This application claims the benefit of Australian Patent Application Serial No. 2008906200 filed Dec. 1, 2008, for Collapsible Stand for Rollable Solar Panel.
The present invention relates generally to a portable accessory stand assembly. The invention has been developed specifically for use in connection with solar panels, and more particularly with rollable solar panels and will be described primarily with reference to this technical application. It should be appreciated, however, that the invention is not limited to this particular field of use.
The following discussion of the prior art is intended to present the invention in an appropriate technical context and allow its advantages to be properly appreciated. Unless clearly indicated to the contrary, however, reference to any prior art in this specification should not be construed as an express or implied admission that such art is widely known or forms part of common general knowledge in the field.
Developments in technology continue to push the limits of outdoor habitation, adventure and survival. Equipment for use in connection with hiking, camping, canyoning, kayaking, yachting, adventuring, mountaineering and the like continues to be adapted and refined through the use of stronger or lighter materials, better insulation, more efficient designs and other technological innovations. However, many new technologies such as lights, mobile phones, satellite phones, personal music players, laptop computers, GPS navigational aids, radio transceivers, portable radios and DVD players, televisions, food coolers, heaters and the like require some form of electric power. Access to such power remains a significant challenge in remote locations.
Various battery technologies are, of course, well known as portable sources of electric power. However, the cumulative weight of batteries in multiple devices can be significant and limitations in battery life is a perennial issue. Spare batteries add further weight and rechargeable batteries require an external source of power for charging. In some circumstances, this factor can be life-threatening, for example if emergency assistance is required in remote locations and radio, mobile phone or GPS navigation batteries run flat, with no means of recharging.
Solar panels offer a potential solution to these difficulties, by providing a renewable source of electric power, dependent only upon the availability of sunlight. However, given the surface area typically required, rigid solar panels of known design are impractical in the present context, due to their relative size, weight, shape and fragility.
In an attempt to address some of these problems, thin-film rollable solar panels have also been developed. While relatively more portable, however, such panels inherently present new challenges and problems, including particularly the difficulty of adequately supporting and orienting the panels when unrolled, for efficient and effective operation. In this regard, it would be appreciated by those skilled in the art that unless these panels can be maintained in a substantially flat orientation, and aligned as directly as possible toward the sun, their operational efficiency will be significantly compromised. Moreover, although rollable solar panels are substantially more robust than conventional rigid panels of comparable size, they are nevertheless susceptible to cell damage if mis-handled or deformed beyond their intended design limits, for example by being rolled too tightly or inadvertent folded or creased.
These issues, which relate to the storage and transportation as well as the use of rollable solar panels, have hitherto prevented the widespread adoption of such panels in the context of camping, hiking, mountaineering and outdoor adventuring, as well as in other potential applications.
It is an object of the present invention to overcome or ameliorate one or more of the deficiencies of the prior art, or at least to provide a useful alternative.
Accordingly, the invention provides a collapsible stand assembly for an accessory, the stand assembly including a base, a mounting head, and at least one support member,
In one preferred embodiment, the accessory is a rollable solar panel and the at least one support member preferably comprises a plurality of support rods. Preferably also, the solar panel is generally rectangular in shape and is adapted to be rolled, when not in use, into a hollow cylinder defining an internal generally cylindrical void region.
The assembly preferably further includes retaining means adapted to retain the solar panel in the rolled configuration. In one embodiment, the retaining means includes a selectively releasable “Velcro” strap.
In the operative configuration, the support rods preferably connect the solar panel to the mounting head, and support the panel in an unrolled, substantially flat configuration, for use.
Preferably, the base and the mounting head define respective generally circular peripheral edge flanges adapted for alignment or engagement with corresponding ends of the cylinder defined by the solar panel in the rolled configuration. In this way, the base and the mounting head preferably close off the corresponding ends of the cylindrical void region defined by the rolled solar panel. In one embodiment, in the collapsed configuration, the respective flanges of the base and the mounting head form a spool, around which, in use, the solar panel is rolled and secured. Preferably, the support rods are captively retained within the void region, between the base and the mounting head, with the assembly in the collapsed configuration.
In one embodiment, the assembly further includes a generally tubular container, adapted to retain the rolled solar panel between the mounting head and the base, and thereby to retain the support rods within the void region, in the collapsed configuration. In one embodiment, the container includes a generally tubular bag, formed from a relatively soft textile material. The tubular bag preferably includes an open top, incorporating a peripheral fastening cord. This may take the form of a manually adjustable draw-string, or a resilient elastic or rubber band, for example.
