Not applicable.
Not applicable.
1. Field of the Invention
The disclosure generally relates oilfield applications having multiple fluid inlet lines. More particularly, the disclosure relates to oilfield applications having at least two fluid inlet lines flowing to a common point for use in fracturing operations.
2. Description of the Related Art
To keep the fractures open after the injection stops, propping agents are introduced into the fracturing fluid and pumped into the fractures to extend the breaks and pack them with proppants, or small spheres generally composed of quartz sand grains, ceramic spheres, or aluminum oxide pellets. The proppant is chosen to be higher in permeability than the surrounding formation, and the propped hydraulic fracture then becomes a high permeability conduit through which the formation fluids can flow to the well.
In general, hydraulic fracturing equipment used in oil and natural gas fields usually includes frac tanks with fracturing fluid coupled through hoses to a slurry blender, one or more high-pressure, high volume fracturing pumps to pump the fracturing fluid to the well, and a monitoring unit. Associated equipment includes fracturing tanks, high-pressure treating iron, a chemical additive unit (used to monitor accurately chemical addition), pipes, and gauges for flow rates, fluid density, and treating pressure. Fracturing equipment operates over a range of pressures and injection rates, and can reach up to 15,000 psi (100 MPa) and 100 barrels per minute (265 L/s). Many frac pumps are typically used at any given time to maintain the very high, required flow rates into the well.
In the exemplary prior art fracturing system 2, fracturing tanks 4A-4F (generally “4”) deliver fracturing fluids to the well site and specifically to one or more blenders 8. The tanks 4 each supply the fluids typically through hoses 6A-6F (generally “6”) or other conduit to one or more blenders 8. One or more proppant storage units 3 can be fluidicly coupled to the blenders 8 to provide sand or other proppant to the blenders.
Other chemicals can be delivered to the blenders for mixing. In most applications, the blenders 8 mix the fracturing fluids and proppant, and delivers the mixed fluid to one or more trucks 5A-5E (generally “5”) having high-pressure pumps 9A-9F (generally “9”) to provide the fluid through one or more supply lines 10A-10E (generally “10”) to a well 12A (generally “12”). The fluid is flushed out of a well using a line 14 that is connected to a dump tank 16. The fracturing operations are completed on the well 12A, and can be moved to other wells 12B and 12C, if desired.
One of the significant challenges in fracturing operations is the large number of trucks, pumps, containers, hoses or other conduits, and other equipment for a fracturing system. While
Recently, efforts in the industry have been directed to more efficiently fracture multiple wells at a given field. The number of assembled equipment components has raised even further the complexity level of the system and the ability to operate in and around the multiple wells. One need for an improved system is to provide a better transfer of the fluid from the many sources to the well.
The disclosure provides a collection block that aggregates multiple incoming flow lines and provides a consolidated outgoing flow path. The collection block can be remote from a given well that is being fractured to minimize safety risk in operations around the well. The collection block has dual capabilities of being connected to individual incoming flow lines as well as to manifold systems for distributing the out flowing fluids. The one or more inlets can be formed in the collection block at an offset to a centerline of a longitudinal bore through the collection block. In some embodiments, frac trucks can connect along an extended connection zone that provides the fluids from the truck to the collection block.
The disclosure provides a fracturing system for oilfield applications, comprising: a first collection block having a first face and a second face and a first end and a second end with a longitudinal bore through the collection block between the ends, the longitudinal bore establishing a longitudinal centerline, the collection block further having at least one outlet and a plurality of inlets, each inlet having an inlet bore disposed through the first face to intersect the longitudinal bore and one or more of the inlet bores being offset by a distance from the centerline to cause the one or more inlet bores to tangentially intersect the longitudinal bore.
The Figures described above and the written description of specific structures and functions below are not presented to limit the scope of what Applicant has invented or the scope of the appended claims. Rather, the Figures and written description are provided to teach any person skilled in the art to make and use the inventions for which patent protection is sought. Those skilled in the art will appreciate that not all features of a commercial embodiment of the inventions are described or shown for the sake of clarity and understanding. Persons of skill in this art will also appreciate that the development of an actual commercial embodiment incorporating aspects of the present disclosure will require numerous implementation-specific decisions to achieve the developer's ultimate goal for the commercial embodiment. Such implementation-specific decisions may include, and likely are not limited to, compliance with system-related, business-related, government-related, and other constraints, which may vary by specific implementation, location and from time to time. While a developer's efforts might be complex and time-consuming in an absolute sense, such efforts would be, nevertheless, a routine undertaking for those of ordinary skill in this art having benefit of this disclosure. It must be understood that the inventions disclosed and taught herein are susceptible to numerous and various modifications and alternative forms. The use of a singular term, such as, but not limited to, “a,” is not intended as limiting of the number of items. Also, the use of relational terms, such as, but not limited to, “top,” “bottom,” “left,” “right,” “upper,” “lower,” “down,” “up,” “side,” and the like are used in the written description for clarity in specific reference to the Figures and are not intended to limit the scope of the invention or the appended claims. Where appropriate, some elements have been labeled with an “A or “B” to designate one member of a series of elements, or to describe a portion of an element. When referring generally to such elements, the number without the letter can be used. Further, such designations do not limit the number of elements that can be used for that function.
