Patent Grant
7186005
The present invention relates to an illumination device for simulating neon or similar lighting, an illumination device that uses one or more fluorescent and/or phosphorescent dyes to provide for emission of light in colors that cannot ordinarily be achieved by the use of LEDs alone, including the ability to control and change the color of the emitted light.
Neon lighting, which is produced by the electrical stimulation of the electrons in the low-pressure neon gas-filled glass tube, has been a main stay in advertising and for outlining channel letters and building structures for many years. A characteristic of neon lighting is that the tubing encompassing the gas has an even glow over its entire length irrespective of the viewing angle. This characteristic makes neon lighting adaptable for many advertising applications, including script writing and designs, because the glass tubing can be fabricated into curved and twisted configurations simulating script writing and intricate designs. The even glow of neon lighting being typically devoid of hot spots allows for advertising without visual and unsightly distractions. Thus, any illumination device that is developed to duplicate the effects of neon lighting must also have even light distribution over its length and about its circumference. Equally important, such lighting devices must have a brightness that is at least comparable to neon lighting. Further, since neon lighting is a well-established industry, a competitive lighting device must be lightweight and have superior “handleability” characteristics in order to make inroads into the neon lighting market. Neon lighting is recognized as being fragile in nature. Because of the fragility and heavy weight, primarily due to its supporting infrastructure, neon lighting is expensive to package and ship. Moreover, it is extremely awkward to initially handle, install, and/or replace. Any lighting device that can provide those previously enumerated positive characteristics of neon lighting, while minimizing its size, weight, and handleability shortcomings, will provide for a significant advance in the lighting technology.
The recent introduction of lightweight and breakage resistant point light sources, as exemplified by high-intensity light-emitting diodes (LEDs), have shown great promise to those interested in illumination devices that may simulate neon or similar lighting and have stimulated much effort in that direction. However, the twin attributes of neon lighting, uniformity and brightness, have proven to be difficult obstacles to overcome as such attempts to simulate neon lighting have largely been stymied by the tradeoffs between light distribution to promote the uniformity and brightness.
In an attempt to address some of the shortcomings of neon, commonly assigned U.S. Pat. No. 6,592,238, which is incorporated in its entirety herein by reference, describes an illumination device comprising a profiled rod of material having waveguide properties that preferentially scatters light entering one lateral surface (“light-receiving surface”) so that the resulting light intensity pattern emitted by another lateral surface of the rod (“light-emitting surface”) is elongated along the length of the rod. A light source extends along and is positioned adjacent the light-receiving surface and spaced from the light-emitting surface a distance sufficient to create an elongated light intensity pattern with a major axis along the length of the rod and a minor axis that has a width that covers substantially the entire circumferential width of the light-emitting surface. In a preferred arrangement, the light source is a string of point light sources spaced a distance apart sufficient to permit the mapping of the light emitted by each point light source into the rod so as to create elongated and overlapping light intensity patterns along the light-emitting surface and circumferentially about the surface so that the collective light intensity pattern is perceived as being uniform over the entire light-emitting surface.
One of the essential features of the illumination device described and claimed in U.S. Pat. No. 6,592,238 is the uniformity and intensity of the light emitted by the illumination device. While it is important that the disadvantages of neon lighting be avoided (for example, weight and fragility), an illumination device would have little commercial or practical value if the proper light uniformity and intensity could not be obtained. This objective is achieved primarily through the use of a “leaky” waveguide rod. A “leaky” waveguide is structural member that functions both as an optical waveguide and light scattering member. As a waveguide, it tends to preferentially direct light entering the waveguide, including the light entering a lateral surface thereof, along the axial direction of the waveguide, while as a light scattering member, it urges the light out of an opposite lateral surface of the waveguide. As a result, what is visually perceived is an elongated light pattern being emitted along the light-emitting lateral surface of the waveguide.
Nevertheless, a problem with illumination devices using leaky waveguides and LEDs, as described and claimed in U.S. Pat. No. 6,592,238, is that the available visible color spectrum is limited by the finite availability of LED colors.
Therefore, in commonly assigned and co-pending U.S. patent application Ser. No. 10/455,639 (U.S. Publication No. 2003/0198049), an application which is also incorporated in its entirety by reference, an illumination device is described that uses fluorescent dyes, thus allowing for emission of light in colors that cannot ordinarily be achieved by use of LEDs alone without significant increase in cost or complexity of the illumination device. Specifically, the illumination device is generally comprised of a rod-like member, a housing, and a light source. In one preferred embodiment, the rod-like member is a waveguide that has an external curved lateral surface serving as a light-emitting surface and an interior lateral surface that serves as a light-receiving surface, such that light entering the waveguide from the light source positioned below the light-receiving surface is scattered within the waveguide so as to exit with diffused distribution out of the curved lateral surface. The housing preferably comprises a pair of side walls that define an open-ended channel that extends substantially the length of the waveguide. The housing generally functions to house the light source and associated electrical accessories, and also preferably serves to collect and reflect light.
