This Nonprovisional application claims priority under 35 U.S.C. § 119(a) on Patent Application No. 10-2003-82792 filed in Korea on Nov. 20, 2003, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a color cathode ray tube and more specifically to a color cathode ray tube in which beam landing errors caused by non-uniform thermal expansion of a shadow mask are corrected such that color purity is improved.
2. Description of the Background Art
The panel 10 comprises a faceplate portion and a peripheral sidewall portion sealed to the funnel 20. A phosphor screen 30 is formed on the inner surface of the faceplate portion. The phosphor screen 30 is coated by phosphor materials of R, G, and B. A multi-apertured color selection electrode, i.e., shadow mask 40 is mounted to the screen with a predetermined space. The shadow mask 40 is supported by a peripheral frame 70. An electron gun 50 is mounted within the neck to generate and direct electron beams 60 along paths through the mask to the screen.
The shadow mask 40 and the frame 70 constitute a mask-frame assembly. The mask-frame assembly is joined to the panel 10 by means of springs 80.
The cathode ray tube further comprises an inner shield 90 for shielding the tube from external geomagnetism, a reinforcing band 100 attached to the sidewall portion of the panel 10 to prevent the cathode ray tube from being exploded by external shock, and external deflection yoke 110 located in the vicinity of the funnel-to-neck junction.
The electron beams generated by the electron gun are deflected in either vertical or horizontal directions by the deflection yoke 110. The electron beams are selected by the shadow mask depending on the colors and impinge on the phosphor screen such that the phosphor screen emits light in different colors. Typically, about 80% of the electrons from the electron gun 50 fail to pass through the apertures of the shadow mask 40. The 80% of electrons impinge upon the shadow mask 40, producing heat and raising the temperature of the mask 40.
a shows a cross-sectional view of the shadow mask for illustrating purity degradation resulting from the positional shift of the apertures of the shadow mask 40.
As shown in
The variation in the shift of the electron beam landing causes degradation of color purity. Further, since the landing position varies in accordance with the time after the shadow mask is operated, restoration of the aperture position with respect to the screen is difficult.
Moreover, the welding point between the shadow mask and the frame intensifies the non-uniformity of the thermal expansion. Typically, the shadow mask is fixed to the frame by welding through a plurality of welding points 43a. When the shadow mask expands thermally due to the beam radiation, the welding points become binding points against the expansion of the shadow mask. Therefore, the non-uniformity of expansion of the shadow mask is increased, thereby increasing a landing error of the electron beams.
In order to prevent or lessen the doming effect caused by a landing error of the electron beams, many different approaches have been used.
First, structural improvements of the shadow mask have been suggested in order to prevent the landing error problem. According to Japanese Laid-Open Patent Publication No. S62-177831, a temperature control device is provided within the cathode ray tube in order to suppress the temperature elevation of the mask. Also, according to Japanese Laid-Open Patent Publication No. H6-267446, a reinforcement member for maintaining the shape of the shadow mask is provided between the shadow mask and the frame. However, the landing error problem was not solved by those structural approaches.
Also, improvement in the material used for the shadow mask was suggested. Invar material having a low thermal expansion rate was used for the shadow mask instead of aluminum killed (AK) material. However, the result of using the invar material was not satisfactory in view of the price of the material.
Finally, there have been many approaches to solve landing errors caused by spring back phenomenon. Spring back phenomenon occurs when the shadow mask is manufactured by a forming process. When a forming process is used in making a shadow mask, a shadow mask is formed by pressing to have a shape comprising a central portion and a skirt portion bent back from the central portion 41 and extending backward. Then, the shadow mask is fixed to a frame. After the mask-frame assembly is made, the skirt portion of the shadow mask tends to move outward from the center by a resilient force. This is called spring back phenomenon. This spring back phenomenon is one of the causes of the landing error problem.
As a solution for solving the landing error problem due to the spring back phenomenon, an idea of making the border portion of the shadow mask to be partially thinner than the central portion was suggested in Japanese Laid-Open Patent Publication No. S49-112566. Additionally, according to Japanese Laid-Open Patent Publication No. S63-271849, protrusions are provided, which are protruded from a skirt portion of a shadow mask backward from a central portion. According to Japanese Laid-Open Patent Publication No. H1-169847, many openings are perforated in the skirt portion for absorbing compression stress. However, those techniques are directed to solving the landing error problem caused by the spring back phenomenon. Therefore, those techniques are not sufficient to solve the problem due to the non-uniform thermal expansion of the shadow mask.
Further, when the cathode ray tube is placed in the presence of a terrestrial magnetism, the terrestrial magnetism causes the electron beam not to strike a desired position of the phosphor screen. Accordingly, the terrestrial magnetism also deteriorates color purity of the cathode ray tube.
In order to prevent the electron beam from being deflected by the terrestrial magnetism, an inner shield 90 of magnetic shielding material is provided. In general, the inner shield 90 is fixed to the mask-frame assembly such that the inner shield 90 and the shadow-mask is mounted within the glass envelope of the cathode ray tube.
