The present invention is directed to large size umbrellas, in particular umbrellas of the type having a canopy supported by a post.
Heretofore, large umbrellas, such as patio umbrellas, include a shade or canopy (e.g., comprising a fabric panel supported by a rib frame structure) supported at the end of a support arm extending from a generally vertical support post.
For example, U.S. Pat. No. 6,840,253 to Ma, the inventor of the present invention, discloses a “side post umbrella” that includes a side arm supported by and cantilevered from a side support post. A canopy hangs from the extended end of the side arm.
U.S. Pat. No. 9,565,907 to Ma, the inventor of the present invention, discloses an umbrella having a canopy supported by a support arm extending from a vertical post, with the crown of the canopy coupled to the support arm via a pivot joint that is structured and configured to allow swiveling and/or tilting of the canopy with ease by a user. In one embodiment disclosed therein, the support arm is a long rib of the frame of the canopy.
It is desirable to collapse the frame of the canopy when the canopy is not used to provide shading. However, a collapsible canopy frame assembly brings challenges to structural integrity and ease of operation for a user to open and collapse the canopy. Given the span of the canopy when it is in the opened state, strong winds would impose strong forces on the canopy, thereby affecting the stability of the canopy with respect to the vertical post. Significant stresses in the support arm and the hinge between the support arm and the vertical post would lead to premature failure of the umbrella assembly. While reinforcement of frame components would improve structural integrity and stability against wind forces, however it could compromise the extent and/or ease of collapsing the canopy frame.
There is a need for a simple, reliable and easy to operate umbrella assembly structure that improves structural integrity and stability of the canopy with respect to a support post, without compromising the extent and/or ease of collapsing the canopy frame.
The present invention overcomes the drawbacks in the prior art, by providing stabilizing struts for supporting the canopy with respect to the support post, without compromising the extent and/or ease of collapsing the canopy frame.
The present invention provides an umbrella assembly, comprising a post and a canopy stabilized with additional struts coupled between the canopy and the post.
In one aspect, the post has a first pivot joint, and a second pivot joint that moves relative to the first pivot joint to open/extend and close/collapse the canopy. In one embodiment, the post has a base section and an extendible section slidably coupled to and extendible from the base section, wherein the base section has a first pivot joint, and the extendible section has a second pivot joint that moves relative to the first pivot joint as the extendible section slides relative to the base section. The canopy comprises a collapsible frame assembly, wherein: the frame assembly comprises a plurality of long ribs pivotally coupled to each other at one end of each long rib at a top hub, and a plurality of short ribs pivotally coupled to each other at one end of each short rib at a lower hub, another end of each short rib is pivotally coupled to a corresponding long rib, one of the long rib is a support arm, another end of the support arm is pivotally coupled to the first pivot joint at the base section of the post, and the frame assembly collapses from an opened/extended configuration to a closed/collapsed configuration by pivoting the long ribs with respect to the short ribs with the top hub moving away/apart from the bottom hub.
The umbrella assembly further comprises a first strut and a second strut each having a first end and a second end, wherein the first end of the first strut and the first end of the second strut are pivotally coupled (e.g., with a spherical bearing) to the second pivot joint at the extendible section of the post, and wherein the second end of the first strut is pivotally coupled (e.g., with a spherical bearing) to a first long rib adjacent to one side of the support arm, and the second end of the second strut is pivotally coupled (e.g., with a spherical bearing) to a second long rib adjacent to another side of the support arm, thereby stabilizing the canopy with respect to the post.
In one embodiment, the umbrella assembly comprises a third strut and a fourth strut to further stabilize the canopy with respect to the post. The third strut and the fourth strut each has a first end and a second end, wherein the first end of the third strut and the first end of the fourth strut are pivotally coupled (e.g., with a spherical bearing) to the first pivot joint at the base section of the post, and wherein the second end of the third strut is pivotally coupled (e.g., with a spherical bearing) to the first strut and the second end of the fourth strut is pivotally coupled (e.g., with a spherical bearing) to the second strut, thereby further stabilizing the canopy with respect to the post.
The umbrella assembly may further comprise a support strut having a first end pivotally coupled to the second pivot joint at the extendible section of the post, and a second end pivotally coupled to the support arm. The combination of struts provides a structure with improved stability.
In another embodiment, instead of coupling to the first pivot joint at the base section of the post, the first end of the third strut and the first end of the fourth strut are instead pivotally coupled with freedom of rotation about at least one or more (e.g., two) orthogonal axis (e.g., with a spherical bearing) to the support strut that is pivotally coupled between the second pivot joint and the support arm, thereby stabilizing the canopy with respect to the post.