Although it is contemplated that various types of light sources could be incorporated into the illumination device described in U.S. patent application Ser. No. 10/455,639, a string or strings of contiguously mounted high-intensity light-emitting diodes (LEDs) is a preferred light source. However, since the available visible color spectrum of an illumination device incorporating LEDs as the light source is limited by the finite availability of LED colors, the illumination device is constructed so as to provide for emission of light with a perceived color that is different than that of the LEDs themselves. Specifically, this is accomplished through the incorporation of a light color conversion system into the illumination device, specifically an intermediate light-transmitting medium extending along and positioned adjacent the light source. This intermediate light-transmitting medium is preferably composed of a substantially translucent polyurethane or similar material tinted with a predetermined combination of one or more fluorescent dyes. Because of the position of the intermediate light-transmitting medium adjacent the light source, light emitted from the light source is directed into the intermediate light-transmitting medium and interacts with the fluorescent dyes contained therein. This light is partially absorbed by each of the fluorescent dyes of the intermediate light-transmitting medium, and a lower-energy light is then emitted from each of the fluorescent dyes and into the light-receiving surface of the waveguide. Thus, through selection of appropriate combinations of dyes and varying the density of the dyes within the intermediate light-transmitting medium, colors across the visible spectrum can be produced, colors that are ultimately observed along the light-emitting surface of the waveguide.
Similarly, in commonly assigned and co-pending U.S. patent application Ser. No. 11/025,019, an application which is also incorporated in its entirety by reference, an illumination device is described that includes an intermediate light-transmitting medium that includes one or more phosphorescent dyes, and thus, also provides a color-changing effect.
It is a paramount object of the present invention to provide an illumination device similar to that described in U.S. patent application Ser. No. 10/455,639 and U.S. patent application Ser. No. 11/025,019, but further allowing for increased ability to control and change the color of the emitted light.
The present invention is an illumination device for simulating neon or similar lighting, an illumination device that uses one or more fluorescent and/or phosphorescent dyes to provide for emission of light in colors that cannot ordinarily be achieved by the use of LEDs alone, including the ability to control and change the color of the emitted light.
An illumination device made in accordance with the present invention is generally comprised of a rod-like member, a housing, and a light source. Light entering the rod-like member from the light source is scattered within the rod-like member so as to exit with diffused distribution. The housing generally functions to house the light source and also preferably serves to collect and reflect light. The best available light source for the purposes of the present invention is a string or strings of contiguously mounted high-intensity light-emitting diodes (LEDs). However, the available visible color spectrum of an illumination device incorporating LEDs as the light source is limited by the finite availability of LED colors. Thus, the illumination device of the present invention is constructed so as to provide for emission of light with a perceived color that is different than that of the LED itself.
Such color changing is accomplished through the incorporation of a light color conversion system into the illumination device, specifically an intermediate light-transmitting medium extending along and positioned adjacent the light source with a light-receiving surface for receiving light emitted from said light source and a light-emitting surface for emitting light into the rod-like member. This intermediate light-transmitting medium is preferably composed of a matrix of a substantially translucent acrylic, polyurethane, or similar material tinted with a predetermined combination of one or more fluorescent and/or phosphorescent dyes.
Furthermore, in accordance with the teachings of the present invention, the intermediate light-transmitting medium is subdivided into independent sections, each of which is generally associated and aligned with one or more individual LEDs. Adjacent sections are then provided with differing combinations of fluorescent dye, phosphorescent dye, and/or no dye at all.
Finally, it is contemplated that the light source may actually be comprised of two independently controlled strings of LEDs, which are also arranged in an alternating pattern. In this manner, the LEDs associated with a first grouping of alternating sections of the intermediate light-transmitting medium can be powered and controlled independently of a second grouping of alternating sections. As a further refinement, a first string of LEDs can emit light of one color, while a second string of LEDs emits light of a different color. Accordingly, one string of LEDs can be turned on, while the second string remains off, or vice versa. Alternatively, the strings of LEDs can be pulsed at different rates or otherwise controlled in differing manners to generate various colors and/or effects.
The present invention is an illumination device for simulating neon or similar lighting, an illumination device that uses one or more fluorescent and/or phosphorescent dyes to provide for emission of light in colors that cannot ordinarily be achieved by the use of LEDs alone, including the ability to control and change the color of the emitted light.
