Patent Grant
7031638
This application is based upon and claims the benefit of priority of Japanese Patent Application No. 2002-310748 filed on Oct. 25, 2002, and Japanese Patent Application No. 2002-325180 filed on Nov. 8, 2002, the contents of which are incorporated herein by reference in its entirety.
The present invention relates to a color image forming apparatus, and more particularly to a color image forming apparatus of the type in which images formed by a plurality of image forming units are superimposed on an intermediate transfer belt, and those superimposed images are collectively transferred onto a recording sheet.
In a conventional color Xerography basis image forming apparatus, a called tandem type image forming apparatus is employed for the purpose of increasing printing speed. In this type of the apparatus, image forming sections or units are arranged side by side. Toner images are successively superimposed to form a color image.
Each image forming unit is formed with a photo-receptor unit for forming an electrostatic latent image and a developing unit for supplying toner to the photo-receptor unit.
In this type of the image forming apparatus, the image forming units are arranged side by side. Accordingly, the apparatus is long in the direction in which the image forming units are arranged. Further, in a case of where images are superimposed one on another on a recording paper, the fixing units are also arranged side by side. A length of the image forming apparatus is further increased. Consequently, the tandem type image forming apparatus needs an apparatus installing area.
A technique to solve the problem is disclosed in JP-A-11-15227, for example. The technique is directed to the image forming apparatus of the vertically mounting, tandem type.
Further, the publication discloses the image forming apparatus in which a length of the transfer-sheet transporting path ranging from the registration roller 12 to the attracting means is selected to be ½ or shorter than a length of the passable transfer sheet having the smallest size as viewed in the sheet passing direction.
Additionally, the publication discloses the image forming apparatus in which a length of the transfer-sheet transporting path ranging from the photo-receptor 28d (Y) (=photoreceptor at which the transfer sheet last arrives) of those photo-receptors 28a (Bk), 28b (C), 28c (M) and 28d (Y) to the fixing unit 13 is selected to be ½ or shorter than a length of the passable transfer sheet having the smallest size as viewed in the sheet passing direction.
In the conventional image forming apparatus of the vertically mounting, tandem type, the transport/transfer belt 37 electrostatically attracts a transfer sheet from a sheet supply cassette 9 located in a lower part of the apparatus, transports the transfer sheet in a vertical direction, and successively superimposes color images formed by image forming units 38a (Bk), 38b (C), 38c (M) and 38d (Y) on the recording medium to thereby form a color image. Following this, the transfer sheet bearing the thus formed toner image thereon is separated from the transport/transfer belt 37, and transported to a fixing device, and the toner image is fixed on the transfer sheet. A height of the image forming apparatus manufactured by the conventional technique described above is relatively high, but an area occupied by the apparatus when it is installed is reduced.
In the conventional technique, the toner images are transferred onto a recording medium, such a sheet of paper, in a superimposing manner. Accordingly, the thickness and a moisture absorbing property of the sheet (transfer sheet) and others affect the image transfer. This results in insufficient stability of the image reproduction.
Where a thick recording sheet is passed through the transporting path, a stiffness of the thick recording sheet is strong. Accordingly, the sheet transporting force of the registration roller or the fixing unit is larger than an electrostatic attracting force of the transport/transfer belt. As a result, the recording sheet tends to slip at the attracting part, possibly causing the out-of-color-registration
In the event of jamming such as paper jamming during a continuous printing operation, in particular in the event that the recording medium is left at a portion where the images are successively transferred on the recording medium, it is difficult to remove the jammed sheet. In this case, the user handles the sheet having much color toner not fixed yet sticking to there. Accordingly, there is much chance that his/her hands and clothes are frequently soiled, and further the color toner particles fly into the air to contaminate air.
Further, in design, the space between the adjacent color image forming units is reduced as much as possible in order to reduce the apparatus height. Therefore, the component parts are required to be reduced in size, thickness and diameter. This results in insufficient rigidity of the image forming units per se and the drive means. Where the insufficient rigidity is present, it is difficult to secure the positioning accuracy of the image forming units and the drive accuracy as major factors in the image formation. Accordingly, the color image formed is deteriorated in the out-of-color-registration and the color irregularity of the color image.
Further, the image forming units per se are reduced in size. Accordingly, a space used by the user for replacement of the image forming units as expendables is narrow, and the operability is deteriorated in the replacement work.
Accordingly, an object of the present invention is to provide a color image forming apparatus which is reduced in size, ensures the stable picture quality regardless of the thickness and a moisture absorbing property of the sheet and others, makes it easy for the user to remove a jammed sheet at the time of paper jamming, and provides an easy work of replacing the image forming units as expendables.