The disclosure provides a collection block that aggregates multiple incoming flow lines and provides a consolidated outgoing flow path. The collection block can be remote from a given well that is being fractured to minimize safety risk in operations around the well. The collection block has dual capabilities of being connected to individual incoming flow lines as well as to manifold systems for distributing the out flowing fluids. The one or more inlets can be formed in the collection block at an offset to a centerline of a longitudinal bore through the collection block. In some embodiments, frac trucks can connect along an extended connection zone that provides the fluids from the truck to the collection block.
This improved system differs from a conventional system shown in
The supply lines 32A are directed to a first collection block 36A. The lines 32A enter the collection block 36A through a plurality of inlets 38A. The number of inlets can vary from one to many and generally will be at least two.
The collection block 36A can have one or more outlets 40A, 40B (generally, outlet 40) that in turn are coupled to one or more manifolds 42A, 42B (generally, manifold 42). In at least one embodiment, the outlet 40A is disposed on a first end of the collection block, and the outlet 40B disposed on a second end of the collection block, distal from the first end. The outlet 40A can be coupled to the manifold 42A. The manifold 42A can in turn be coupled to one or more well lines 44A, 44B, 44C (generally well lines 44) that can supply fracturing fluid to the wells 12A, 12B, 12C, respectively. Similarly, the second outlet 40B on the second end of the collection block 36A can be coupled to the second manifold 42B. The manifold 42B can be coupled to a plurality of well lines 44D, 44E, 44F to supply fluid to the wells 12D, 12E, 12F, respectively.
In some embodiments, a plurality of collection blocks can be used with their respective incoming supply lines and outlets. For example, a second collection block 36B can receive fluid from the trucks 5 through one or more supply lines 32B into one or more inlets 38B of the collection block 36B. The collection block 36B can include an outlet 48A disposed on a first end of the collection block 36B, and an outlet 48B disposed on a second end of the collection block distal from the first end. The outlets can in turn be coupled to one or more manifolds 50A, 50B (generally, manifold 50), respectively. The manifolds 50A, 50B can be coupled to one or more well lines 52A through 52F (generally, well lines 52) for coupling to the one or more wells 12A through 12F, respectively. The second collection block 36B can supply a different or same fluid than the collection block 36A. Thus, at each well 12, the number of lines attached to the well is significantly reduced from the number of supply lines from the trucks. The system offers a less obtrusive, more manageable work area with increased safety.
In general, the supply lines 32A provide fracturing fluid from the trucks 5, described above. The supply lines 32A are coupled to the collection block 36A. Due to the number of supply lines, the supply lines may be offset from each other to provide increased compactness of the assembly. The collection block 36A can have an outlet 40B that can be coupled to a manifold 42B for supplying fluid ultimately to one or more wells 12. Similarly, another set of supply lines 32B can supply fluids to the collection block 36B. The collection block 36B can have one or more outlets 40B that can be coupled to a manifold 48B for supplying a second fluid to the one or more wells 12. The structure can be mounted on a skid 60 having a frame 62 with generally horizontal and vertical members to form the frame structure. The skid 60 can further include a walkway 64 and a guardrail 66 for access above the frame structure, collection block, assemblies, lines, and other items. Further, the walkway 64 can include a transition walkway 64A to provide access across multiple skids of the fracturing system 30. A ladder 68 can be used to allow ease of access to the walkway 64.
Another outlet 40A, as described in
A second skid, herein a “Tee” skid, can be used to provide further piping and lines for directing flow ultimately to the well 12. Specifically, the Tee skid 70 can provide a Tee block 72 mounted thereon having an inlet 76A and an outlet 78A. The Tee block 72 can further include a branch outlet 90A, shown in
Similarly, the Tee block 72 can include another inlet 76B for the manifold 50A to be coupled thereto. A corresponding outlet 78B can provide the fluid from the Tee block 72 to another portion of the manifold 50A for providing fluid to other flow elements, such as another Tee block for another well. The Tee block 72 can provide another branch outlet 90B that can be coupled to the well line 52 described in
Similarly, the truck 5C can provide fracturing fluid through its pump into the supply block 96C mounted on the supply module 31B (which may also include the supply block 96B) to flow the fluid into the supply manifold 33C. Other trucks can supply their fluid into other supply blocks fluidicly coupled to the supply manifold 33C on the supply module 31C. The supply manifold 33C can be coupled to the supply line 32A at the transition module 29 to flow fluid into the collection block 36B mounted on the collection module 35. The flow into the collection block 36B can be distributed into the manifold 50 for each of the wells 12, as described above.
