This disclosure relates to systems and methods for collapsible watercraft. Specifically, this disclosure relates to foldable kayaks.
Kayaks and other lightweight, personal watercraft are popular for recreational use on rivers, lakes, oceans, and other suitable locations. Collapsible watercraft may be especially convenient in at least some cases due to the ease with which they can be transported and stored. For example, a foldable kayak may be folded into a relatively small configuration when not in use on the water. In the folded state, the foldable kayak is less cumbersome to carry than a conventional kayak and requires less space to store. Various aspects of the foldable kayak's design impact the ease of assembling the kayak, the robustness of the assembled kayak, and the suitability of the kayak for different types of use. Types of use may include, for example, kayaking with different numbers of passengers, or during activities requiring use and/or storage of equipment (e.g., photography, fishing, hunting, etc.).
The present disclosure provides systems, apparatuses, and methods relating to collapsible watercrafts.
In some embodiments, a collapsible kayak may comprise: a continuous sheet forming a hull having a bow portion, a midship portion, and a stern portion, the hull including a plurality of living hinges along which the hull is foldable, at least one of the living hinges of the hull having a fore-and-aft orientation in the midship portion; and a removable floorboard disposed in the midship portion of the hull, the floorboard being configured to fold only at one or more creases oriented in respective athwartships directions.
In some embodiments, a collapsible kayak may comprise: a continuous sheet forming a single-piece hull having a bow portion, a midship portion, and a stern portion, the hull including a plurality of crease lines along which the hull is foldable, at least one of the crease lines of the hull having a longitudinal orientation; and a foldable floorboard disposed in the midship portion of the hull, the floorboard being configured to fold only at one or more creases oriented in respective athwartships directions; wherein the foldable floorboard extends across an entire width of a floor of the hull, such that the foldable floorboard is configured to oppose inward collapsing of the midship portion.
Features, functions, and advantages may be achieved independently in various embodiments of the present disclosure, or may be combined in yet other embodiments, further details of which can be seen with reference to the following description and drawings.
Various aspects and examples of a collapsible watercraft, as well as related methods, are described below and illustrated in the associated drawings. Unless otherwise specified, a watercraft in accordance with the present teachings, and/or its various components, may contain at least one of the structures, components, functionalities, and/or variations described, illustrated, and/or incorporated herein.
Furthermore, unless specifically excluded, the process steps, structures, components, functionalities, and/or variations described, illustrated, and/or incorporated herein in connection with the present teachings may be included in other similar devices and methods, including being interchangeable between disclosed embodiments. The following description of various examples is merely illustrative in nature and is in no way intended to limit the disclosure, its application, or uses. Additionally, the advantages provided by the examples and embodiments described below are illustrative in nature and not all examples and embodiments provide the same advantages or the same degree of advantages.
This Detailed Description includes the following sections, which follow immediately below: (1) Definitions; (2) Overview; (3) Examples, Components, and Alternatives; (4) Advantages, Features, and Benefits; and (5) Conclusion. The Examples, Components, and Alternatives section is further divided into subsections, each of which is labeled accordingly.
The following definitions apply herein, unless otherwise indicated.
“Comprising,” “including,” and “having” (and conjugations thereof) are used interchangeably to mean including but not necessarily limited to, and are open-ended terms not intended to exclude additional, unrecited elements or method steps.
Terms such as “first”, “second”, and “third” are used to distinguish or identify various members of a group, or the like, and are not intended to show serial or numerical limitation.
“AKA” means “also known as,” and may be used to indicate an alternative or corresponding term for a given element or elements.
“Elongate” or “elongated” refers to an object or aperture that has a length greater than its own width, although the width need not be uniform. For example, an elongate slot may be elliptical or stadium-shaped, and an elongate candlestick may have a height greater than its tapering diameter. As a negative example, a circular aperture would not be considered an elongate aperture.
