such, the frame 108 may be collapsed, thereby reducing a size of the lateral spaces 196 adjacent to the blower 140 along the y-axis 114 without interfering with the blower 140. In such embodiments, a floor panel 200 below the blower 140 may include multiple parts or components, such as a center portion on which the blower 140 is disposed and two outer portions that flank the center portion on opposite sides. When the collapsible RTU 102 is transitioned from the expanded position to the collapsed position, the two outer portions may slide underneath or above the center portion during collapsing of the frame 108. In some embodiments, the blower 140 may be transported to the building 10 separate from the collapsible RTU 102 and installed within the collapsible RTU 102 at or near the building 10.
Further, the evaporator assembly 142 or evaporator of the present embodiment includes two evaporator coils 144 that are longitudinally offset along the x-axis 116 from one another. That is, one evaporator coil 144 may be positioned closer to the blower 140 than a second evaporator coil 144 by a distance along the x-axis 116 that is a same magnitude or greater than a coil thickness 202 of the one evaporator coil 144. As such, when the frame 108 is moved to the collapsed position, the evaporator coils 144 overlap with one another relative to the x-axis 116. That is, each evaporator coil 114 may move along the y-axis 114 into a respective space 204 adjacent to each evaporator coil 144 without interference. In other words, a back surface 206 of one evaporator coil 144 may slide in front of a front surface 208 of the other evaporator coil 144. In the present embodiment, the evaporator coils 144 are coupled within separate refrigeration circuits, such that the evaporator coils 144 are fluidly separate and are not directly coupled to one another. Due to the fluid independence of each evaporator coil 144, overlapping or sliding of the evaporator coils 144 past one another during collapsing of the frame 108 may be simplified compared to embodiments in which the evaporator coils 144 are part of a shared or common refrigeration circuit.
However, in embodiments in which the evaporator coils 144 are part of a shared or common refrigeration circuit, fluid connections between the two coils may be installed after the collapsible RTU 102 is transported to the building 10. Alternatively, the connections may include conduits of an increased length that enable the evaporator coils 144 to move relative to one another without interfering with the conduits and/or the connections may include flexible piping that adjusts in length and/or positioning based on a position of the frame 108. Moreover, in some embodiments, the compressors 136 and the evaporator coil 144 of a common refrigeration circuit may be disposed on a common edge portion 174 of the frame 108. As such, during collapsing of the frame 108, the compressors 136 and the evaporator coil 144 of the common refrigeration circuit may move along the y-axis 114 together, reducing or eliminating relative motion between the evaporator coil 144 and the compressors 136. In such embodiments, a fluid connection between the evaporator coil 144 and the compressors 136 may be formed by the rigid tubing 154. In some embodiments, the rigid tubing 154 is formed of metal or another inflexible material that may have a reduced cost and/or increased durability compared to the flexible tubing 152.
Similar to the evaporator assembly 142, the air filter assembly 146 includes two filter elements 150 that are offset along the x-axis 116 by a filter width 210 of a filter element 150 or by a greater dimension. The filter elements 150 may each extend across the longitudinal centerline 176 of the collapsible RTU 102 to overlap with one another and reduce or eliminate a gap between the filter elements 150 that may otherwise enable air to bypass the air filter assembly 146 during operation of the collapsible RTU 102. As such, during collapsing of the collapsible RTU 102, the filter elements 150 slide past one another to an overlapped position having a reduced width extending along the y-axis 114 to enable cost-efficient transport of the collapsible RTU 102.
Moreover, in other embodiments, such as those in which the compressors 136 are located in an alternative position other than between the condensers 132 and the edge portions 174 of the frame 108, the outer condenser coils 164 may also be rotatable to generally vertical positions to provide additional or alternative space within the frame 108 for collapsing of the RTU. Additionally, in embodiments having a first condenser, a second condenser, and a third condenser arranged side by side by side, the first condenser and the third condenser may include inner condenser coils that pivot in the manner described above, while both condenser coils of the second condenser may pivot to respective vertical positions. As such, two spaces may be defined within the condenser section, a first space between the first condenser and the second condenser, and a second space between the second condenser and the third condenser.
Further, the frame 108 may be collapsed passively or actively. In some embodiments, wheels are included on a bottom surface 320 of the frame 108 extending along a plane between the x-axis 116 and the y-axis 114 to enable the collapsible RTU 102 to be more easily manipulated. For example, a motor may be coupled to the frame 108 to selectively contract the frame 108, such as based on selection of user-selectable interface and/or application of power to the motor. Additionally, users and/or devices may apply compressive force to outer surfaces 322 of the frame 108 extending along the x-axis 116 and/or the z-axis 120 to contract or collapse the frame 108 to have the collapsed width 302. As described below, passive collapsing may be achieved by placing wedges below the wheels along short edges 324 of the frame 108 extending along the y-axis 114, such that a weight of the collapsible RTU 102 causes each wheel to move downward along a selectively-shaped or contoured sloped surface that drives the frame 108 into the expanded position 104 or the collapsed position 300. Once moved into the desired position, the frame 108 may be locked in place with any suitable fastener or locking device.
