The present invention relates to a collection container for heat exchangers, and in particular for refrigerant condensers of a motor vehicle, as well as to a heat exchanger that is preferably constructed as a refrigerant condenser of a motor vehicle. Refrigerant condensers for motor vehicles are known, as are collection containers for such refrigerant condensers.
Standardly, such refrigerant condensers have two headers as well as a pipe-fin block situated therebetween. Both ends of the pipes of the pipe-fin block debouch in one of the two headers, so that a refrigerant connection is created between the headers.
In addition, they have a collection container situated adjacent to one of the headers, in which a dryer is situated that is made up for example of a dryer cartridge and a filter. The dryer can extract liquid (water) from the refrigerant, and the filter cleans the refrigerant of particles that can enter into the refrigerant due for example to wear or the like. One of the two headers and the collection container are connected via two overflow openings or ducts. Via one of these overflow ducts, refrigerant can flow from the header into the collection container, and via the other overflow opening it can flow back. Both of these overflow openings are situated in the lower end area of the collection container. A pipe that forms a jacket wall of the collection container has a constant inner diameter as well as a constant outer diameter, or a constant inner circumference and a constant outer circumference, seen in cross-section perpendicular to the longitudinal direction.
The collection container has essentially the same length as the adjacent header.
From U.S. Pat. No. 5,546,761, a heat exchanger is known in which the collection container is shorter than the adjacent header. Here, the collection container has an essentially constant inner diameter and outer diameter.
The object of the present invention is to create a header, and a heat exchanger, in particular a refrigerant condenser, having a header, that can be easily manufactured and easily adapted to installation space requirements.
This object is achieved by a collection container according to claim 1 or according to the independent claims, as well as by a heat exchanger according to Claim 25 or according to the independent claims. Preferred constructions are the subject matter of the subclaims. The outer jacket is formed in particular by one or more pipes. These can for example have a constant wall thickness. They can for example be hollow cylindrical pipes. However, they can also have a different cross-sectional surface. Preferably, the walls of such pipes are oriented parallel to the longitudinal axis of the collection container.
An outer jacket of the collection container limits in particular the collection container in the direction perpendicular to its longitudinal direction, in particular circumferentially. An outer jacket can in particular be an outer jacket wall; such an outer jacket wall can in particular have a plurality of pipes and is preferably formed in one piece. Pipe-shaped parts are in particular pipes.
It can be provided that a dryer-filter device is introduced into the collection container before or after the soldering oven.
It can also be provided that the collection container is welded at the top by a cover or the like.
In another preferred specific embodiment, the cover of the collection container is situated removably, so that in particular the dryer-filter device can be introduced into the collection container after the soldering process, or can also be exchanged at a later time.
The present invention enables a variable adaptation to installation space requirements, in particular those of the automobile manufacturer. Thus, for example, in certain situations, from the point of view of crash tests it can also make sense for the collection container not to have a constant outer dimension.
In addition, in the following the collection container is preferably situated such that the larger outer diameter is situated at the top and the smaller outer diameter is situated at the bottom. However, it is also within the scope of the present invention to rotate this, in order in particular to enable observance of the required maximum dimensions for installation in a motor vehicle.
In a preferred construction, the collection container essentially has the same length as the first header.
In the following, examples are explained on the basis of the Figures.
Heat exchanger 1 has collector or collection container 10, a first header 12, and a second header (not shown), as well as a pipe-fin block 14. Pipe-fin block 14 has a multiplicity of pipes 16 situated in parallel that are formed for example as flat pipes, extend in a straight line, and are received with their respective first ends in first header 12. For this purpose, openings fashioned as slits are provided in first header 12, facing the pipe-fin block, that receive these pipe ends. The pipe ends can, if necessary, protrude slightly into header 12. The second ends (not shown in
The headers can each be assembled from a base part I 8 and a cover part 20, each fashioned as a half shell. Here, each base part 18 faces pipe-fin block 14, and cover part 20 faces away from this pipe-fin block 14. Collection container 10 is situated adjacent to first header 12, and extends essentially parallel to this first header 12. Collection container 10 is essentially situated on the side of first header 12 facing away from the pipe-fin block. It can also be situated so as to be pivoted, in particularly slightly, in the direction of this pipe-Fin block.