Even when the inner shield 90 is provided, the deflection of the electron beam caused by the terrestrial magnetism cannot be completely suppressed. This is because certain portion within the panel 10 is not shielded by such inner shield 90. One of such portion which is not shielded by the inner shield 90 is the area corresponding to the minor sides of the panel 10. The electron beams passing through such area is deflected by the terrestrial magnetism.
Many approaches have been suggested to prevent these problems. Korean Laid-open Patent Publication No. 2002-88217 introduces a cathode ray tube where separate inner shield is additionally provided for the area which is not shielded by the conventional inner shield 90. However, this approach could not effectively reduce the landing error caused by the terrestrial magnetism.
Accordingly, an object of the present invention is to solve at least the problems and disadvantages of the background art.
An object of the present invention is to provide a color cathode ray tube in which a landing error problem causing degradation of color purity is prevented.
Another object of the present invention is to provide a color cathode ray tube in which non-uniform thermal expansion of the shadow mask is avoided such that color purity is improved.
A further object of the present invention is to provide a color cathode ray tube in which the influence of the welding point between the shadow mask and frame upon thermal expansion of the shadow mask is minimized such that color purity is improved.
According to an aspect of the present invention, a color cathode ray tube comprising a panel having a phosphor screen formed on an inner surface thereof, a shadow mask having a faceplate portion and a peripheral skirt portion bent back from the faceplate portion and a frame joined to the skirt portion of the shadow mask is provided, wherein height of the skirt portion at a long side of the faceplate portion is different from height of the skirt portion at a short side of the faceplate portion, and a plurality of holes are perforated at the skirt portion of a short side of the faceplate portion.
According to another aspect of the present invention, a color cathode ray tube comprising a panel having a phosphor screen formed on an inner surface thereof, a shadow mask having a faceplate portion and a peripheral skirt portion bent back from the faceplate portion and a frame joined to the skirt portion of the shadow mask is provided, wherein height of the skirt portion is less than or equal to 12 mm for substantially entire skirt portion, and a plurality of holes are perforated at the skirt portion of a short side of the faceplate portion.
The invention will be described in detail with reference to the following drawings in which like numerals refer to like elements.
a shows cross-sectional view of the shadow mask for illustrating purity degradation resulting from the positional shift of the apertures of the shadow mask.
b shows a graph depicting variation in an amount of positional shift of electrons landing incorrectly at the screen with respect to time after the cathode ray tube is placed into operation.
a shows a perspective view of a shadow mask in accordance with an embodiment of the present invention.
b shows a plane view of the shadow mask in accordance with an embodiment of the present invention.
a and 6b show a side view of a mask-frame assembly to illustrate an example of the relatively long and short skirt portions respectively.
c shows an example of a skirt portion having a protrusion.
Preferred embodiments of the present invention will be described in a more detailed manner with reference to the drawings. The embodiments may be implemented in the device shown in
According to an aspect of the present invention, a color cathode ray tube comprising a panel having a phosphor screen formed on an inner surface thereof, a shadow mask having a faceplate portion and a peripheral skirt portion bent back from the faceplate portion and a frame joined to the skirt portion of the shadow mask is provided, wherein height of the skirt portion at a long side of the faceplate portion is different from height of the skirt portion at a short side of the faceplate portion, and a plurality of holes are perforated at the skirt portion of a short side of the faceplate portion.
a shows a perspective view of a shadow mask in accordance with a preferred embodiment of the present invention.
As shown in
According to this embodiment, by making the heights of the skirt portions at the long side 503 and the short side 504 to be different from each other, and perforating a plurality of holes only at the short side skirt portion 504, landing error caused by the terrestrial magnetism is reduced. Since a plurality of holes are perforated at the short side skirt portion 504, heat transfer between the skirt portion 504 and the frame is minimized. Accordingly, non-uniformity of thermal expansion between the central and peripheral portions in the shadow mask is decreased such that landing error of electron beam caused by the non-uniformity of expansion is decreased.
Along the shot side of the shadow mask, a plurality of holes are perforated so as to reduce landing errors caused by the non-uniform thermal expansion of the shadow mask. Along the long side, height of the skirt portion is different from that of the skirt portion at the short side and, at the same time, hole is not perforated at the long side skirt portion, such that landing errors due to the terrestrial magnetism are reduced.
Additionally, height of the long side skirt portion is made to be greater than that of the shot side skirt portion. In this way, the effect of the terrestrial magnetism may further be reduced. This is a modified version of this embodiment of the present invention.
The inventor conducted experiments related to the height of the skirt portion in order to discover a size of the skirt portion by which the area of the part of the skirt portion opposite to the frame can be made as small as possible. The height of the overall skirt portion was varied.
Table 1 shows the result of an experiment wherein a landing error was measured for various shadow masks having skirt portions of various heights.
As shown in Table 1 and
In other words, if the height is less than or equal to 12 mm for the substantially entire skirt portion, a landing error problem can be remarkably reduced.