The present invention may be described in at least the following conceptual descriptions: (1) A plurality of image forming units are individually positioned to and held with an intermediate transfer body unit; (2) A plurality of photo-receptors are fixedly supported by one housing to form an assembled photo-receptor unit, the assembled photo-receptor unit being positioned to and held with the intermediate transfer body unit; and (3) One of plural photo-receptors is fixed to and supported by one housing to form a photo-receptor unit, and the remaining photo-receptors are fixed to and supported by one housing to form an assembled photo-receptor unit, and the photo-receptor unit and the assembled photo-receptor unit are individually positioned to and held with the intermediate transfer body unit. An intermediate transfer body unit and a plurality of image forming units are integrally assembled. With this feature, in attaching the image forming units to the apparatus main body, sufficient strength of the image forming units is secured while the size of the whole image forming apparatus is reduced. The stable picture quality is ensured regardless of the thickness and a moisture absorbing property of the sheet and others. Further, the user can remove a jammed sheet at the time of paper jamming.
Further, the image forming units have sizes suitable for expendables. A sufficient working space is secured. Operability in the replacing work of the image forming units is enhanced.
Further, the present invention may be described such that image forming units are vertically arranged from upstream to downstream sides as viewed in a color forming process flow, while being successively shifted to optical units which are respectively arranged adjacent to the image forming units and at the same heights as of the image forming units. This feature advantageously brings about reduction of an installation area and a height of a main body of the color image forming apparatus, and a size of the whole image forming apparatus.
<Embodiment 1>
In the description of the embodiments, sometimes, components each designated by a reference numeral followed by alphabetical letters are each generally indicated by the reference numeral, for simplicity.
The preferred embodiments of the present invention will be described with reference to the accompanying drawings.
A toner hopper 40 containing individual toners is disposed above the optical units 1 (1a to 1d).
In
Image forming units 5 (5a to 5d) used in the instant embodiment will be described with reference to
The photo-receptor unit 8, as shown, includes a drum-like photo-receptor 28, a charging roll 29 for pre-charging the photo-receptor 28, and a roller cleaner 30, formed with an elastic sponge roll, for removing toner left on the photo-receptor 28. Those components are assembled into a cartridge. The photo-receptor 28 is designed to have a small diameter of 20 mm with the intention of reducing a dimensional size of a space between the adjacent image forming units 5 (5a to 5d), and of securing a necessary transfer ability.
The roller cleaner 30 takes a shape of roll made of conductive urethane foam. Voltage opposite in polarity to the toner is applied to the roller cleaner 30, and in this state, the roller cleaner 30 is rotated in the same direction as of the photo-receptor 28, while in contact with the latter, to thereby scrape off the residual toner on the photo-receptor 28.
The developing unit 6 (6a to 6d) includes a developing case 27 (27a to 27d). The developing case 27 contains a developer containing its related color toner (not shown). A couple of agitators 26 (26a to 26d) as agitating members are located in the developing case 27. A developing roll 25 (25a to 25d) is provided at an opening part of the developing case 27, which is confronted with the photo-receptor 28. A developer thickness regulating blade (not shown) for regulating a thickness of the developer on the developing roll 25 is further provided.
Developing bias voltage (not shown) is applied to the developing roll 25. The developing roll thus biased causes the developer (toner) to fly to the photo-receptor 28. A gap between the photo-receptor 28 and the developing roll is adjusted by use of cap rollers which are located at both ends of the developing roll and coaxial with the latter.
Each developing unit 6 (6a to 6d) used in the instant embodiment may be installed as one unit in a guide part (not shown) of the apparatus main body. In the instant embodiment, however, to improve the maintenance for replacement, the developing units 6 (6a to 6d) are assembled into one housing such that if necessary, those are movable (The thus assembled developing units will be referred to as an assembled developing unit 24). The assembled developing unit 24 is positioned and fixed in the guide part (not shown) in a state that if necessary, those are slidable toward the photo-receptor 28.
The intermediate transfer body unit 18 includes an intermediate transfer belt 19 which is stretched between two rollers (a lower belt drive roller 20 and an upper belt follower roller 21) and moved in a direction of an arrow A, a plurality of photo-receptors 28 (28a to 28d) arranged along a transport surface ranging from an upper part of the intermediate transfer belt 19 to a lower part thereof (from up to down in the paper surface of the drawing), and belt backup rollers 22 (22a to 22d) for primarily transferring toner images from the photo-receptors 28 onto the intermediate transfer belt 19, which the backup rollers are located facing he photo-receptors 28 with respect to the intermediate transfer belt 19. An intermediate transfer belt cleaner 23 is disposed while being confronted with the upper belt follower roller 21, which tensionally supports the intermediate transfer belt 19.
