The present invention relates to collecting data on an industrial automation device.
The evolvement of networking between computers and measurement devices, especially different sensors, capable of communicating without user involvement, has increased the amount of data collected on industrial automation devices or processes controlled by industrial automation devices, for example for different secure cloud services, such as remote monitoring or optimizing settings. However, different services may require different collected data.
According to an aspect, there is provided the subject matter of the independent claims. Embodiments are defined in the dependent claims.
Some embodiments provide adaptiveness to the collected data by using a concept called a test in which an industrial automation device is set to use during a test run another, temporary, set of parameter settings.
In the following, exemplary embodiments will be described in greater detail with reference to accompanying drawings, in which
The following embodiments are exemplary. Although the specification may refer to “an”, “one”, or “some” embodiment(s) in several locations, this does not necessarily mean that each such reference is to the same embodiment(s), or that the feature only applies to a single embodiment. Single features of different embodiments may also be combined to provide other embodiments.
The present invention is applicable to any system that comprises one or more industrial sites comprising one or more industrial automation devices, equipment configured to provide remote services to one or more of the industrial automation devices via mobile devices, or via any corresponding device that can locate or locates in an industrial site.
Different embodiments and examples are described below using single units, models, devices (equipment) and data storages (memory), without restricting the embodiments/examples to such a solution. A concept called virtualization may be used. The virtualization may allow a single physical computing device to host one or more instances of virtual machines that appear and operate as independent computing devices, so that a single physical computing device can create, maintain, delete, or otherwise manage virtual machines in a dynamic manner. It is also possible that device operations will be distributed among a plurality of servers, nodes, devices or hosts. In cloud computing network devices, computing devices and/or storage devices provide shared resources. Some other technology advancements, such as Software-Defined Networking (SDN), may cause one or more of the functionalities described below to be migrated to any corresponding abstraction or apparatus or device. Therefore, all words and expressions should be interpreted broadly, and they are intended to illustrate, not to restrict, the embodiment.
A general exemplary architecture of a system is illustrated in
In the example illustrated in
In the illustrated example of
The mobile device (MD) 110 refers to a computing device (equipment), that is a portable device, and it may also be referred to as a mobile terminal, terminal device, user apparatus, user terminal or user device. Portable computing devices (apparatuses) include wireless mobile communication devices operating with or without a subscriber identification module (SIM) in hardware or in software, including, but not limited to, the following types of devices: mobile phone, smart phone, personal digital assistant (PDA), laptop and/or touch screen computer, tablet (tablet computer), multimedia device, wearable computer and other types of wearable devices, such as clothing and accessories incorporating computer and advanced electronic technologies. The mobile device 110 is configured for remote support, for example for configuring (tuning) of industrial automation devices. For that purpose the mobile device 110 comprises a remote support application provided by a remote tool 111, the remote tool comprising a test tool, i.e. a remote assistance application, for configuring industrial automation devices to perform a test by causing an industrial automation device to install a sub-tool (a sub-program or sub-application, including a set of parameters) called a test, or at least use test parameter values, for example for performance optimization, as will be described in more detail below. It should be appreciated that instead of a test, or test application, or test settings (test parameter values) or test configuration, other terms, for example a temporary application, temporary settings or temporary configuration, may be used. The remote support application, and/or the remote assistance application, may be a smartphone application, for example a drivetune app, configured to connect wirelessly to industrial automation devices, to perform different start-up and troubleshooting tasks.
The industrial automation device 120 refers to electronic equipment (device) that is used for controlling one or more industrial processes, devices, or equipment, according to its settings (parameter values) 123. For example, industrial automation devices may control the position, speed, torque and/or direction of electric motors in conveyors, grinders, winders, pumps and/or fans. The industrial automation device may control the speed and/or torque of a motor by changing the frequency, current and/or voltage of the electrical supply to the motor, for example. However, the details of the controlling functionality of the industrial automation device bear no significance and are therefore not described in detail herein. Further, it should be appreciated that the industrial automation device 120 depicts herein any device, machine, equipment, system and a process whose operations and/or service and/or maintenance may be taken care remotely. Examples of such industrial automation devices include drives, frequency converters, AC/DC converters, DC/AC converters, programmable logic controllers, switches, motion controllers or motion drives, soft starters, etc. It should be appreciated that in the above only some examples are listed.