An exemplary illumination device 10 made in accordance with the present invention is illustrated in
As best illustrated in
Although it is contemplated that other types of light sources could be incorporated into the illumination device of the present invention, applicant has determined that the best available light source for the purposes of the present invention is a string or strings of contiguously mounted high-intensity light-emitting diodes (LEDs), as illustrated in
Similar to the illumination devices described in commonly assigned and co-pending U.S. patent application Ser. No. 10/455,639 and U.S. patent application Ser. No. 11/025,019, such color changing is accomplished through the incorporation of a light color conversion system into the illumination device 10, specifically an intermediate light-transmitting medium 22 extending along and positioned adjacent the light source 16 with a light-receiving surface for receiving light emitted from said light source 16 and a light-emitting surface for emitting light into the waveguide 12. This intermediate light-transmitting medium 22 is preferably composed of a matrix of a substantially translucent acrylic, polyurethane, or similar material tinted with a predetermined combination of one or more fluorescent and/or phosphorescent dyes. Alternatively, the intermediate light-transmitting medium 22 could be a layer of paint or similar coating tinted with the predetermined combination of dyes and applied to the light-receiving surface 20 of the waveguide 12.
With respect to the use of such fluorescent and/or phosphorescent dyes, fluorescence is the emission of certain electromagnetic radiation (i.e., light) from a body that results from the incidence of electromagnetic radiation on that body. In other words, if light energy is directed into a fluorescent body, that body absorbs some of the energy and then emits light of a lesser energy; for example, blue light that is directed onto a fluorescent body may emit a lower-energy green light. In phosphorescence, the body similarly absorbs some of the light energy color or hue, and then emits light of a lesser energy. However, unlike fluorescent bodies, which generally emit the lower energy light in picoseconds, phosphorescent bodies absorb and emit light at a much slower rate.
Returning to the illumination device 10 of the present invention, the intermediate light-transmitting medium 22 differs from those described in commonly assigned and co-pending U.S. patent application Ser. No. 10/455,639 and U.S. patent application Ser. No. 11/025,019 in at least one important way. In accordance with the teachings of the present invention, the intermediate light-transmitting medium 22 is subdivided into independent sections, each of which is generally associated and aligned with one or more individual LEDs. Adjacent sections are then provided with differing combinations of fluorescent dye, phosphorescent dye, and/or no dye at all. For example, in the exemplary embodiment illustrated in
Furthermore, and as best illustrated in
For example, perhaps a illumination device made in accordance with the present invention is used to provide ambient, substantially white light. In this regard, it has been demonstrated that individuals sometimes prefer a softer “white” light with a blue tint or hue. Accordingly, a string of white LEDs and a string of blue LEDs can be arranged in an alternating pattern in the illumination device of the present invention. The string of white LEDs can remain illuminated while the string of blue LEDs may be used to selectively add a blue tint or hue to the ambient light.
For another example, in some areas, local ordinances prevent the use of flashing, fading, chasing or other forms of “motion” lighting. However, in some areas, such as Las Vegas or Times Square, such “motion” lighting is preferred as a means to draw attention to a sign. Accordingly, an illumination device made in accordance with the present invention can be used to provide “static” lighting or “motion” lighting depending on where it is placed.
In any event, light passing through and emitted from the dyes contained in the intermediate light-transmitting medium 22 is transmitted through the intermediate light-transmitting medium 22 to the light-receiving surface 20 of the rod-like member 12. As mentioned above, as with the illumination device described in U.S. Pat. No. 6,592,238, the rod-like member 12 in this exemplary embodiment is preferably a “leaky” waveguide 12, i.e., a structural member that functions both as an optical waveguide and light scattering member. As an optical waveguide, it tends to preferentially direct light entering the waveguide 12 along the axial direction of the waveguide, while as a light scattering member, it urges the light out of its light-emitting surface 18. In other words, light enters the light-receiving surface 20 of the waveguide 12 from the adjacent intermediate light-transmitting medium 22 and is directed along at least a portion of the length of the waveguide 12 before being emitted from the light-emitting surface 18 of the waveguide 12. As a result, what is visually perceived is a substantially uniform light pattern being emitted along the light-emitting surface 18 of the waveguide 12, thus making the illumination device 10 an effective simulator of neon lighting.
As described in U.S. Pat. No. 6,592,238, one preferred material for the waveguide 12 is acrylic material appropriately treated to scatter light. Moreover, such acrylic material is easily molded or extruded into rods having the desired shape for a particular illumination application, is extremely light in weight, and withstands rough shipping and handling. While acrylic material having the desired characteristics is commonly available, it can be obtained, for example, from AtoHaas of Philadelphia, Pa. under order number DR66080 with added frosted characteristics. Alternatively, other materials, such as such as bead-blasted acrylic or polycarbonate, or painted acrylic or polycarbonate, may also be used for the waveguide 12 without departing from the spirit and scope of the present invention.