On the second header (not shown), a collection container 10 of this sort is not provided.
The second header is sealed above and below by suitable seals. For example, here non-detachable covers can be used. Detachable covers could also be provided. Non-detachable covers can be in particular soldered or welded.
In a preferred construction, heat exchanger 1 or collection container 10 is used for a refrigerant condenser for a motor vehicle air-conditioning system.
Here, refrigerant flows through pipes 16, so that a refrigerant connection exists via pipes 16 between first header 12 and the second header. It can be provided that in the headers a plurality of separating intermediate walls are placed perpendicular to the longitudinal axis of the headers, so that the refrigerant is conducted in a serpentine fashion through pipes 16 and through the two headers. It can also be provided that a plurality of pipes 16 are positioned between two such separating walls situated in the same header. The separating walls can for example be flat and oriented perpendicular to the longitudinal axis of the header; however, they can also have a different shape and be differently oriented, for example obliquely to the longitudinal axis of the relevant header. Such separating walls can for example be manufactured separate from the header or the cover and the base, and can be soldered in the header, for example in the soldering oven. Preferred flow guidance patterns that can be brought about in particular with the aid of such separating walls are explained in more detail below on the basis of
Between the pipes 16 of pipe-fin block 14, fins 22 are situated through which air can flow, in particular transverse to the direction of longitudinal extension of pipes 16.
Collection container 10 has an outer jacket 24 that limits this collection container or interior chamber 26 of the collection container radially outward. This outer jacket 24 thus sheaths, as it were, interior chamber 26 of collection container 10. The outer jacket is formed by the wall segments or walls respectively situated externally or radially externally, and can also be designated the outer jacket wall. In this context, it is to be noted that the jacket need not be formed from a wall manufactured in one piece. It is preferably provided that, as is also further indicated below, different pipes or the like are connected to one another in order to form the outer jacket or outer jacket wall. Such pipes can also be built on one pipe, which has a relatively small outer dimension and is inserted with its end area into another pipe, which has a correspondingly larger inner dimension, so that these pipes overlap, seen in the longitudinal direction. In such a case, for example the (outer) wall of the inserted pipe should form, outside the area of overlap, the outer jacket, or a segment of the outer Jacket, of collection container 10, while the (outer) wall of the other pipe likewise forms an outer jacket or outer jacket segment of collection container 10. If a plurality of such pipes are inserted onto one another in a corresponding manner, the same holds correspondingly.
In the construction according to
In the construction according to
Profile piece 32 can be for example an extruded part.
Pipes 28 and 30 can be manufactured in the same way or in different ways. They can for example each be welded from semi-finished parts. However, they can also be manufactured in a different manner.
Pipes 28 and 30 are fashioned with thin walls. They can for example have a wall thickness that is essentially adapted to the pressures or burst pressures that occur in interior chamber 26 during operation; i.e., they can be dimensioned so that they withstand these pressures. For example, profile piece 32 can have a greater wall thickness than pipes 28 and 30. Pipes 28 and 30 can have the same wall thickness or can have different wall thicknesses. The wall thickness of first pipe 28 is preferably constant along the length of this pipe, as well as along the circumference. The wall thickness of second pipe 30 is also essentially constant along its circumference as well as along its length. However, varying wall thicknesses can also be provided.
In the construction according to
For example, first pipe 28 and/or second pipe 30 can have a triangular, rectangular, or greater polygonal cross-section, or can have an elliptical cross-section. It can also be provided that the cross-sectional shape of one or both of these pipes 28, 30 is different internal and externally, i.e., at the inner surface or outer surface. For example, it can be provided that the inner surface is essentially round or circular, and the outer surface is elliptical in its cross-section.
In a particularly preferred construction, however, as is also shown in
First profile piece 32 is situated in a (second) end area of collection container 10, facing away from first end 34. This is the upper end area, while first end 34 of collection container 10 is the lower end. Profile piece 32 extends essentially up to the second, or upper, end 36 of collection container 10.