Generally, by moving the collapsible RTU 102 from the expanded position 104 of
Additionally, for each condenser 132, the two condenser coils 160 are coupled to a base portion 350. For the illustrated embodiment, pivot points 352 or joints are disposed between the inner condenser coils 170 and the base portions 350. The pivot points 352 may be any suitable pivotable or rotatable connection between each inner condenser coil 170 and its respective base portion 350. For example, the pivot points 352 may be a hinge that extends along the condenser coil length 162 of the inner condenser coils 170 of
The base rail assembly 450 may also include drain pans 460 received within cells 462 defined between the fixed side rails 452 and the telescopic cross rails 454. As such, the drain pans 460 may be disposed underneath the condenser section 130 and/or the evaporator assembly 142 to collect condensate therefrom. As illustrated, the telescopic cross rails 454 and the drain pans 460 each include a three piece construction extending along the y-axis 114, including a first edge portion 470, a second edge portion 472, and a central portion 474 disposed between the edge portions 470, 472. Thus, during collapsing of the frame 108, the edge portions 470, 472 move closer together to reduce the expanded width 110 of the frame 108.
Moreover, the collapsing assembly 500 includes a collapsing wedge 510 for each wheel 504 of the collapsible RTU 102. In some embodiments, the collapsible RTU 102 is lifted onto the collapsing wedges 510 by a crane or another suitable lifting process. Each collapsing wedge 510 includes a main portion 512 having an inwardly-sloped surface 514, as well as base fins 516 that extend from and support the main portion 512. As referred to herein, the inwardly-sloped surfaces 514 are sloped inward relative to the longitudinal centerline 176 of the collapsible RTU 102, such that the inwardly-sloped surface 514 of two adjacent collapsing wedges 510 face one another. The collapsing wedges 510 of the collapsing assembly 500 may be of any suitable shape with inwardly-sloped surfaces, including main portions 512 with a greater width that reduces or eliminates a dependence on the base fins 516, or collapsing wedges 510 that include removable base fins 516.
Accordingly, a weight of the collapsible RTU 102 may drive the wheels 504 along the inwardly-sloped surfaces 514 to drive the telescopic cross rails 454 of the base rail assembly 450 together towards a collapsed or overlapping position. In this manner, the collapsible RTU 102 may be passively compressed to the collapsed width 302 by the collapsing assembly 500. Additionally, the collapsing assembly 500 may be reused to collapse the collapsible RTU 102 multiple times.
In some embodiments, the outwardly-sloped surfaces 570 may be mirror images, or reflections across a plane generally extending along the z-axis 120 and the x-axis 114, of the inwardly-sloped surfaces 514 of the collapsing wedges 510 of the collapsing assembly 500. In other words, the respective slopes of the outwardly-sloped surfaces 570 and the inwardly-sloped surfaces 514, relative to a horizontal plane or surface such as the roof of the building 10, may be similar or identical. Moreover, in some embodiments, the expanding wedge 560 may be formed from two of the collapsing wedges 510, such as by disposing non-sloped surfaces of the main portions 512 together and repositioning the base fins 516 to be on an opposed side of the main portions 512.
As indicated at block 602, the process 600 may include lifting the fan assembly 134 from the horizontal position 190 to the lifted position 230. As such, the fan assembly 134 reduces in width and increases in height. Next, as indicated at block 604, the process 600 may include locking the fan assembly 134 in the lifted position 230. For example, as discussed above with reference to
As indicated at block 606, the process 600 may also include rotating the inner condenser coils 170 from the operating position 172 to the generally vertical position 260. Then, the process 600 may include locking the inner condenser coils 170 in the generally vertical position 260, as indicated at block 608. Thus, as discussed above with reference to
In some embodiments, the process 600 may include moving the frame 108 from the expanded position 104 to the collapsed position 300 via the collapsing assembly 500, as indicated at block 610. Indeed, as illustrated in
Once delivered to a desired location, the process 600 may include moving the frame 108 to the expanded position 104 via the expanding assembly 550, as indicated at block 614. That is, as discussed with reference to
Moreover, although discussed with reference to the passive collapsing assembly 500 and the passive expanding assembly 550, it is to be understood that any other suitable collapsing and/or expanding assemblies, including motor-actuation or user-applied force, may be employed by the process 600. In some embodiments, after the collapsible RTU 102 reaches its destination or after the collapsible RTU 102 is in the expanded position 104, casings or panels may be disposed on the frame 108. To reduce assembly time and cost, the casings or panels may be fastener-free, such as a rollable metal sheet attached on each surface, a snap-in panel, and so forth.
Accordingly, the present disclosure is directed to a collapsible RTU system for enabling efficient transportation of a collapsible RTU. The collapsible RTU may be selectively reduced in width to fit on standard-sized transportation vehicles during shipping and selectively increased in width to enable standard-sized HVAC components to fit and operate within the collapsible RTU. For example, the collapsible RTU may include a fan assembly that lifts upward to have a greater height and a reduced width, one or more condensers with pivotable condenser coils that rotate into compact positions having a reduced footprint, as well as split evaporator coils that are longitudinally offset relative to a length of the collapsible RTU unit. Thus, the frame disposed around the HVAC components may be collapsed or contracted to reduce a width of the collapsible RTU during transportation, and expanded or deployed at an installation location so that the collapsible RTU may operate to condition the building.
While only certain features and embodiments of the present disclosure have been illustrated and described, many modifications and changes may occur to those skilled in the art, such as variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, and so forth, without materially departing from the novel teachings and advantages of the subject matter recited in the claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the present disclosure. Furthermore, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not have been described, such as those unrelated to the presently contemplated best mode of carrying out the present disclosure, or those unrelated to enabling the claimed disclosure. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
This application claims priority from and the benefit of U.S. Provisional Application Ser. No. 62/675,038, entitled “COLLAPSIBLE ROOF TOP UNIT SYSTEMS AND METHODS,” filed May 22, 2018, which is hereby incorporated by reference.
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