The terms “inboard,” “outboard,” “forward,” “rearward,” and the like are intended to be understood in the context of a watercraft and/or of a host watercraft on which systems described herein may be mounted or otherwise attached. For example, “outboard” may indicate a relative position that is laterally farther from the centerline of the watercraft, or a direction that is away from the watercraft centerline. Conversely, “inboard” may indicate a direction toward the centerline, or a relative position that is closer to the centerline. Similarly, “forward” and “fore” mean toward the front portion of the watercraft (e.g., the bow), and “aft” means toward the rear of the watercraft (e.g., the stern). In the absence of a host watercraft, the same directional terms may be used as if the watercraft were present. For example, even when viewed in isolation, a device may have a “forward” edge, based on the fact that the device would be installed with the edge in question facing in the direction of the bow of the host watercraft.
“Coupled” means connected, either permanently or releasably, whether directly or indirectly through intervening components.
“Resilient” describes a material or structure configured to respond to normal operating loads (e.g., when compressed) by deforming elastically and returning to an original shape or position when unloaded.
“Rigid” describes a material or structure configured to be stiff, non-deformable, or substantially lacking in flexibility under normal operating conditions.
“Elastic” describes a material or structure configured to spontaneously resume its former shape after being stretched or expanded.
“Providing,” in the context of a method, may include receiving, obtaining, purchasing, manufacturing, generating, processing, preprocessing, and/or the like, such that the object or material provided is in a state and configuration for other steps to be carried out.
In this disclosure, one or more publications, patents, and/or patent applications may be incorporated by reference. However, such material is only incorporated to the extent that no conflict exists between the incorporated material and the statements and drawings set forth herein. In the event of any such conflict, including any conflict in terminology, the present disclosure is controlling.
In general, a collapsible watercraft in accordance with the present teachings comprises a single-piece sheet having a plurality of predefined creases (AKA living hinges) at which the sheet is foldable to form a hull. The watercraft is configured to transition between a stowed state and a deployed (or assembled) state by folding or unfolding along the plurality of predefined creases or fold lines. In the stowed state, the foldable sheet of the watercraft may form a self-contained, portable carrying case, which is more convenient to transport that a conventional watercraft. In the deployed state, the foldable sheet forms a body (e.g., a hull, deck, and/or sides) of the watercraft. The body includes a midship portion of the watercraft defining a cockpit. While other watercraft topologies (such as canoes) may be utilized, the examples shown and described herein are in the form of kayaks.
The stern end of the foldable sheet is permanently folded in a forked (AKA swallowtail) configuration to form a closed transom of the kayak. The foldable sheet is therefore configured such that transom of the watercraft at least generally retains its shape in both the deployed state and the stowed state. In some examples, the kayak includes a fairing (e.g., rigid fairing, tape fairing, etc.) configured to cover portions of the bow and stern, e.g., to protect the watercraft from damage.
The collapsible kayak of the present disclosure includes at least one floorboard releasably couplable to the cockpit. When installed, the floorboard provides structural support to the kayak and supports one or more passenger seats. The floorboard is configured to fit under a pair of lateral, integrated walls of the cockpit. The lateral walls of the cockpit are configured to be permanently attached, e.g., to the gunwales of the midship side portions of the watercraft. In some examples, the watercraft may include more than one floorboard, either identical or different.
The floorboard folds into (e.g., three) sections along creases that are oriented side-to-side (i.e., athwartships or transverse to the hull). A foam seat is affixed (e.g., permanently) to the floorboard (e.g., using screws or rivets).
In some examples, a reinforced edge portion may be coupled to the foldable sheet and configured to form portions of the gunwale. The reinforced edge may be configured to reinforce the cockpit and/or increase the freeboard of the watercraft as compared with other designs.
As mentioned above, the collapsible watercraft may be a kayak. In some embodiments, the collapsible watercraft may comprise a canoe, a rowboat, a raft or rafting boat, and/or any other suitable non-motorized or motorized watercraft.