In the illustrated example of
In the cloud-based deployment, one or more service centers, depicted by a remote user support device 131, provide different remote services using data 132 stored into the cloud and performing analytics 133 in the cloud. The remote user support device 131 comprises user interfaces for user interaction and for remote monitoring and/or remote assistance. In the illustrated example of
In the illustrated example of
Further, the connections may be secured connections, established according to any known or future security protocol, for example using authentication and passwords and Bluetooth pairing. In the below examples, secured connections are used, without limiting the examples to such a solution.
Referring to
In one implementation, the indication of a test is a set of instructions causing the backing up, sending data logged to the mobile device and restoring the earlier (called above existing) parameter values, and deleting after that instructions received in the test. In other words, the test is an application that automatically uninstalls after being executed once.
In another implementation, the indication of a test may be a flag, or a parameter value indicating the test, and detecting the indication causes the industrial automation device to perform the backing up, sending data logged to the mobile device and restoring the earlier (called above existing) parameter values, and deleting after that instructions that may have been received in the test.
By backing up the parameter values and restoring them after the test has ended, it is ensured that the parameter values are for temporary use only, and will be not used accidentally in normal operation. Thanks to that, during the testing strange settings, for example rotating to a counter-direction, may be used without having risk that the strange settings will be in use after the test ends. Further, since the parameter values are used only temporarily, data sampling value may be set to collect data using millisecond or sub-millisecond resolution (granularity), thereby providing more accurate (detailed) information for effective troubleshooting or parameter optimisation (tuning), whereas the remote monitoring in normal operation condition will be continued using a bigger resolution, which is sufficient for efficient monitoring and causes less processing load and smaller amount of data transmitted to the cloud. Hence, the granularity of the collected data may be set in an adaptive manner. The use of temporary parameter values also allows that the data collected for optimisation or for troubleshooting, or for just testing, may be different than data collected for remote monitoring.
Referring to
If the received parameter values are associated with the indication of a test (step 302: yes), existing parameter values are backed up in step 304, and parameters are set in step 305 to have the received parameter values. Then it is monitored in step 306, whether a start command is received. If a start command is received (step 306: yes), the test is run in step 307 and data collected in step 308 according to the parameter values for the test (and test instructions, if any received). The test is run until a stop command is received (step 309) or the test ends (step 310), whichever occurs first. If a stop command is received (step 309: yes) before the test ends, or the test ends (step 310: yes), the test run and data collecting are stopped in step 311, the collected data is sent is step 312 to the mobile device, and the parameter values are restored in step 313 to be the parameter values backed up in step 304, i.e. to the parameter values that existed prior to the test. Hence, regardless of the reason why the test ends, the test parameter values are replaced (overridden), and the settings comprise earlier, “normal” parameter values.
If no start command is received (step 306: no), in the illustrated example it is assumed that a cancel command, or a corresponding command/instruction, is received, and the process proceeds to step 313 to restore parameter values. For example, receiving a new set of parameter values may be interpreted to be a cancel command, causing step 313 to be performed before the process proceeds to step 302.
In the illustrated example, a user input triggering a test for the industrial automation device is a user input requesting a specific test for the industrial automation device. Further, in the illustrated example receiving said user input causes that a request for the specific test for the industrial automation device is sent in step 401 to the remote support via the cloud platform without any further user input. When a response to the request is received, the response contains the test, or at least one or more parameter values to be used during the test, depending on the implementation. The received test, or at least the one or more parameter values with an indication of a test, is forwarded in step 403 to the industrial automation device. Depending on an implementation, the forwarding may be performed without any user input, or the user of the mobile device may be prompted to accept forwarding of the test, perhaps guided to set parameter values for the test before the test is forwarded to the industrial automation device, as will be described below. Then sending a command to start the test is caused in step 402. Depending on an implementation, the user may be prompted to input a start command, and when the user input is received, step 403 is performed, or the start command is received as part of the user input triggering the specific test, or accepting forwarding the test.