Profile piece 32 is essentially round in its shape, and essentially has a cylindrical outer jacket surface; holders or support surface parts or the like, supported for example on first header 12, can also be integrally formed externally on the profile piece. On its inside, this profile piece has a profiling that is further explained below on the basis of
Between collection container 10 and first header 12, overflow openings or overflow ducts 38, 40 are provided. Overflow opening 38 or overflow duct 38 makes it possible for fluid or refrigerant to flow from collection container 10 into first header 12, and overflow opening or duct 40 makes it possible for fluid or refrigerant to flow from first header 12 into collection container 10, as is indicated schematically in FIG. I by corresponding arrows. Between these overflow openings 38, 40, a sealing lip 42 or a suitable dividing means is provided that prevents a direct overflow of fluid or refrigerant (passing by filter/dryer cartridge 44) from overflow opening 40 into overflow opening 38 inside collection container 10. Filter/dryer cartridge 44 is situated or accommodated in collection container 10 and has a dryer part and a filter part. The dryer part is used to extract moisture or water from the fluid or refrigerant. A granulate or powder or the like can for example be provided for this purpose. The filter part is used to remove particles from the fluid or refrigerant that may have entered the fluid or refrigerant for example as a result of wear.
Preferably, filter-dryer cartridge 44 is held detachably in a particular position in collection container 10. For this purpose, for example a force storage device, such as a spring, or elastic holding elements or the like can be provided.
Possible constructions of such a (in particular detachable) holding are disclosed in applicant's DE 103 06 192 A1, which, with reference to these constructions, are hereby incorporated through reference into the subject matter of the present disclosure as preferred constructions.
There (in DE 103 06 192 A1), dryer-filter cartridges are also disclosed; with respect to the construction of the dryer-filter cartridges, the constructions shown there are also preferred developments of the present invention, so that in this respect reference is made to DE 103 06 192 A1, which in this regard is incorporated into the subject matter of the present disclosure through reference.
First profile piece 32 is placed on first pipe 28 of collection container 10 and is soldered thereto.
In the area of second end 36, i.e. the upper end, of collection container 10, an annular holder 46 is provided. This annular holder surrounds collection container 10, or first profile piece 32 thereof, at least partially; here the surrounding is around the complete circumference. As
Before introduction into a collector oven, soldering points or adhesive points for pre-fixing can also be provided, in the named area or at other locations, in particular in areas in which a soldered connection is produced in the soldering oven.
Collection container 10 has an outer jacket 24 that limits this collection container, or the interior chamber 26 of the collection container, radially outwardly. This outer jacket 24 thus as it were sheaths interior chamber 26 of collection container 10. The outer jacket is formed by the respectively externally or radially externally situated wall segments or walls, and can also be designated the outer jacket wall. In this context, it is to be noted that the jacket need not be formed wall manufactured in one piece. It is preferably provided that, as is also shown below, different pipes or the like are connected to one another in order to form the outer jacket or outer jacket wall. Such pipes can also be built on one pipe, which has a relatively small outer dimension and is inserted with its end area into another pipe having a correspondingly larger inner dimension, so that these pipes overlap, seen in the longitudinal direction. In such a case, for example the (outer) wall of the inserted pipe, outside the area of overlap for us, the outer jacket, or a segment of the outer jacket, of collection container 10, while the (outer) wall of the other pipe likewise forms an outer jacket or outer jacket segment of collection container 10. If a plurality of such pipes are fitted onto one another in a corresponding manner, the same holds correspondingly.
In the construction according to
In the construction according to
Profile piece 32 can be for example an extruded part.
Pipes 28 and 30 can be manufactured in the same way or in different ways. They can for example each be welded from semi-finished parts. However, they can also be manufactured in a different manner.