The following sections describe selected aspects of illustrative watercraft as well as related systems and/or methods. The examples in these sections are intended for illustration and should not be interpreted as limiting the scope of the present disclosure. Each section may include one or more distinct embodiments or examples, and/or contextual or related information, function, and/or structure.
As shown in
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Midship portion 120 includes a pair of opposing midship side portions 126, 128 defining between them a cockpit 130. Each midship side portion 126, 128 includes a midship outer panel 132 (see
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Respective straps 162 are attached to the port and starboard sides of seat backrest 158 and coupled to the hull, (e.g., by stitching, screws, adhesive, rivets, and/or other fasteners). Accordingly, straps 162 aid in retaining the seat assembly, as well as providing tension abeam the cockpit. In some examples, another suitable seating surface may be used, for example a raised bench, a webbed sling, etc.
Floorboard 154 may comprise any material suitable for supporting one or more kayak occupants and providing structure to the kayak cockpit. In some examples, floorboard 154 comprises a corrugated sheet of a suitable thermoplastic polymer, such as a heavy-duty corrugated polypropylene. In some examples, floorboard 154 has a thickness in the range of 5 millimeters (mm) to 15 mm. In some examples, floorboard 500 is 8 mm to 10 mm thick.
Floorboard 154 is configured to fold along fold lines 166, 168 to provide rigidity and for compact storage in the stored state. Both the orientation of fold lines 166, 168 and the folded topology contribute to these features. In general, a floorboard is an important element of many kayaks, as the floorboard facilitates distribution of the weight of the paddler and also reinforces the cockpit area. The cockpit area is typically the weakest part of the kayak monocoque due to the large opening in the structure. In addition, floorboards facilitate the attachment of seats, strap fasteners, etc., (e.g., using screws or rivets) without penetrating the hull, as penetrations of the hull can result in a vulnerability to leaks.
Previous, known designs of foldable kayaks include folds in the floorboard that are oriented in a longitudinal direction of the kayak (i.e., parallel to a long axis of the monocoque). This orientation is required by these known designs so as to facilitate the transformation from kayak to box. In other words, the orientation of the floorboard creases is generally the same as the orientation of hull creases, such that the overall structure can be folded into a narrower configuration for storage. Unfortunately, this can result in weak points in the structure, especially when the paddler sits on the floorboard inside the kayak as the paddler's weight tends to deform both the floorboard and the bottom of the kayak, resulting in a roughly “U” or “V” shaped bottom. This shape is less desirable with respect to the stability of the kayak. Another disadvantage of known designs is that the seat must be removed before folding the kayak into the box as padded seats typically do not have any fold lines going in the longitudinal direction of the hull.
In contrast, floorboard 154 of kayak 100 is configured to fold along fold lines 166, 168 that are oriented side-to-side (i.e., athwartships or transverse to the hull). Accordingly, the seat may be affixed (e.g., permanently) to the floorboard (e.g., using screws or rivets). The floorboard may comprise a thick corrugated or honeycombed plastic panel (e.g., of polypropylene or polyethylene), which may be folded repeatedly without weakening. When in kayak form, floorboard 154 is placed as shown in
Rear fold 168 provides enhanced rigidity in the area of the seat and cockpit. Furthermore, as discussed above, the creases of the floorboard are generally oriented orthogonal to the long axis of the kayak to provide a resistance to/prevention of deflection under the weight of an occupant, resulting in a flat and stable configuration of the bottom of the hull. Furthermore, the additional rigidity created by this configuration eliminates the need for bulkheads or other structural reinforcements.
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The floorboard can be additionally secured in place by an adjustable strap 182 spanning the cockpit, e.g., immediately behind rear section 174 of the floorboard (see
To disassemble the kayak into the stowed configuration, the deck of the kayak is opened by unbuckling all of the straps. The floorboard/seat assembly is then removed as a single piece. The two creases in the floorboard are folded toward each other, causing the seat back to fold down onto the seat bottom. The two flaps of the floorboards may be coupled together (e.g., by a strap, snap, or hook-and-loop fastening system), creating a closed package with a triangular cross section.