In the instant embodiment, the rotation center shafts of the photo-receptor units 8 (8a to 8d) are respectively guided by and inserted into photo-receptor guide grooves 34 (34a to 34d) of unit side plates 33 that are provided on both sides of the intermediate transfer body unit 18, and positioned in and held with the photo-receptor guide grooves 34. With this structural feature, the photo-receptor units 8 (8a to 8d) and the intermediate transfer body unit 18 maybe handled as if those are integrally assembled into one cartridge.
As shown in
A transfer roller 36 is mounted on the door 17. When the door 17 is closed, the transfer roller 36 collectively transfers the toner images from the intermediate transfer belt 19 onto a recording sheet at a position where it is confronted with the upper belt follower roller 21 which tensionally supports the intermediate transfer belt 19.
In the instant embodiment, as shown in
In the instant embodiment, the sheet sensor detects the leading edge of the recording sheet 10. A timing of detecting the sheet leading end by the sensor is used for controlling, for example, writing timings of electrostatic latent images in the optical units 1 (1a to 1d) in the image forming units 5 (5a to 5d).
A fixing device 13 as nip transfer means is provided on a sheet transporting path, which is located downstream of the secondary transfer part. The fixing device 13 includes a heating roll 15 and a pressing roll 16.
A sheet-discharging roll 14 is located downstream of the fixing device 13. Recording sheets emanating from the sheet-discharging roll are discharged into a sheet receiving tray provided in an upper part of the housing.
Operation of the color image forming apparatus thus constructed will be described with reference to
The toner images thus formed on the photo-receptors 28 are primarily transferred onto the intermediate transfer belt 19 with application of a given voltage to the belt backup rollers 22. In this case, the toner image formed by the most upstream image forming unit 5a (=image forming unit located in the most upper stage) is first primary-transferred onto the intermediate transfer belt, and then the toner image formed by the image forming unit 5b, is primary-transferred onto the belt and soon. Finally, plural toner images are transferred as a composite color toner image onto the intermediate transfer belt 19.
The recording sheet 10 fed from the sheet supply cassette 9 is transported along the sheet transporting path which is located on the opposite side of the image forming units 5 with respect to the intermediate transfer belt 19. The recording sheet 10 thus transported is inserted into the secondary transfer part which is confronted with the upper belt follower roller 21 of those two rollers (the lower belt drive roller 20 and the upper belt follower roller 21) which tensionally supports the intermediate transfer belt 19.
The toner images on the intermediate transfer belt 19 are secondarily transferred onto the recording sheet 10 in the secondary transport part. The toner (not shown) that is left on the intermediate transfer belt 19 after the secondary transferring operation is removed by the intermediate transfer belt cleaner 23. Subsequently, the composite color toner image is fixed onto the recording sheet 10 by the fixing device 13 to thereby form a color toner image on the recording sheet. In a normal state or image forming state, the transfer roller 36 is in press contact with the intermediate transfer belt 19, and in a jam removal state, it is separated from the same.
As described above, in the embodiment mentioned above, the photo-receptor units are individually positioned to and held by the intermediate transfer body unit. With this unique feature, the photo-receptor units 8 (8a to 8d) and the intermediate transfer body unit 18 are handled as if those are integrally assembled into one cartridge. This structural feature accrues to many advantages. In attaching the image forming units to the apparatus main body, sufficient strength of the image forming units is secured while the size of the whole image forming apparatus is reduced. The stable picture quality is ensured regardless of the thickness and a moisture absorbing property of the sheet and others. Further, the user can remove a jammed sheet at the time of paper jamming. The image forming units have sizes suitable for expendables. A sufficient working space is secured. Operability in the replacing work of the image forming units is enhanced.
<Embodiment 2>
<Embodiment 3>
In the embodiment of
As described above, in the instant embodiment, the photo-receptors are divided into two photo-receptor units, the photo-receptor unit 42 and the assembled photo-receptor unit 43. The reason for this follows. The color image forming apparatus is generally operated in two print modes, a monochromatic print mode and a color print mode. The frequencies of using those print modes are almost equal. Accordingly, if the photo-receptors are divided into the photo-receptor unit 42 for black printing and he assembled photo-receptor unit 43 for color (Y, M, C) printing, the photo-receptor unit may be replaced with a new one according to the frequency of using the photo-receptor or photo-receptors. Therefore, the work of replacing the image forming units as expendables is enhanced, and further the running cost of the apparatus is reduced. Operation of the instant embodiment is omitted since the operations of the second and third embodiments are correspondingly applied to the instant embodiment.
