The present invention relates to collapsible structures and, more particularly, to collapsible structures with self-locking mechanism and methods of erecting a collapsible structure.
My prior U.S. Pat. Nos. 6,141,934, 5,651,228, 5,444,946, 5,274,980, 5,230,196, RE33,710, 4,970,841, 4,838,003, 4,800,663, 4,761,929, 4,747,239, 4,689,932, 4,666,102, 4,637,180, 4,579,066, 4,561,618, 4,522,008, 4,512,097, 4,473,986, 4,437,275, 4,334,660, 4,290,244, 4,280,521, 4,026,313, and 3,968,808 are incorporated by reference and show various collapsible structures and components therefor. In many collapsible structures of the general type described in these patents, in the course of erecting the structures, the structures must extend beyond the dimensions of the erected shelter. For example, in my U.S. Pat. Nos. 5,444,946 and 5,274,980, in the course of erecting the shelters, they are typically expanded laterally outward significantly past the lateral dimensions of the finished structure. This makes it difficult to provide the structures with a cover as is typically provided on portable shelter type devices. Ordinarily, the covers are attached after erection of the frame of the structure.
Also, because the structures during erection are typically expanded beyond the footprint of the structures in their erected condition, they are generally only secured to the ground or a base after they are finally erected. This can make erection of the structures difficult. For example, in windy conditions, the structures may be blown around. This problem can be exacerbated if there is cover material on the frame because the cover material can act as a sail and make it that much more difficult to erect the structure.
During break down of these structures, the same problems occur as during erection. The covers are ordinarily taken off and the structures are ordinarily disconnected from any ground or base supporting structures before lowering the frame.
It is desirable to provide a collapsible structure that can be erected and broken down without the need to remove a cover from the structure. It is also desirable to provide a structure that can be secured to the ground or a base while the structure is being erected or broken down.
In accordance with one aspect of the present invention, a collapsible structure with a self-locking mechanism includes a first hub, at least two struts pivotably connected at first ends thereof to the first hub and movable relative to each another between a folded position and an expanded position, and a tension member adapted to limit pivotable movement of the at least two struts such that, when in the expanded position, the at least two struts define an angle of less than 180°. The structure further includes a locking hub and at least two locking struts pivotably connected at first ends thereof to the locking hub and, at seconds ends thereof, to connection points on respective ones of the at least two struts.
In accordance with another aspect of the present invention, a method of erecting a collapsible structure includes unfolding a collapsible structure from a folded condition to a collapsed condition. A plurality of base-defining ends of a plurality of end struts of the collapsible structure are fixed in the collapsed condition to points on a surface, the points generally defining a size of a base of the structure in the erected condition. After fixing the base-defining ends to the points on the surface, a center region of the collapsible structure is lifted to an erected height of the collapsible structure. The collapsible structure is locked in an erected condition after lifting the structure to its erected height using an internal locking arrangement of the collapsible structure.
The features and advantages of the present invention are well understood by reading the following detailed description in conjunction with the drawings in which like numerals indicate similar elements and in which:
A collapsible structure 21 according to the present invention is seen in
The structure 21 includes a first hub 25 and at least two struts 27a and 27b pivotably connected at first ends 27a′ and 27b′ thereof to the first hub. The structure 21 includes at least two struts but will ordinarily include three or four struts (
The struts 27a and 27b are movable relative to each another between a folded position (
The tension member 29 may take a number of different forms. The tension member 29 may, for example, be a wire 29w that is attached to the struts 27a and 27b, a cover 29c of the collapsible structure 21, such as a fabric cover, or a base 29b to which the collapsible structure is attached. Ordinarily, multiple different tension members will be used simultaneously.
The self-locking mechanism 23 also includes a locking hub 31 and at least two locking struts 33a and 33b pivotably connected at first ends 33a′ and 33b′ thereof to the locking hub. The locking struts 33a and 33b are connected at seconds ends 33a″ and 33b″ thereof to connection points 35a and 35b on respective ones of the at least two struts 27a and 27b. The locking hub 31 is structured to limit the angle through which struts attached to the locking hub can pivot. More particularly, the locking hub 31 permits the struts to pivot through an angle greater than 180° when the struts are viewed from the side. Stated differently, the locking hub 31 permits the struts to move from a first position, such as a folded position in which the struts are all substantially parallel to one another, to a locked position that is reached after the struts pass through a position in which they lie in the same plane, i.e., are at an angle of 180° to one another when viewed from the side.
As seen in
When erecting the structure 21, the structure is locked in place with the self locking mechanism 23 by causing the locking struts 33a and 33b to pivot through an angle greater than 90° relative to the locking hub when the locking struts are moved between a folded position (
In order to cause the locking struts 33a and 33b to pass through the plane P, a user erecting the structure applies a force, which will ordinarily be applied upwardly to the locking hub 31, sufficient to overcome the force with which the tension member 29 resists moving the locking struts through the plane by resisting movement of the struts 27a and 27b past the predetermined degree of maximum separation. Once the locking struts 33a and 33b have passed upwardly through the plane P, the locking struts will only move downwardly through the plane by applying a downwardly directed force and, as a result, the structure 21 will remain in an erected condition. If desired, an additional locking mechanism can be provided to assist the locking struts 33a and 33b to keep the structure 21 in an erected condition. Also, as seen in
As seen in
As seen in
The structure 21 further includes at least two third struts 45a and 45b. First ends 45a′ and 45b′ of the at least two third struts 45a and 45b are pivotably connected to respective ones of the at least two second hubs 43a and 43b.
The structure 21 further includes at least two third hubs 47a and 47b. Second ends 27a″ and 27b″ of the at least two first struts 27a and 27b are pivotably connected to respective ones of the at least two third hubs 47a and 47b.