To fully fold the kayak into the stowed configuration, the folded floorboard/seat package can then be attached to a side of the cockpit (e.g., using two straps, snaps, or hook-and-loop fasteners) and the kayak shell can then folded (see
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Afterwards, the prow of the kayak is left protruding upward as shown in
Two pairs of straps 208 disposed at the top of box 200 may be fastened (e.g., buckled) together to further secure foldable sheet 110 in the folded state. The straps may be buckled together with the straps slack and then tightened to compress box 200 to a more compact size.
This section describes additional aspects and features of a collapsible watercraft, presented without limitation as a series of paragraphs, some or all of which may be alphanumerically designated for clarity and efficiency. Each of these paragraphs can be combined with one or more other paragraphs, and/or with disclosure from elsewhere in this application, in any suitable manner. Some of the paragraphs below expressly refer to and further limit other paragraphs, providing without limitation examples of some of the suitable combinations.
A1. A collapsible kayak, comprising:
a continuous sheet forming a hull having a bow portion, a midship portion, and a stern portion, the hull including a plurality of living hinges along which the hull is foldable, at least one of the living hinges of the hull having a fore-and-aft orientation in the midship portion; and
a removable floorboard disposed in the midship portion of the hull, the floorboard being configured to fold only at one or more creases oriented in respective athwartships directions.
A2. The collapsible kayak of A1, wherein when the kayak is assembled the removable floorboard is held in place by a friction fit with the hull.
A3. The collapsible kayak of A1 or A2, wherein the removable floorboard is held in place by a multi-use fastener.
A4. The collapsible kayak of any one of paragraphs A1 through A3, further comprising a pair of side walls disposed in the midship portion, each of the side walls extending downward from a respective gunwale of the hull.
A5. The collapsible kayak of A4, wherein an upper end of each of the side walls is fixed to the respective gunwale.
A6. The collapsible kayak of A5, wherein a lower end of each of the side walls extends to a selected height above a floor of the hull, forming a gap between the side wall and the hull.
A7. The collapsible kayak of A6, wherein outboard edges of the floorboard are configured to fit into the respective gaps between the side walls and the floor of the hull.
A8. The collapsible kayak of any one of paragraphs A1 through A7, wherein an aft edge of the removable floorboard is folded upward when installed.
A9. The collapsible kayak of any one of paragraphs A1 through A8, further comprising a padded seat affixed to an upper surface of the removable floorboard.
A10. The collapsible kayak of any one of paragraphs A1 through A9, wherein the removable floorboard extends across an entire width of a floor of the hull, such that the removable floorboard is configured to oppose inward collapsing of the midship portion.
A11. The collapsible kayak of any one of paragraphs A1 through A10, wherein the bow, stern, and midship portions are configured as a tri-fold, such that the bow portion and the stern portion of the kayak are foldable toward each other and overlap each other at the midship portion when collapsed.
A12. The collapsible kayak of any one of paragraphs A1 through A11, wherein the hull comprises a closed transom having a V-shaped profile, such that a centerline of the transom is disposed farther forward than outboard edges of the transom.
A13. The collapsible kayak of any one of paragraphs A1 through A12, wherein the hull further comprises a first pair of flaps configured to overlap and be strapped together to form an aft deck surface over the stern portion of the hull.
A14. The collapsible kayak of any one of paragraphs A1 through A13, wherein the hull further comprises a second pair of flaps configured to overlap and be strapped together to form a forward deck surface over the bow portion of the hull.
