Color cathode ray tube

Abstract

The present invention relates to a color cathode ray tube and more specifically to a color cathode ray tube in which mechanical stress due to internal pressure made by evacuation is decreased. According to an aspect of the present invention, a cathode ray tube comprises a panel on inner surface of which a phosphor screen is formed; a funnel joined to the panel; an electron gun generating electron beams; and a deflection yoke which is mounted within said funnel to deflect the electron beams, wherein said funnel satisfies a condition: Rdi/Rdo≦0.54 wherein Rdo is radius of curvature at one outer corner of a cross section of yoke portion of said funnel, and Rdi is radius of curvature at one inner corner of the cross section.

Description

TECHNICAL FIELD

The present invention relates to a color cathode ray tube and more specifically to a color cathode ray tube in which mechanical stress due to internal pressure made by evacuation is decreased.

BACKGROUND OF THE INVENTION

FIG. 1 shows a schematic diagram illustrating the structure of a general color cathode ray tube. As shown in FIG. 1, the color cathode ray tube generally includes a glass envelope having a shape of bulb and being comprised of a faceplate panel 1, a tubular neck 13, and a funnel 2 connecting the panel 1 and the neck 13.

The panel 1 comprises faceplate portion and peripheral sidewall portion sealed to the funnel 2. A phosphor screen 4 is formed on the inner surface of the faceplate portion. The phosphor screen 4 is coated by phosphor materials of R, G, and B. A multi-apertured color selection electrode, i.e., shadow mask 3 is mounted to the screen with a predetermined space. The shadow mask 3 is hold by main and sub frames 7 and 8. An electron gun is mounted within the neck 13 to generate and direct electron beams 6 along paths through the mask to the screen.

The shadow mask 3 and the frame 7 constitute a mask-frame assembly. The mask-frame assembly is joined to the panel 1 by means of springs 9.

The cathode ray tube further comprises an inner shield 10 for shielding the tube from external geomagnetism and a reinforcing band 12 attached to the sidewall portion of the panel 10 to prevent the cathode ray tube from being exploded by external shock. The cathode ray tube further comprises external deflection yokes 5 located in the vicinity of the funnel-to-neck junction and a magnet 11 attached to the rear side of the deflection yokes 5 for amending electron bean trajectory.

Process for making the color cathode ray tube comprises generally pre-process and post-process.

During the pre-process, phosphor materials are deposited on the inner surface of the panel.

The post-process comprises further sub processes as follows. Firstly, after the phosphor materials are deposited, sealing process is performed. In the sealing process, a panel to which mask-frame assembly is mounted and a funnel on the inner surface of which frit is deposited is sealed together in a high temperature furnace. Then, evacuating process is performed where electron gun is inserted in the neck. Thereafter, an evacuating and sealing process is performed, in which the cathode ray tube is evacuated and sealed.

Since the cathode ray tube is evacuated, it suffers from high tensile and compressive stress. Therefore, a reinforcing process is conducted where reinforcing band 12 is attached to the panel to distribute the stress over the panel.

FIG. 2 shows a schematic view of distributions of stresses generated in the panel and funnel glasses after the evacuation process. In FIG. 2, dotted and solid lines represent compressive and tensile stresses, respectively.

In general, when a glass gets a shock from outside, cracks appear in the glass. Tensile stress may hasten increase of the cracks such that the glass may even be broken by the cracks. On the contrary, compressive stress disturbs increase of the cracks. As shown in FIG. 2, central portion of the panel gets compressive stress while corner portion and seal line portion get tensile stress. Therefore, the central portion is relatively strong against shock. However, the corner portion and the seal line portion are easily broken by outside shock.

Moreover, the cathode ray tube becomes slim recently. As the cathode ray tube becomes slimmer, stress problem becomes more severe. This is because volume of the panel decreases while the degree of vacuum is not changed as the cathode ray tube becomes slimmer.

Further, the cathode ray tube where the funnel portion where yokes are attached are made to have rectangular shape to reduce power consumption suffers larger tensile stress. Those cathode ray tubes are easily broken during heat treatment processes.

In order to reduce the effect of the tensile stress on the funnel glass, heat treatment is conducted for the cathode ray tube to generate compressive stress for increasing shock tolerance. However, those treatments increase manufacturing costs.

SUMMARY OF THE INVENTION

An object of the present invention is to provide a cathode ray tube where stress is effectively reduced and shock tolerance is achieved.

According to an aspect of the present invention, a cathode ray tube comprises a panel on inner surface of which a phosphor screen is formed; a funnel joined to the panel; an electron gun generating electron beams; and a deflection yoke which is mounted within said funnel to deflect the electron beams, wherein said funnel satisfies a condition: Rdi/Rdo≦0.54 wherein Rdo is radius of curvature at one outer corner of a cross section of yoke portion of said funnel, and Rdi is radius of curvature at one inner corner of the cross section.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a schematic diagram illustrating the structure of a general color cathode ray tube.

FIG. 2 shows a schematic view of distributions of stresses generated in the panel and funnel glasses after the evacuation process.

FIG. 3 shows a schematic diagram of a cathode ray tube in accordance with embodiment the present invention.

FIG. 4 shows a cross sectional view of the panel according to the present invention.

FIG. 5 shows a diagram for showing stress and deflection angle distribution analysis.

DETAILED DESCRIPTION

Preferred embodiments of the present invention will be described in a more detailed manner with reference to the drawings.