When data collected during the testis received in step 404, the received collected data is forwarded in step 405 to the cloud without any user involvement.
Further, depending on an implementation, different results illustrating the collected data may be displayed on a user interface of the mobile device.
By obtaining a test from the cloud, it is ensured that an up-to-date test for the specific purpose is run. Further, the amount of specific purpose tests may be huge, thereby allowing very tailored tests with fit-to-purpose granularity of data collected.
Referring to
When receiving the test (the set of parameters and the instructions/the indication), the drive installs in point 5-8 the test. The installing may include backing up the existing parameter values and temporarily setting the test parameter values to be in use.
Then a user input to start the test is received in step 5-9 in the UE, and corresponding command is sent (message 5-10) to the drive, causing starting in step 5-11 the drive and running it according to test parameter values (and test instructions, if any received) so that in the illustrated example the motor will reach the indicated top speed. Meanwhile also data is collected in step 5-11. The test may be started by backing up the existing parameter values and temporarily setting the test parameter values to be in use, if backing up and/or temporarily setting are not performed during the installing.
In the illustrated example something unexpected happens and the user of the UE wants to stop the test run. A corresponding user input is received and detected in step 5-12, and a command to stop is sent (message 5-13) to the drive. Hence, having the user in the site in control of the test run increases safety, since the user may stop the test run at any time.
In response to the command, in step 5-14 the drive stops, restores the earlier parameters, as described with
The UE forwards (message 5-16) the data collected during the test to the cloud SC. Further, in the illustrated example, a user input stopping the test also triggers that a support request is sent to the remote service center in the cloud SC. A support person in the remote service center may use in step 5-19 one or more analysis tools and the data collected to find out, if any of the parameter values in the test caused problems. In the illustrated example, the support person updates in step 5-19 the parameter values for the test correspondingly, and sends an updated test (message 5-20) to the UE.
The user is prompted that an updated test is available and the test may be reinstalled and start. In the illustrated example a combined input to reinstall and start is received in step 5-21. Hence, the updated test is sent (message 5-22) to the drive, as if it were the first test.
When receiving the test, the drive installs in point 5-23 the test, in a similar way as in step 5-8.
The command to start the test is sent (message 5-24) separately to the drive, and the drive will be started to run, in step 5-25, after installing the test, so that in the illustrated example the motor will reach the indicated top speed. Meanwhile also data is collected in step 5-25 until the drive stops (the test has been run). Then, in step 5-25, the parameter values are restored, as described with
The UE forwards (message 5-27) the data collected during the test to the cloud SC. Further, in the illustrated example, a user input requesting support is detected in step 5-28, and a request for support is sent (message 5-29) to the remote service center in the cloud SC. A support person (the same or different than the one in step 5-19) then uses in step 5-30 one or more analysis tools and the data collected to optimize the parameter settings of the drive. Then an optimized set of parameter values is sent (message 5-31) to the UE. Then the drive is configured (tuned to have optimal parameter values) by updating (step 5-32) its parameter values, possibly other settings, by the remote tool. For example, the user of the UE may be prompted to approve the parameter values, which, after user input approving them, are forwarded to the drive, which then replaces existing parameter values, and possible other settings, with the values.
It should be appreciated that in step 5-30, the test may be once again updated, then installed via the UE, test run performed, etc. until the support person decides that test results are good enough to figure out optimal parameter values.
Referring to
Then the user of the UE may be prompted that parameter values for the test are received, and the user is provided with a possibility to command the drive to install the test. In the example it is assumed that a user input to install the test to the drive is received in step 6-9, and the test is sent in message 6-10 to the drive. For example, the test may be, represented as a combination of parameter settings and instructions: “Run 10 seconds with half speed, then change the speed to maximum speed and run 5 seconds using the maximum speed. Then stop and send data collected during the test. Collect data every half second.” In another implementation, the UE may add instructions to back up, restore and delete instructions to the test before sending the test to the drive.