The mounting head preferably incorporates a circumferential locating groove adapted for secure engagement by the fastening cord of the bag, such that the bag itself holds the stand assembly and the solar panel together in the collapsed configuration, with only an upper portion of the mounting head above the groove protruding from the bag. Preferably, the bag is waterproof and includes at least one pocket adapted to contain an electronic device such as a mobile phone. In other embodiments, the container may take the form of substantially rigid tube or other suitable shape, formed from plastics or other suitable materials.
In yet other embodiments, the mounting head may be adapted for direct connection to the base in the collapsed configuration, for example by means of the support rods or by other means, so as to obviate the need for the container to keep the components of the assembly together in the collapsed configuration.
Preferably, the support rods are formed from a relatively lightweight, resilient, flexible but strong material, such as fibreglass or carbon fibre. Each support rod is preferably adapted for insertion into a corresponding rod socket formed in the mounting head such that in the assembled configuration, the rod sockets locate and orient the rods at predetermined angles with respect to the mounting head.
The remote end of each support rod preferably terminates in a respective hook formation. The hook formations are preferably adapted for engagement with complementary eyelets disposed at or adjacent respective corners of the solar panel. The rods are preferably sized and oriented such that in the operative configuration, engagement of the hooks with the corresponding eyelets requires a predetermined degree of resilient bending of the support rods, which in turn induces a corresponding degree of biaxial tension in the solar panel, thereby positively retaining the panel in a substantially flat orientation for optimal operational efficiency.
In one embodiment, the mounting head incorporates an end cap including a top housing, the top housing preferably containing a plurality of tension reels, each independently supporting a corresponding retractable tether cord. In one preferred embodiment, there are four such tether cords, each tether cord extending through the internal bore a corresponding support rod, and each preferably terminating in a loop formation adapted to be secured to the ground with a tent peg or similar fastener. In this way, when required, one or more of the tether cords can be selectively deployed to provide additional stability to the panel, but when not required, the tether cords are automatically retracted into the mounting head by their respective tension reels. Advantageously, the tether loops are oversized with respect to the rod bores, which prevents the tether loops from being fully retracted through the bores. This makes the tethers readily accessible when required for use, and also prevents the rods from becoming inadvertently separated from the mounting head.
In one embodiment, at least one of the support rods is selectively extensible. The rod extensibility in different embodiments may be achieved by various means including by telescopic extension, by joining two or more sub-rods together, by unfolding and locking hinged rods, or by other suitable means.
In one preferred embodiment, the assembly includes four support rods, adapted respectively to support the four corners of a generally rectangular solar panel. Each of the four rods is preferably extensible by at least a factor of two.
Preferably, the mounting head is adapted for connection to the base in the operative configuration by a base connection mechanism, which permits selective adjustment of the orientation of the mounting head, and hence the solar panel or other accessory, with respect to the base. This advantageously allows an operator to optimise the alignment of the solar panel, within a predetermined range of adjustability, with respect to the prevailing position of the sun.
In one preferred embodiment, the base connection mechanism includes a spherical joint, comprising a ball formation on the base and a complementary socket formation on the mounting head, or vice versa. Preferably, the socket is formed from a resilient material, such as silicone or rubber, to enable the base to be releasably connected to the mounting head by means of an over-centring press fit.
Preferably, the base includes one or more fittings to improve stability. Optional stability fittings include a plurality of spaced-apart holes by which the base can be anchored to the ground by tent pegs, a threaded socket or other standardised fitting by which the base can be mounted to a tripod, and/or a channel formation by which the base can be releasably mounted to an external support strut of a tent or similar structure.
The assembly preferably also includes an electrical cord having one end adapted for electrical connection to the solar panel and another end adapted for electrical connection, via suitable fittings or adapters, to a device to be powered by the solar panel. In one preferred embodiment, the adapter includes a female socket of the automotive cigarette lighter type, being thereby compatible with battery chargers for a wide range of electronic devices.
Advantageously, the assembly is adaptable for use with a wide variety of rollable solar panel designs.
Preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
Referring initially to
The solar panel is generally rectangular in shape when fully extended, but is adapted to be rolled, when not in use, into a hollow cylinder 10 defining an internal generally cylindrical void region 11, as best seen in
As best seen in
As best seen in
The bag 20 includes a closed bottom 21 and an open top 22, incorporating a peripheral fastening cord contained substantially within a seam formed in an upper marginal edge of the bag around the open top. The fastening cord preferably takes the form of a manually adjustable draw-string, or a resilient elastic or rubber band (not shown). As best seen in
As best seen in
It should be appreciated that in other embodiments (not shown), the container may take the form of a substantially rigid tube, or a body or vessel of other suitable shape, formed from plastics, metal alloys, composites such as carbon fibre, or other suitable materials.