Given the pivotal couplings and joints, the collapsible frame can be closed/collapsed upon extending the extendible section to move the second pivot joint away from the base section, and the collapsible frame can be opened/extended upon retracting the extendible section to move the second pivot joint towards the base section.
In one embodiment, the top hub and the bottom hub are telescopically coupled.
The first pivot joint and the second pivot joint are supported to be moved away from each other to close/collapse the canopy frame assembly, and to be moved towards each other to open/extend the canopy frame assembly. In one embodiment, the extendible section and the base section of the post are telescopically coupled or slidable track coupled, and the second pivot joint is disposed on the extendible section (e.g., at or near the distal end of the extendible section) of the post and the first pivot joint is disposed on the base section of the post. In one embodiment, the base section is stationary, and the extendible section is movable to extend relative to the base section, thereby extending the overall length of the post to move the second pivot joint on the extendible section of the post away from the first pivot joint on the base section of the post so as to close/collapse the canopy frame assembly, and contracting the overall length of the post to move the second pivot joint on the extendible section of the post towards the first pivot joint on the base section of the post so as to open/extend the canopy frame assembly.
In another embodiment, the first pivot joint is slidable coupled to the post. Instead of a telescopic post having an extendible section and a base section and moving the extendible section to move the second pivot joint on the extendible section of the post, the post is fixed length with the second pivot joint is fixedly disposed at or near the distal top end of the post and the first pivot joint is slidably coupled to along the post below the second pivot joint to change the distance between the second pivot joint and the first pivot joint. For example, the first pivot joint may be slidably coupled to the post by means of a track along which the first pivot joint is slidably attached. The first pivot joint may be actuated to move towards and away from the second pivot joint (to open/extend and close/collapse the canopy frame assembly) by means of an appropriate linear actuator, e.g., comprising a linear bearing arrangement, a worm gear arrangement, a lead screw arrangement, a cable drive, etc.
In a further embodiment, both the first pivot joint and the second pivot joint may be movable towards and away from each other to open/extend and close/collapse the canopy frame assembly. In one embodiment, both the first pivot joint and the second pivot joint may be both slidably coupled to a fixed length post. In another embodiment, the second pivot joint may be fixedly disposed at or near the top end of an extendible section of the post and the first pivot joint is slidably coupled to along a base section of the post. The extendible section and the base section are telescopically coupled or slidable track coupled.
In one embodiment, the spherical bearing may include a fisheye bearing.
The inventive umbrella assembly provides a simple, reliable and easy to operate structure that improves structural integrity and stability of the canopy with respect to a support post, without compromising the extent and/or ease of collapsing the canopy frame.
For a fuller understanding of the nature and advantages of the invention, as well as the preferred mode of use, reference should be made to the following detailed description read in conjunction with the accompanying drawings.
This invention is described below in reference to various embodiments with reference to the figures. While this invention is described in terms of the best mode for achieving this invention's objectives, it will be appreciated by those skilled in the art that variations may be accomplished in view of these teachings without deviating from the spirit or scope of the invention.
The present invention overcomes the drawbacks in the prior art, by providing stabilizing struts for supporting the canopy with respect to the support post. The present invention provides an umbrella assembly, comprising a post and a canopy stabilized with additional struts coupled between the canopy and the post.
The present invention will be described herein-below in reference to umbrellas of the type designed and structured for use to provide shade to a relatively large area, such as in a garden or patio area. This type of umbrellas is generally referred to as patio umbrellas. However, it is understood that the present invention could be applied to umbrellas for other applications, currently known or future discovered, without departing from the scope and spirit of the present invention.
Referring to the embodiment of
The canopy includes a collapsible frame assembly 11. The frame assembly 11 comprises a framework of long ribs 14, short ribs 15, and a support hub (comprising top hub 41, bottom hub 42, and hub interconnect 43). In the illustrated embodiment, a plurality of long ribs 14 are pivotally coupled to each other at one end of each long rib 14 at a top hub 41, and a plurality of short ribs 15 are pivotally coupled to each other at one end of each short rib 15 at a lower or bottom hub 42. The other end of each short rib 15 is pivotally coupled to a location along a corresponding long rib 14. As further illustrated in
In the illustrated embodiment, one of the long ribs 14 is a support arm 14′. The other end of this long rib/support arm 14′ is pivotally coupled to the first pivot joint 21 at the base section of the post.
The shade can be opened (as in the state/configuration illustrated in
The umbrella assembly 10 further comprises a first strut 31 and a second strut 32 each having a first end and a second end, wherein the first end of the first strut 31 and the first end of the second strut 32 are pivotally coupled (e.g., with a spherical bearing) to the second pivot joint 22 at the extendible section of the post. The second end of the first strut 31 is pivotally coupled (e.g., with a spherical bearing) to a location along a first long rib 14 adjacent to one side of the support arm 14′, and the second end of the second strut 32 is pivotally coupled (e.g., with a spherical bearing) to a location along a second long rib 14 adjacent to another side of the support arm 14′. The first and second struts 31 and 32 stabilize the canopy with respect to the post.