Pipes 28 and 30 are fashioned with thin walls. They can for example have a wall thickness that is essentially adapted to the pressures or burst pressures that occur in interior chamber 26 during operation; i.e., they can be dimensioned so that they withstand these pressures. For example, profile piece 32 can have a greater wall thickness than pipes 28 and 30. Pipes 28 and 30 can have the same wall thickness or can have different wall thicknesses. The wall thickness of first pipe 28 is preferably constant along the length of this pipe, as well as along the circumference. The wall thickness of second pipe 30 is also essentially constant along its circumference as well as along its length. However, varying wall thicknesses can also be provided.
In the construction according to
For example, first pipe 28 and/or second pipe 30 can have a triangular, rectangular, or greater polygonal cross-section, or can have an elliptical cross-section. It can also be provided that the cross-sectional shape of one or both of these pipes 28, 30 is different internal and externally, i.e., at the inner surface or outer surface. For example, it can be provided that the inner surface is essentially round or circular, and the outer surface is elliptical in its cross-section.
In a particularly preferred construction, however, as is also shown in
In the construction according to
As stated, interior chamber 26 of collection container 10, or collection container 10 itself, is radially outwardly limited by first pipe 28 and second pipe 30. In the construction according to
In the cross-section seen perpendicular to the longitudinal axis of collection container 10, in the area in which outerjacket 24 is formed by a first pipe 28 of collection container 10 the cross-sectional surface, limited by the outer jacket, of internal chamber 26 is larger with respect to its surface content than it is in the area in which outer jacket 26 of collection container 10 is formed by second pipe 30.
Outer diameter 54 of first pipe 30 of collection container 10 is preferably smaller than 25 mm, so that the maximum outer dimension of outer jacket 26 in the area in which outer jacket 26 of collection container 10 is formed by first pipe 30 is smaller than 25 mm. Outer diameter 54 can for example be 19 mm.
In the end face area facing second pipe 30 of collection container 10, first pipe 28 of collection container 10 is partially covered by a wall segment 58. In the construction according to
Wall segment 58 or disk 58 has an opening. First pipe 32 debouches into this opening. Pipe 30 can extend through this opening or can essentially end at the opening. The opening can be such that its circumference is limited completely by wall segment 58 or disk 58, or can be such that it is situated at an edge area of this wall segment 58, or of this disk 58, and is thus not completely closed in its radially external area. The shape and size of the opening are essentially adapted to the outer contour of second pipe 30 of the collection container.
It can be provided that second pipe 30 of collection container 10 and wall segment 58 or disk 58 are manufactured as a one-piece assembly. This assembly can be divided into two areas, namely second pipe 30 and disk 58.
In the following, reference will be made to disk 58; it is to be noted that disk 58 can also be a differently constructed wall segment, such as a cover or the like. A cover can for example also have a circumferential collar that is oriented essentially parallel to the longitudinal axis of collection container 10.
Second pipe 30 of collection container 10, and disk 58, can also be manufactured separately and connected to one another, for example soldered or welded. In particular, second pipe 30, as well as pipe 28, can also be a welded pipe.
In particular if the assembly comprising second pipe 30 and disk 58 is manufactured in one piece, this assembly can advantageously be manufactured using the extrusion molding method or extrusion method or deep-drawing method, or casting method; other manufacturing methods can also be selected essentially arbitrarily. In a preferred construction, second pipe 30 of collection container 10 is closed at its lower end, or in the area of its lower end, i.e., the end facing away from the first pipe. This can be accomplished for example by a cover or a disc or a cup or a double cover, as is indicated schematically by reference character 60.
The length of second pipe 30 and/or the length of a segment seen in the longitudinal direction of collection container 10, in which the second pipe forms outer jacket 26, can be constructed in various ways, or variably. Advantageously, this length can for example be in the range from 50 mm to 300 mm. However, other lengths are also preferred. As already stated, the assembly formed from second pipe 30 and wall segment 58 is fitted in or on first pipe 28 of collection container 10, and these are preferably soldered together. In particular, it can be provided that here a tight connection is produced. It can be provided that the connection between first pipe 28 of collection container 10 and second pipe 30 of collection container 10, which is effected here using disk 58 and by means of soldering or the like, is provided in an area that is situated at a distance of at least 20% of the overall length of collection container 10 from the two ends 36, 34 of collection container 10. In
In the construction according to
In the construction according to
Particularly preferably, the distance from central longitudinal axis 70 of second pipe 30 of collection container 10 to the central longitudinal axis of first header 12 is smaller than the distance from central longitudinal axis 68 of first pipe 28 of collection container 10 to the central longitudinal axis of first header 12.