As an alternative, filler may be incorporated into a polyurethane material to give it the desired light scattering properties and allow to serve as an appropriate leaky waveguide 12. Preferably, hollow spheres, called “micro balloons,” are used to promote scattering. The micro balloons have approximately the same diameter as a human hair, are void in their interior, and have a shell constructed from glass or other material having an index of refraction similar to that of polyurethane. Because the indices of refraction essentially match, once the micro balloons are placed in the polyurethane, the Fresnel losses at the interfaces are minimal. When light passes through the polyurethane material impregnated with micro balloons, the voids within the respective micro balloons act as a negative focusing lens, deflecting the light. Thus, once impregnated with appropriate micro-balloons, a polyurethane compound will also have the light scattering properties necessary for it to serve as the leaky waveguide 12 for the illumination device 10 of the present invention.
Regardless of the specific material chosen for construction of the waveguide 12, the waveguide 12 preferentially scatters light along its length but ultimately allows light to exit through its light-emitting surface 18 in such a manner that the collective light pattern on the light-emitting surface 18 of the waveguide 12 appears substantially uniform along the length of the waveguide 12.
With respect to the scattering of light so as to cause it to appear uniform along the length of the waveguide 12, it is noteworthy that the fluorescent and/or phosphorescent dyes of the intermediate light-transmitting medium 22 may also cause some scattering of the light emitted from the light source 16. Thus, the incorporation of the intermediate light-transmitting medium 22 not only provides for the desired emission of light of a perceived color different than that of the light source 16, it also causes some scattering of light and thus assists in ensuring that the collective light pattern on the light-emitting surface 18 of the waveguide 12 appears uniform.
As mentioned above, the housing 14 generally functions to house the light source 16 and associated electrical accessories, and also preferably serves to collect light not emitted directly into the light-receiving surface of the intermediate light-transmitting medium 22, re-directing such light it to the intermediate light-transmitting medium 22, as is further described below. Specifically, the housing 14 increases the light collection efficiency by reflecting the light incident upon the internal surfaces of the housing 14 into the intermediate light-transmitting medium 22. In this regard, as best shown in
As a further refinement, and as illustrated in
Furthermore, it is recognized that light from one LED could “leak” into an adjacent dye section, especially if the LEDs 16 are arranged in relatively close proximity to one another. For instance, with reference to
Furthermore, similar to the illumination device 10 described above with reference to
Additionally, the alternate exemplary illumination device 110 illustrated in
Finally, although the exemplary embodiments described above include a rod-like member or waveguide 12, 112 to generate a substantially uniform light pattern and to simulate neon, it should be noted that the present invention is not necessarily limited to the use of such a rod-like member or waveguide 12, 112. For example, depending on the relative spacing of the light-emitting diodes, the diffracting sheet 117 described above may be sufficient to diffract and scatter the light emitted from a plurality of light-emitting diodes, resulting in a substantially uniform light pattern along a the visible surface of the diffracting sheet 117. Alternatively, other forms of diffusing elements (e.g., lenses or materials having light-scattering properties), may be used in conjunction with the combination of the light-emitting diodes 16, 116 and the intermediate light-transmitting medium 22, 122 to create an illumination device that provides for emission of light in colors that cannot ordinarily be achieved by use of LEDs, including the ability to control and change the color of the emitted light.
One of ordinary skill in the art will also recognize that additional embodiments are possible without departing from the teachings of the present invention or the scope of the claims which follow. This detailed description, and particularly the specific details of the exemplary embodiments disclosed therein, is given primarily for clarity of understanding, and no unnecessary limitations are to be understood therefrom, for modifications will become obvious to those skilled in the art upon reading this disclosure and may be made without departing from the spirit or scope of the claimed invention.
The present application is a continuation-in-part of U.S. patent application Ser. No. 11/025,019 filed Dec. 29, 2004 and is a continuation-in-part of U.S. patent application Ser. No. 10/455,639 filed Jun. 05, 2003 now U.S. Pat. No. 7,011,421, the latter of which is itself a continuation-in-part of U.S. patent application Ser. No. 09/982,705, filed on Oct. 18, 2001, now U.S. Pat. No. 6,592,238, the entire disclosures of which are incorporated herein by reference.
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| Number | Date | Country |
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| Number | Date | Country | |
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| Number | Date | Country | |
|---|---|---|---|
| Parent | 11025019 | Dec 2004 | US |
| Child | 11122842 | US | |
| Parent | 10455639 | Jun 2003 | US |
| Child | 11025019 | US | |
| Parent | 09982705 | Oct 2001 | US |
| Child | 10455639 | US |