B1. A collapsible kayak, comprising:
a continuous sheet forming a single-piece hull having a bow portion, a midship portion, and a stern portion, the hull including a plurality of crease lines along which the hull is foldable, at least one of the crease lines of the hull having a longitudinal orientation; and
a foldable floorboard disposed in the midship portion of the hull, the floorboard being configured to fold only at one or more creases oriented in respective athwartships directions;
wherein the foldable floorboard extends across an entire width of a floor of the hull, such that the foldable floorboard is configured to oppose inward collapsing of the midship portion.
B2. The collapsible kayak of B1, wherein when the kayak is assembled the foldable floorboard is held in place by a multi-use fastener.
B3. The collapsible kayak of B1 or B2, further comprising a pair of side walls disposed in the midship portion, each of the side walls extending downward from a respective gunwale of the hull.
B4. The collapsible kayak of B3, wherein an upper end of each of the side walls is fixed to the respective gunwale.
B5. The collapsible kayak of B4, wherein a lower end of each of the side walls extends to a selected height above a floor of the hull, forming a gap between the side wall and the hull.
B6. The collapsible kayak of B5, wherein outboard edges of the floorboard are configured to fit into the respective gaps between the side walls and the floor of the hull.
B7. The collapsible kayak of any one of paragraphs B1 through B6, wherein an aft edge of the foldable floorboard is folded upward when installed.
B8. The collapsible kayak of any one of paragraphs B1 through B7, further comprising a padded seat affixed to an upper surface of the foldable floorboard.
B9. The collapsible kayak of any one of paragraphs B1 through B8, wherein the bow, stern, and midship portions are configured as a tri-fold, such that the bow portion and the stern portion of the kayak are foldable toward each other and overlap each other at the midship portion when collapsed.
B10. The collapsible kayak of any one of paragraphs B1 through B9, wherein the hull comprises a closed transom having a V-shaped profile, such that a centerline of the transom is disposed farther forward than outboard edges of the transom.
B11. The collapsible kayak of any one of paragraphs B1 through B10, wherein the hull further comprises a first pair of flaps configured to overlap and be strapped together to form an aft deck surface over the stern portion of the hull.
B12. The collapsible kayak of any one of paragraphs B1 through B11, wherein the hull further comprises a second pair of flaps configured to overlap and be strapped together to form a forward deck surface over the bow portion of the hull.
The different embodiments and examples of the collapsible watercraft described herein provide several advantages over known solutions. For example, illustrative embodiments and examples described herein allow a more rigid cockpit structure.
Additionally, and among other benefits, illustrative embodiments and examples described herein allow simplified assembly, having only one removable loose part.
Additionally, and among other benefits, illustrative embodiments and examples described herein have an increased rigidity without the need for bulkheads.
Additionally, and among other benefits, illustrative embodiments and examples described herein have watertight end closures without needing extra coverings, saving cost and weight and improving appearance.
Additionally, and among other benefits, illustrative embodiments and examples described herein allow a more economical manufacturing process.
Additionally, and among other benefits, illustrative embodiments and examples described herein have a lower weight than known folding kayaks of similar size.
No known system or device can perform these functions. However, not all embodiments and examples described herein provide the same advantages or the same degree of advantage.
The disclosure set forth above may encompass multiple distinct examples with independent utility. Although each of these has been disclosed in its preferred form(s), the specific embodiments thereof as disclosed and illustrated herein are not to be considered in a limiting sense, because numerous variations are possible. To the extent that section headings are used within this disclosure, such headings are for organizational purposes only. The subject matter of the disclosure includes all novel and nonobvious combinations and subcombinations of the various elements, features, functions, and/or properties disclosed herein. The following claims particularly point out certain combinations and subcombinations regarded as novel and nonobvious. Other combinations and subcombinations of features, functions, elements, and/or properties may be claimed in applications claiming priority from this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.
The following applications and materials are incorporated herein, in their entireties, for all purposes: U.S. Provisional Patent Application Ser. No. 63/314,298, filed Feb. 25, 2022.
Number | Date | Country | |
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63314298 | Feb 2022 | US |