However, it can also be provided, as is also shown below by the Figures, that second pipe 30 of collection container 10 is situated essentially concentrically to first pipe 28 of collection container 10.
In the construction according to
Therefore, with regard to preferred constructions of the overflow opening or overflow duct 40, as well as of the overflow opening or overflow duct 38, as well as the linkage or connection of collection container 10 to header 12 in the lower area, in particular in the area of the overflow opening or overflow duct 40, and possibly also in the area of the overflow opening 38, reference is made to German patent application 103 38 527.4 of the present applicant, and the relevant disclosure in said patent application is hereby made part of the subject matter of the present disclosure through incorporation, with respect to preferred constructions.
The linkage or connection of collection container 12 to header 12 takes place at the top, preferably by means of the already-described annular holder 46, which is also described in further detail below.
In the construction according to
In a preferred construction, the outer diameter of second pipe 30 of collection container 10 corresponds essentially to the outer diameter of the first header.
Second pipe 30 and disk 58, which are fitted into one another and soldered to one another, can also be manufactured separately.
In the construction according to
However, it can also be provided that the dryer cartridge or filter-dryer cartridge 44 is passively connected, as for example in the case of a solderable dryer. In this case, however, it is particularly preferably provided that an additional filter is integrated between inlet 38 into collection container 10 and outlet 40 from collection container 10.
In a preferred construction, it is provided that one or both overflow openings or overflow ducts 38, 40 are constructed according to one of the variants described below, it can for example be provided that collection container 30 and/or first header 12 have outwardly directed passages. These can for example have at their free ends essentially identical faces, and these faces can be placed against one another and soldered together. In such a construction, it can for example also be provided that, in particular in addition, these passages allocated to one another are surrounded by a sleeve, preferably a thickening one. It can also be provided that such a sleeve is situated on the inside. This is in particular a common sleeve for the passages allocated to one another. It can also be provided that the passages allocated to one another are dimensioned such that they can be telescopically inserted into one another and also pushed into one another. It can also be provided that first header 12 has a bore and collection container 10 has a passage that is pushed into this opening in order to form an overflow duct. The reverse can also be the case. It can also be provided that first header 12 and collection container 10 have stampings for the formation of an overflow opening or overflow duct. This can for example be such that they each have an outwardly directed annular surface, the two annular surfaces being placed against one another and soldered together.
It can also be provided that the connection or linkage or formation of such an overflow duct, in particular in the area of overflow duct 40, is possible, but also takes place in the area of overflow duct 38 via a short extruded profile that is inserted into a corresponding opening of first header 12, as well as into an opening of collection container 10, and is preferably soldered in each.
It can also be provided that such an extruded profile has a bulge that holds collection container 10 and first header 12 at a distance from one another, forming an intermediate gap. A gap between first header 12 and collection container 10 can also be produced in some other way.
In the construction according to
However, instead of such an exchangeable dryer a non-exchangeable dryer can be provided. This can for example also be a dryer cartridge 44, or can be constructed in some other way, being fixed inside the collection container in such a way that it cannot be removed or exchanged without destruction.
In addition, it is preferred that instead of an exchangeable dryer (dryer cartridge as well as filter), a solderable dryer is provided. Such a solderable dryer is described for example in German patent application DE 103 38 526.6 of the present applicant. With regard to such a solderable dryer, that is, a dryer that would not be destroyed or damaged in a soldering oven, reference is made to the embodiments in DE 103 38 526.6, which in this regard, as a preferred construction, is made part of the subject matter of the present disclosure with respect to preferred constructions of the present invention.
In the construction according to
In a preferred construction, the connection between first header 12 and collection container 10 can take place at the top in the manner described in German patent application 103 38 547.4 of the present applicant. Reference is explicitly made to the relevant embodiments in German patent application 103 38 527.4, and through reference they are made part of the subject matter of the present disclosure with respect to preferred constructions of the present invention.