When receiving the test (the set of parameters, an indication of the test and possibly one or more instructions), the drive detects in point 6-11 the indication of the test, backs up the existing parameter values and sets the test parameter values to be in use temporarily. (It should be appreciated that in another implementation this may be performed after a command to start is received.)
Then a user input to start the test is received in step 6-12 in the UE, and corresponding command is sent (message 6-13) to the drive, causing starting in step 6-14 the drive to start and run according to the test parameter values and possible instructions. Meanwhile also data is collected in step 6-14 until the drive stops (the test has been run). Then, in step 6-14, the parameter values are restored, as described with
The UE forwards (message 6-16) the data collected during the test to the cloud SC. Further, in the illustrated example, based on receiving the data collected, the UE detects in step 6-17 that the test has ended and displays in step 6-17 information that the test has ended to the user of the UE so that the user may decide how to continue.
It should be appreciated that in another implementation, instead of messages 6-6, 6-8 and step 6-7, the test tool in the remote tool in the UE is configured to obtain/retrieve a specific test from the cloud.
It should be appreciated that also in the example of
As is evident from the examples, having a user on the site, giving the test related commands and settings to the drive, increases security of the test runs. Further, a drive cannot be commanded to run a test without a user input received in a mobile device that would provide the drive to run the test.
The steps, information exchange, and related functions described above in
The techniques and methods described herein may be implemented by various means so that an apparatus/equipment/a device configured to provide the test tool, or to perform a test run according to at least partly on what is disclosed above with any of
Referring to
Referring to
Generally a processor 702, 802 is a central processing unit, but the processor may be an additional operation processor. Each or some or one of tools and/or algorithms described herein may be configured as a computer or a processor, or a microprocessor, such as a single-chip computer element, or as a chipset, including at least a memory for providing storage area used for arithmetic operation and an operation processor for executing the arithmetic operation. The one or more processors may comprise one or more computer processors, application-specific integrated circuits (ASIC), digital signal processors (DSP), digital signal processing devices (DSPD), programmable logic devices (PLD), field-programmable gate arrays (FPGA), graphics processing units (GPUs), logic gates and/or other hardware components that have been programmed and/or will be programmed by downloading computer program code (one or more algorithms) in such a way to carry out one or more functions of one or more embodiments/implementations/examples. An embodiment provides a computer program embodied on any client-readable distribution/data storage medium or memory unit(s) or article(s) of manufacture, comprising program instructions executable by one or more processors/computers, which instructions, when loaded into an apparatus/device, constitute the test tool, or the remote tool, or the control tool or the data logger tool. Programs, also called program products, including software routines, program snippets constituting “program libraries”, applets and macros, can be stored in any medium and may be downloaded into an apparatus. In other words, each or some or one of the tools and/or the algorithms described above may be an element that comprises one or more arithmetic logic units, a number of special registers and control circuits.
The memory 704, 804 may generally include volatile and/or non-volatile memory, for example EEPROM, ROM, PROM, RAM, DRAM, SRAM, double floating-gate field effect transistor, firmware, programmable logic, etc. and typically store content, data, or the like. In other words, the one or more memories 704, 804 may be of any type (different from each other), have any possible storage structure and, if required, being managed by any database management system. It is to be noted that the memory, or part of it, may be any computer-usable non-transitory medium within the processor/apparatus or external to the processor/apparatus, in which case it can be communicatively coupled to the processor/apparatus via various means as is known in the art. Examples of an external memory include a removable memory detachably connected to the apparatus, a distributed database and a cloud server. The memory may also store computer program code such as software applications (for example, for one or more of the tools) or operating systems, information, data, content, or the like for the processor to perform steps associated with operation of the apparatus in accordance with examples/embodiments.
It will be obvious to a person skilled in the art that, as technology advances, the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above, but may vary within the scope of the claims.
Number | Date | Country | Kind |
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21179551.3 | Jun 2021 | EP | regional |