In the embodiment illustrated in
As illustrated in
In an alternate embodiment illustrated in
The combination of struts in accordance with the present invention provides a structure with improved stability.
Given the pivotal couplings and joints, the frame assembly can be collapsed upon extending the extendible section to move the second pivot joint 22 away from the base section, which result in the bottom hub 42 moving away/apart from the top hub 41. The resultant closed configuration of the frame assembly is depicted in
In reverse, the frame assembly can be opened upon retracting the extendible section of the post to move the second pivot joint 22 towards the base section of the post.
In one embodiment, the extendible section and the base section of the post are telescopically coupled. Alternately, the extendible section and the base section of the post may be slidably coupled by a track coupling.
The relative movements of the first pivot joint 21 and the second pivot joint 22 (e.g., movement of the extendible section of the post supporting the second pivot joint 22) may be actuated by a mechanical drive, e.g., a rack and pinion drive, a cable drive, a track drive, a linear gear drive, or other suitable linear drive known in the art. A hand crank 16 may be provided (as schematically shown in
As shown in the illustrated embodiments, the first pivot joint 21 and the second pivot joint 22 are supported to be moved away from each other to close/collapse the canopy frame assembly, and to be moved towards each other to open/extend the canopy frame assembly. In the illustrated embodiments, the extendible section and the base section of the post are telescopically coupled, and the second pivot joint 22 is disposed on the extendible section (e.g., at or near the distal end of the extendible section) of the post and the first pivot joint 21 is disposed on the base section of the post. In the illustrated embodiments, the base section is stationary, and the extendible section is movable to extend relative to the base section, thereby extending the overall length of the post to move the second pivot joint 22 on the extendible section of the post away from the first pivot joint 21 on the base section of the post so as to close/collapse the canopy frame assembly, and contracting the overall length of the post to move the second pivot joint 22 on the extendible section of the post towards the first pivot joint 21 on the base section of the post so as to open/extend the canopy frame assembly.
In another embodiment, the first pivot joint 21 is slidable coupled to the post. Instead of a telescopic post having an extendible section and a base section and moving the extendible section to move the second pivot joint 22 on the extendible section of the post, the post is fixed length with the second pivot joint 22 is fixedly disposed at or near the distal top end of the post and the first pivot joint 21 is slidably coupled to along the post below the second pivot joint 22 to change the distance between the second pivot joint 22 and the first pivot joint 21. For example, the first pivot joint 21 may be slidably coupled to the post by means of a track along which the first pivot joint 21 is slidably attached. The first pivot joint 21 may be actuated to move towards and away from the second pivot joint 22 (to open/extend and close/collapse the canopy frame assembly) by means of an appropriate linear actuator, e.g., comprising a linear bearing arrangement, a worm gear arrangement, a lead screw arrangement, etc.
In a further embodiment, both the first pivot joint 21 and the second pivot joint 22 may be movable towards and away from each other to open/extend and close/collapse the canopy frame assembly. In one embodiment, both the first pivot joint 21 and the second pivot joint 22 may be both slidably coupled to a fixed length post. In another embodiment, the second pivot joint 22 may be fixedly disposed at or near the top end of an extendible section of the post and the first pivot joint 21 is slidably coupled to along a base section of the post. The extendible section and the base section are telescopically coupled.
In the embodiment of
In some of the drawings, some of the components (such as the canopy, crown, cables, etc.) are not specifically shown and/or, but they are similar in structure to the corresponding components specifically described and/or illustrated in connection with other embodiments.
The inventive umbrella assembly provides a simple, reliable and easy to operate canopy frame assembly structure that improves structural integrity and stability of the canopy with respect to a support post, without compromising the extent and/or ease of collapsing the canopy frame.
While the present invention has been described above in connection with the illustrated embodiments, the scope of patent invention covers all possible present and future variations and improvements that is apparent from the disclosure above. While the invention has been particularly shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made without departing from the spirit, scope, and teaching of the invention. Accordingly, the disclosed invention is to be considered merely as illustrative and limited in scope only as specified in the appended claims.
This application claims the priority of U.S. Provisional Patent Application No. 62/661,531 filed on Apr. 23, 2018, which is fully incorporated by reference as if fully set forth herein. All publications noted below are fully incorporated by reference as if fully set forth herein.
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Number | Date | Country | |
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20190323258 A1 | Oct 2019 | US |
Number | Date | Country | |
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62661531 | Apr 2018 | US |