The filter/dryer cartridge is accommodated in first pipe 28. First pipe 28 is situated above second pipe 30, i.e., facing the upper end of collection container 10.
As is shown in
In addition, in the inner surface of first profile piece 32 there is provided a circumferential groove 84 that can accept a securing ring.
For sealing, stopper or seal 80 is placed far enough into the first profile piece that a securing ring situated in groove 24 or subsequent thereto holds stopper or seal 80 in its sealing position. This securing ring can for example be removed using a suitable tool in order to release the seal and enable the dryer to be removed.
The seal can be prevented from falling into header 10 via suitable means, stops, or the like.
For this purpose, for example spacing elements or stops or force storage devices such as springs or the like can be provided.
First profile piece 32 has on its inner surface a circumferential beveling that for example enables a non-damaging introduction of the O-rings. Correspondingly, this beveling is situated above sealing surface of first profile piece 32, and/or underneath groove 84.
As is shown in
Here, pipe 28 is supported axially on first profile piece 32, first profile piece 32 being fitted onto first pipe 28.
Such a detachable seal 80 can, in particular alternatively, for example also be fashioned as a screw seal. Such a screw seal can for example be screwed into a threading provided on profile piece 32 in order to effect the seal. Groove 84 and the securing ring are then replaced by a threaded pair. Other constructions of a detachable seal, in particular provided on upper end 36 of collection container 10, are also preferred.
Detachable seal 80 enables in particular the removal or exchanging of the dryer or dryer cartridge. In constructions having a non-exchangeable and/or solderable dryer, upper end 26 can also be permanently sealed. For example, the annular holder can also be such that it does not have an annular opening in the area of the collection container, but rather sealed there complete from the covering of first end 36 of the collection container.
The flow design shown in
The numerals shown in squares indicate schematically the sequence in which flow takes place through the pipes of the pipe-fin block.
The flow paths of those pipes of the pipe-fin block through which flow takes place in the same direction of flow, and that debouch into the same chamber of the first header as well as the same chamber of the second header, are designated the flow path of the condenser. These chambers are limited by the already-discussed separating walls inside the respective header.
Here, a plurality of pipes of the pipe-fin block can form a flow path, or one pipe of this pipe-fin block can form the path. The same number of pipes of the pipe-fin block can be allocated to each of a number of different flow paths. This number of pipes allocated can also be different. Combinations are also possible.
The last cooling path of the condenser is designated the sub-cooling path, i.e., the cooling path through which flow takes place last before the refrigerant exits from the condenser.
The opening or openings through which the refrigerant enters into the condenser is designated the hot gas inlet; the flow path that is the first through which refrigerant flows after entry is designated the hot gas segment.
Air flows through the pipes of the pipe-fin block transverse to the flow paths; this is indicated schematically by the arrow “air.”
In the first flow variant shown schematically in
The entry and exiting of the refrigerant is schematically shown in
In the second flow variant shown in
In the heat exchanger shown in
Via conduit 112, the medium or refrigerant is supplied to heat exchanger or condenser 1, and via conduit 114 the medium or refrigerant is conducted out of heat exchanger or condenser 1.
In addition, in
In the construction according to
The overflow opening or overflow duct through which the medium or refrigerant exits collection container 10, or enters header 12, is here formed as connecting piece 118.
In this construction, the first flow variant is provided.
Differing from the construction according to
In this construction, flow variant 2 is provided.
Second pipe 30 of collection container 10 is situated eccentrically to first pipe 28 of collection container 10. Connecting pipe 110 is constructed with multiple curves, and has straight segments.
In heat exchanger 1 according to
It is also within the scope of the present invention to select the outer diameter of pipes 28 and 30 such that the outer diameter of pipe 28 is smaller than that of pipe 30. Thus, the thicker part of the collector is situated at the bottom and the narrower part is situated at the top.
Number | Date | Country | Kind |
---|---|---|---|
103 53 159.9 | Jan 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2004/012932 | 11/15/2004 | WO | 00 | 7/21/2008 |