In at least one embodiment, the collection block 36 can provide the versatility of one or many supply lines coupled thereto, such as shown in
In the illustrated embodiment, the inlets can be offset from a centerline of a longitudinal bore through the collection block. If the inlets are sufficient in number, the inlets can be aligned into multiple rows, for example, a first row below the centerline and a second row above the centerline. A first row 54 of inlets 38A-38D can be offset from a longitudinal centerline 82 by a distance X from the centerline 82 of a longitudinal bore 88 through the collection block 36. In at least one embodiment, a bottom portion of one or more inlet walls 46 of the inlets 38A-38D that is distal from the centerline 82 can be tangentially aligned and intersect a bottom portion of a wall 92 of the longitudinal bore 88. The bottom portions of the walls 46, 92 merge, as shown particularly in
The end of the collection block 36 includes the outlet 40A, 48A described in
Other and further embodiments utilizing one or more aspects of the invention described above can be devised without departing from the spirit of the invention. For example, the number of outlets or inlets can vary on the collection block from one to many, the shape of the collection block can vary, and the direction and orientation of the inlets and outlets can vary. Other variations in the system are possible.
Further, the various methods and embodiments of the system can be included in combination with each other to produce variations of the disclosed methods and embodiments. Discussion of singular elements can include plural elements and vice-versa. References to at least one item followed by a reference to the item may include one or more items. Also, various aspects of the embodiments could be used in conjunction with each other to accomplish the understood goals of the disclosure. Unless the context requires otherwise, the word “comprise” or variations such as “comprises” or “comprising,” should be understood to imply the inclusion of at least the stated element or step or group of elements or steps or equivalents thereof, and not the exclusion of a greater numerical quantity or any other element or step or group of elements or steps or equivalents thereof. The device or system may be used in a number of directions and orientations. The term “coupled,” “coupling,” “coupler,” and like terms are used broadly herein and may include any method or device for securing, binding, bonding, fastening, attaching, joining, inserting therein, forming thereon or therein, communicating, or otherwise associating, for example, mechanically, magnetically, electrically, chemically, operably, directly or indirectly with intermediate elements, one or more pieces of members together and may further include without limitation integrally forming one functional member with another in a unity fashion. The coupling may occur in any direction, including rotationally.
The order of steps can occur in a variety of sequences unless otherwise specifically limited. The various steps described herein can be combined with other steps, interlineated with the stated steps, and/or split into multiple steps. Similarly, elements have been described functionally and can be embodied as separate components or can be combined into components having multiple functions.
The inventions have been described in the context of preferred and other embodiments and not every embodiment of the invention has been described. Obvious modifications and alterations to the described embodiments are available to those of ordinary skill in the art. The disclosed and undisclosed embodiments are not intended to limit or restrict the scope or applicability of the invention conceived of by the Applicant, but rather, in conformity with the patent laws, Applicant intends to protect fully all such modifications and improvements that come within the scope or range of equivalent of the following claims.
The application claims priority to and is a continuation-in-part of U.S. Non-Provisional application Ser. No. 12/631,834, filed Dec. 6, 2009, which claims the benefit of U.S. Provisional Application No. 61/231,252, filed on Aug. 4, 2009.
Number | Name | Date | Kind |
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3934605 | Legris | Jan 1976 | A |
4901563 | Pearson | Feb 1990 | A |
6698915 | Dearing et al. | Mar 2004 | B2 |
7845413 | Shampine et al. | Dec 2010 | B2 |
Entry |
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Demong, K. and Keene, K., “Shale Energy: Developing the Horn River”, World Oil Online, vol. 231, No. 10, [retrieved from the Internet on Jan. 13, 2011 using <URL: http://www.worldoil.com/SHALE-ENERGY-Developing-the-Horn—River-Independents-and-IOCs-active-in-Horn-River-Basin-october-2010.html>]. |
Number | Date | Country | |
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20120181016 A1 | Jul 2012 | US |
Number | Date | Country | |
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61231252 | Aug 2009 | US |
Number | Date | Country | |
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Parent | 12631834 | Dec 2009 | US |
Child | 13006283 | US |