In a further alternative embodiment (also not shown), the mounting head is adapted to be connected to the base in the collapsed configuration by means of the support rods themselves, or by an alternative connection mechanism, so as to obviate the need for the container to keep the components of the stand assembly and the solar panel or other accessory, securely together.
The support rods themselves are preferably formed as hollow tubes from a relatively lightweight, resilient, flexible but strong material, such as fibreglass or carbon fibre. As best seen in
The proximal end of each support rod 5 is adapted for insertion into a corresponding support rod socket 35, formed in the mounting head, such that in the assembled configuration, the rod sockets locate and orient the associated support rods at predetermined angles with respect to the mounting head. This embodiment includes four rods and four corresponding rod sockets in the mounting head. It should be appreciated, however, that different numbers of rods and sockets may be provided, depending upon the intended application. In particular, more sockets than rods may optionally be provided, to allow greater flexibility in terms of rod positioning and orientation with respect to the mounting head.
The remote end of each support rod terminates in a rod-end fitting 38, as best seen in
The support rods are sized and oriented such that in the operative configuration, engagement of the hooks 40 with the eyelets 41 in the respective corners of the solar panel requires a predetermined degree of resilient bending of the support rods. This in turn induces a corresponding degree of biaxial tension in the solar panel, which ensures that the panel is positively retained in a flat orientation, as best seen in
As best seen in
Turning now to describe the tethering mechanism in more detail, as best seen in
As will be appreciated from
The assembly further includes a base connection mechanism 60 adapted to permit the mounting head to be releasably connected to the base in the operative configuration. Preferably, this connection mechanism permits selective adjustment of the orientation of the mounting head, and hence the solar panel or other accessory, with respect to the base. This advantageously allows the operator to optimise the alignment of the solar panel, within a predetermined range of adjustability, with respect to the prevailing position of the sun, as illustrated for example in
More specifically, the base connection mechanism in this embodiment includes a spherical joint, comprising a ball formation 61 depending upwardly from the base 3 and a complementary socket formation 62 formed in the underside of the bottom housing 51 of the mounting head 4. As best seen in
In alternative embodiments (not shown) the base connection mechanism may incorporate a powered drive mechanism, for example using internal servo-motors, to facilitate remote control of the orientation of the mounting head and hence the solar panel with respect to the base. Mechanical drive mechanisms, such as manually windable clockwork mechanisms are also envisaged, to minimise the use of electrical power. In a further variation, a mechanical or computerised control system may also be provided, for example to allow the solar panel to be programmed to track the movement of the sun throughout the day, thereby ensuring optimal efficiency and power output from the panel, even if the assembly is left unattended.
As best seen in
The assembly further includes a power cord 70, having one end adapted for electrical connection to the solar panel (see
The modular structure of the assembly means solar panels in a variety of sizes and shapes can be readily accommodated, simply by substitution of correspondingly sized sets of support rods. This includes adaptation to other forms of solar panel, including rigid solar panels, and foldable solar panels incorporating segments of the flexible or rigid type. Other accessories or components such as an RF antenna, radio beacon or transmitter, LCD screen, camera or other recording equipment, small satellite or radar dish, telescope, signalling mirror or the like may also be accommodated by substituting support rods and rod-end fittings of appropriate number, size, shape and configuration.
Similarly, alternative configurations of the base and/or the mounting head may be substituted as required for particular mounting applications. For example, one special-purpose base or base fitting is adapted for direct connection to the roof racks or roof bars of a car or similar vehicle. Snow spikes, straps or spikes for fastening the base to tree trunks, and other such variations are also envisaged.
The present invention, at least in its preferred embodiments, provides a highly versatile stand assembly adaptable to a wide variety of accessories and applications, including particularly the storage, transportation and deployment of rollable solar panels in outdoor environments, where factors of weight, space efficiency, durability, weather-resistance and optimal performance are especially important. In particular, the invention allows the advantages of rigid solar panels, in terms of optimal flatness and facility for alignment, together with the benefits of rollable solar panels, in terms of portability, durability, flexibility and space-efficiency, to be brought together in an integral product that is lightweight, weatherproof, easily adjustable, and adaptable to a wide variety of outdoor applications.
In this way, the invention in various preferred embodiments alleviates a number of inherent problems previously associated with amorphous silicon thin-film rollable solar panels, and thereby transforms this relatively unrefined technology into a highly usable commercial product, with significantly expanded application in mainstream leisure and other markets. In these and other respects, the invention represents a practical and commercially significant improvement over the prior art.
Although the invention has been described with reference to specific examples, it will be appreciated by those skilled in the art that the invention may be embodied in many other forms.
Number | Date | Country | Kind |
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2008906200 | Dec 2008 | AU | national |