If the height H of at least 65% of the overall skirt portion at a long side of the faceplate portion of the shadow mask is less than or equal to 12 mm, a landing error can be avoided to the same extent as the above-mentioned embodiment. Also, if the height H of at least 60% of the overall skirt portion at a short side of the faceplate portion of the shadow mask is less than or equal to 12 mm, a landing error can also be avoided to the same extent as the above-mentioned embodiment. These modifications to the embodiment can also achieve the effect that landing error is reduced remarkably by decreasing heat transfer between the mask and the frame.
b shows a plane view of a shadow mask in accordance with the present invention. Referring to
According to a modified version of the first embodiment of the present invention, in addition to reducing a height of the skirt portion or limiting the height to an appropriate range, holes are perforated at the skirt portion. With the holes, heat transfer from the shadow mask to the frame can be reduced even further. Accordingly, a landing error of the electron beams can also be remarkably reduced. According to another version of the first embodiment, the holes may have various shapes, e.g., circular, elliptical, or a rectangular shape. According to a further modified version of the first embodiment, the holes may be opened to the rearward direction from the front face side of the shadow mask. Further, the holes may be perforated at the part of the skirt portion which is opposite to the frame.
According to another modified version of the first embodiment, an edge line 800 of the skirt portion curves toward the front face side of the shadow mask. Therefore, the edge line bends toward the front face of the shadow mask as it is near the central portion of the edge line.
Since the edge line curves toward the front face side, the part of the skirt portion which is opposite to the frame has a maximum height at the corner of the faceplate. The portion opposite to the frame becomes shorter as it nears the center of the skirt portion. At a central part of the skirt portion, the part which is opposite to the frame does not exist. Preferably, a length of the edge line of the skirt portion, which is a greater distance away from the front face side than the edge line 804 of the frame, is no greater than ½ of the overall length of the edge line.
Since the edge line 800 curves toward the front face side, the central portion of the edge line is closer to the front face side than the edge line 804 of the frame. In this case, the skirt portion may have a protrusion 801 having a welding point 803 at which to weld the frame.
According to still another modified version of the first embodiment, a notch 802 is cut at an edge of the protrusion 801. By providing the notch 802, it is possible to further reduce the extent that the welding point at the protrusion 801 acts as a source of binding against thermal expansion of the shadow mask. Accordingly, an amount of landing error is further diminished.
For each version of the first embodiment described hereinabove, even when the shadow mask is made of AK material a landing error is still remarkably reduced in comparison with the prior art.
Further, an electron beam reflective material may be coated on the back plate surface of the shadow mask on which the electrons impinge. With the reflective material, heat generation due to impingement of electron beams is reduced. Therefore, a temperature elevation of the shadow mask is reduced and, accordingly, a landing error is further reduced.
Further, each of the embodiments described hereinabove may be applied to a flat type color cathode ray tube in which an outer surface of the panel is substantially flat. Therefore, the present invention is still effective for a flat type color cathode ray tube.
According to another aspect of the present invention, a color cathode ray tube comprising a panel having a phosphor screen formed on an inner surface thereof, a shadow mask having a faceplate portion and a peripheral skirt portion bent back from the faceplate portion and a frame joined to the skirt portion of the shadow mask is provided, wherein height of the skirt portion is less than or equal to 12 mm for substantially entire skirt portion, and a plurality of holes are perforated at the skirt portion of a short side of the faceplate portion.
As shown in
According to the second embodiment, height of the skirt portion 903 and 904 at both the long and short sides is 12 mm or below and holes are perforated only at the short side skirt portion 904. By making the skirt portion to be no greater than 12 mm and perforating holes at the short side skirt portion, it is possible to reduce heat transfer from the skirt portion to the frame such that landing error due to non-uniform thermal expansion of the shadow mask is suppressed. Further, by perforating the holes only at the short side, landing error due to the terrestrial magnetism may also be suppressed.
For the second embodiment, the modifications made to the first embodiment as described above may also be applied. Such modifications include: curving the end line of the skirt portion; limiting area of the part in the skirt portion which is not opposite to the frame; providing protrusions; providing a notch adjacent to a protrusion; modifying shape of the holes at the skirt portion; and providing the holes at the part of the skirt portion which is opposite to the frame. Detailed description of such modifications should be referred to that of the first embodiment.
The second embodiment may further include such modifications as the use of AK material for the shadow mask; coating material which is reflective against electron beam on the inner surface of the shadow mask; and making the front face of panel to be substantially flat.
As described hereinabove, the present invention achieves a reduction of a landing error of an electron beam, which is caused by non-uniform thermal expansion of a shadow mask.
Further, according to the present invention, AK material may be used instead of invar material. Since AK material is not expensive in comparison with invar material, the overall cost for making a shadow mask is reduced.
Further, according to the present invention, landing error of electron beams caused by the terrestrial magnetism can be suppressed such that color purity is improved.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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10-2003-0082792 | Nov 2003 | KR | national |