According to an aspect of the present invention, a cathode ray tube comprises a panel on inner surface of which a phosphor screen is formed; a funnel joined to the panel; an electron gun generating electron beams; and a deflection yoke which is mounted within said funnel to deflect the electron beams, wherein said funnel satisfies a condition: Rdi/Rdo≦0.54 wherein Rdo is radius of curvature at one outer corner of a cross section of yoke portion of said funnel, and Rdi is radius of curvature at one inner corner of the cross section.

FIG. 3 shows a schematic diagram of a cathode ray tube in accordance with embodiment of the present invention.

Hereinafter, yoke portion is the portion of funnel which a deflection yoke is mounted to. In the cross section of the yoke portion of funnel, radius of curvature at one outer corner of the cross section is called Rdo. Whereas, radius of curvature at the inner corner of the cross section is called Rdi.

Table 1 is the result of an experiment where stress was measured across the funnel for various values of Rdo and Rdi according to the present invention and stress values of the prior art.

TABLE 1
	conventional	present invention
position	1	1	2	3	4
Rdo (mm)	27.83	27.83	30.43	27.73	32.43
Rdi (mm)	16.43	13.83	16.43	11.83	16.43
SET (mm)	11.4	14	14	16	16
Rdi/Rdo	0.59	0.50	0.54	0.43	0.51
stress(funnel)	52 Mpa	16 Mpa	15 Mpa	13 Mpa	12 Mpa

As shown in Table 1, when Rdi/Rdo satisfies Rdi/Rdo≦0.54, stress is reduced remarkably in comparison with the prior art. Therefore, if Rdi/Rdo is maintained 0.54 or below, a cathode ray tube may be provided where stress is remarkably reduced.

Preferably, if Rdo is in the range 26 mm to 35 mm, a cathode ray tube may be provided where stress is remarkably reduced.

Preferably, if Rdi is in the range 11 mm to 17 mm, a cathode ray tube may be provided where stress is remarkably reduced.

As shown in FIG. 3, cross section of the yoke portion of the funnel has rectangular shape. In comparison with the conventional funnel which has round neck portion, the cathode ray tube of rectangular shape neck portion may consume less power than the conventional one does.

FIG. 4 shows a cross sectional view of the panel according to the present invention.

Hereinafter, thickness of central panel portion which is intersected by the deflection axis X is defined as a. Thickness of panel at the corner portion is defined as b. Then, b/a is called wedge rate.

According to the present invention, if wedge ratio is no smaller than 1.5, stress is reduced and, additionally, tolerance against shock is increased.

In FIG. 4, thickness of panel portion which is intersected by the deflection axis X is defined as CFT. Thickness of skirt portion of the panel is defined as SET. The overall width of panel structure measured along the deflection axis X is defined as OAH.

Table 2 is the result of an experiment where stress was measured across the funnel for various values of CFT, OAH, and SET according to the present invention and stress values of the prior art.

TABLE 2
	conventional	present invention
position	1	1	2	3	4	5
CFT	12.5	10.5	10.5	10.5	10.5	12.5
OAH	110	90	90	90	100	110
SET	11.4	13	14	16	11.4	12
CFT/SET	1.10	0.81	0.75	0.66	0.92	1.04
OAH/SET	9.65	6.92	6.43	5.63	8.77	9.17
stress(panel)	30.5 Mpa	16.8 Mpa	14.0 Mpa	13.6 Mpa	14.6 Mpa	15.7 Mpa

As shown in Table 2, when CFT/SET satisfies CFT/SET≦1.04, stress is remarkably reduced in comparison with the prior art. Thus, if CFT/SET is 1.04 or below, a cathode ray tube may be provided where stress is remarkably reduced.

FIG. 5 shows a diagram for showing stress and deflection angle distribution analysis. As shown in FIG. 5, when Rdi/Rdo and CFT/SET are optimized, stress is also reduced accordingly.

Further, the every embodiments described hereinabove may be applied to flat type color cathode ray tube where front face surface of panel is substantially flat. Therefore, the effect of the present invention is still effective for the flat type color cathode ray tube.

INDUSTRIAL APPLICABILITY

According to the present invention, a panel and funnel structure is provided which have wide deflection angle and slimmer shape while stress over the funnel is reduced remarkably. Further, the cathode ray tube in accordance with the present invention has larger tolerance against shock in comparison with the prior art.

Claims

1. A cathode ray tube comprising: a panel on inner surface of which a phosphor screen is formed; a funnel joined to the panel; an electron gun generating electron beams; and a deflection yoke which is mounted within the funnel to deflect the electron beams, wherein said funnel satisfies a condition: Rdi/Rdo≦0.54, wherein Rdo is radius of curvature at one outer corner of a cross section of yoke portion of said funnel, and Rdi is radius of curvature at one inner corner of the cross section.

2. The cathode ray tube of claim 1, wherein Rdo is in the range of 26 mm to 35 mm.

3. The color cathode ray tube of claim 1, wherein Rdi is in the range of 11 mm to 17 mm.

4. The cathode ray tube of claim 1, wherein cross section of yoke portion of said funnel has substantially rectangular shape.

5. The cathode ray tube of claim 1, wherein wedge ratio of said panel is no smaller than 1.5, wherein wedge ratio is b/a, b is thickness of panel at a corner portion and a is thickness of panel at central portion.

6. The cathode ray tube of claim 1, wherein said panel satisfies a condition: CFT/SET≦1.04 wherein CFT is thickness of central portion of said panel and SET is thickness of skirt portion of said panel.

7. The cathode ray tube of claim 1, wherein outer surface of said panel is substantially flat.