The structure 21 further includes at least two fourth struts 49a and 49b. First ends 49a′ and 49b′ of the at least two fourth struts 49a and 49b are pivotably connected to respective ones of the at least two third hubs 47a and 47b and are pivotably connected at connection points 51a and 51b to respective ones of the at least two third struts 45a and 45b.
Similar to the pivoting of the locking struts 33a and 33b relative to the locking hub 31, the first struts 27a and 27b and the fourth struts 49a and 49b are each ordinarily adapted to pivot through an angle greater than 90° when the first struts and fourth struts pivot relative to respective ones of the third hubs 47a and 47b between a folded position and a locked position. The third hubs 47a and 47b are ordinarily arranged to permit the pairs of struts 27a and 49a and 27b and 49b to pivot through an angle greater than 180°, when the struts are viewed from the side. Stated differently, the third hubs 47a and 47b permit the struts 27a and 49a and 27b and 49b to move from a first position, such as a folded position in which the struts are all substantially parallel to one another, to a locked position that is reached after the struts pass through a position in which they lie in the same plane, i.e., are at an angle of 180° to one another when viewed from the side.
The collapsible structure 21 seen in
The collapsible structure 21 seen in
The collapsible structure 21 seen in
The collapsible structure 21 seen in
Similar to the pivoting of the locking struts 33a and 33b relative to the locking hub 31, and the pivoting of the first struts 27a and 27b and the fourth struts 49a and 49b relative to the third hubs 47a and 47b, the third struts 45a and 45b and the sixth struts 59a and 59b are ordinarily each adapted to pivot through an angle greater than 90° when the third struts and sixth struts pivot relative to respective ones of the fifth hubs 57a and 57b between a folded position and a locked position. The fifth hubs 57a and 57b are ordinarily arranged to permit the pairs of struts 45a and 59a and 45b and 59b to pivot through an angle greater than 180°, when the struts are viewed from the side. Stated differently, the fifth hubs 57a and 57b permit the struts 45a and 59a and 45b and 59b to move from a first position, such as a folded position in which the struts are all substantially parallel to one another, to a locked position that is reached after the struts pass through a position in which they lie in the same plane, i.e., are at an angle of 180° to one another when viewed from the side.
A collapsible structure 21 having four strut and hub arrangements extending radially from a centerpoint is shown in
Four locking struts 33a, 33b, 33c, 33d are pivotably connected at first ends thereof to the locking hub 31. The locking struts 33a, 33b, 33c, 33d are connected at seconds ends thereof, to connection points 35a, 35b, 35c, 35d on respective ones of the four struts 27a, 27b, 27c, and 27d. Four second struts 37a, 37b, 37c, and 37d are pivotably connected at first ends thereof to respective ones of the four struts 27a, 27b, 27c, and 27d. Four second hubs 43a, 43b, 43c, 43d are provided. Second ends of the four second struts 37a, 37b, 37c, and 37d are pivotably connected to respective ones of the four second hubs. Four third hubs 47a, 47b, 47c, 47d are provided. Second ends of the four first struts 27a, 27b, 27c, and 27d are pivotably connected to respective ones of the four third hubs 47a, 47b, 47c, 47d.
The four strut and hub arrangements may be tied together by extension arrangements including four extension hubs 61a, 61b, 61c, 61d, eight extension struts, 63a1, 63b1, 63c1, 63d1, 63a2, 63b2, 63c2, 63d2, and eight extension arms 65a1, 65b1, 65c1, 65d1, 65a2, 65b2, 65c2, 65d2. Four pairs 63a1 and 63a2, 63b1 and 63b2, 63c1 and 63c2, and 63d1 and 63d2 of the eight extension struts are pivotably connected at first ends thereof to respective ones of the four second hubs 43a, 43b, 43c, 43d at right angles to the second struts 37a, 37b, 37c, 37d and are pivotably connected at second ends thereof to respective ones of the four extension hubs 61a, 61b, 61c, 61d. Four pairs 65a1 and 65a2, 65b1 and 65b2, 65c1 and 65c2, and 65d1 and 65d2 of the eight extension arms are pivotably connected at first ends thereof to respective ones of the four third hubs 47a, 47b, 47c, 47d at right angles to the first struts 27a, 27b, 27c, 27d and each of the eight extension arms are pivotably connected at second ends thereof to respective ones of the eight extension struts 63a1 and 63a2, 63b1 and 63b2, 63c1 and 63c2, and 63d1 and 63d2. In addition to tying together the four strut and hub arrangements, the extension arrangements can provide a collapsible structure 21 with sides that are more vertical, thus providing more usable space within the structure. Instead of or in addition to the extension arrangements described, however, additional strength and suitable side verticality can be obtained by providing a self-locking mechanism substantially like the mechanism 23 and having at least two scissors instead of the single scissor formed by the struts 55a and 59a, 55b and 59b, 55c and 59c, and 55d and 59d.
Turning to the embodiment shown in
A method of erecting a collapsible structure 21 is seen in
The internal locking arrangement 23 includes the first hub 25. At least two struts 27a and 27b are pivotably connected at first ends 27a′ and 27b′ thereof to the first hub 25 movable relative to each another between a folded position (
The structure 21 shown in
The structure 21 will remain in the erected condition shown in
If desired, the structure 21 can be further supported in the erected condition by additional structures, such as structures designed to prevent unlocking of the locking arrangement 23 such as cords, chains, clips, and the like. As seen in
While this invention had been illustrated and described in accordance with a preferred embodiment, it is recognized that variations and changes may be made therein without departing from the invention as set forthh in the claims.