While some specific embodiments of the present invention has been described, the invention is not limited to such embodiments, but maybe variously modified, altered and changed within the true spirits of the invention. Further, it is readily understood that the number, positions, shapes and others of component parts are not limited to those described in the embodiments, but those may be altered and changed within design modification.
<Forth Embodiment>
Reference is made to
In the instant embodiment, as shown in
A fixing device 13 as nip transfer means is provided on a sheet transporting path, which is located downstream of the secondary transfer part. The fixing device 13 includes a heating roll 15 and a pressing roll 16.
A sheet-discharging roll 14 is located downstream of the fixing device 13. Recording sheets emanating from the sheet-discharging roll are discharged into a sheet receiving tray provided in an upper part of the housing.
As described above, the intermediate transfer belt 19 is obliquely disposed which is transportingly rotated in a state that the intermediate transfer belt 19 is tensionally supported by at least two rollers (the lower drive roller and the upper follower roller). The plurality of photo-receptors 28 are arranged along a surface of the intermediate transfer belt 19 which is transportingly moved from upper to lower sides (from upper to lower in a paper surface of the drawing). Toner images are successively transferred onto the intermediate transfer belt 19 to form a toner image of different colors. The toner image is transferred onto a recording sheet by using the transfer unit including the upper follower roller 21 which tensionally supports the intermediate transfer belt, and the transfer roller 36. Thereafter, the color image is fixed by use of the fixing unit 13.
As described above, in the instant embodiment, the plurality of image forming units are obliquely disposed while being successively shifted to the optical units. This feature advantageously brings about reduction of an installation area and a height of a main body of the color image forming apparatus, and a size of the whole image forming apparatus.
As apparent from the first embodiment shown in
In the instant embodiment, as shown in
The present invention which is constructed as described above has the following advantages. Since the plurality of image forming units are individually positioned to and held with the intermediate transfer body unit, the photo-receptor units and the intermediate transfer body unit may be handled as if those are integrally assembled into one cartridge. This structural feature accrues to many advantages. Sufficient strength of the image forming units is secured while the size of the whole image forming apparatus is reduced. The stable picture quality is ensured regardless of the thickness and a moisture absorbing property of the sheet and others. Further, the user can remove a jammed sheet at the time of paper jamming.
The image forming units have proper sizes when those are handled as expendables. A sufficient working space is secured. Operability in the replacing work of the image forming units is enhanced.
In an embodiment of the invention, a plurality of photo-receptors are fixedly supported by one housing to form an assembled photo-receptor unit, and the assembled photo-receptor unit is positioned to and held with the intermediate transfer body unit. Since the plurality of image forming units are assembled into one assembled photo-receptor unit, the plural photo-receptors can be replaced with new ones at one time, and a frequency of replacing expendables with new ones is reduced.
In another embodiment of the invention, one of plural photo-receptors is fixed to and supported by one housing to form a photo-receptor unit, and the remaining photo-receptors are fixed to and supported by one housing to form an assembled photo-receptor unit. The photo-receptor unit and the assembled photo-receptor unit are individually positioned to and held with the intermediate transfer body unit. With this feature, the photo-receptor unit may be replaced with a new one according to the frequency of using the two print modes, the monochromatic print mode and the color print mode. Therefore, the work of replacing the image forming units as expendables is enhanced, and further the running cost of the apparatus is reduced.
The present invention which is constructed as described above has the following advantages. In the instant embodiment, the plurality of image forming units are obliquely disposed while being successively shifted to the optical units. This feature advantageously brings about reduction of an installation area and a height of a main body of the color image forming apparatus, and a size of the whole image forming apparatus.
Further, the recording sheet is transported along the sheet transporting path located on the opposite side of the photo-receptors with respect to the intermediate transfer belt. This feature makes it easy for the user to remove a jammed sheet at the time of paper jamming. An operator can attach and detach the intermediate transfer body unit and the image forming units to and from the apparatus main body, and can remove a jammed sheet, while being confronted with the sheet transporting surface.
Further, the fixing unit is disposed above the image forming units. Excessive rise of temperature within the apparatus when the fixing unit is heated is suppressed. A color picture is stably formed.
Furthermore, the intermediate transfer belt cleaner is disposed facing the upper follower roller which tensionally supports the intermediate transfer belt, at a position closer to the image forming units. Accordingly, the intermediate transfer belt cleaner may be stably pressed on the intermediate transfer belt. This feature stabilizes the cleaning performance. Additionally, it enables waste toner (not shown) discharged from the intermediate transfer belt cleaner to outside and waste toner (not shown) discharged from the image forming units to drop into one waste toner (not shown) box (not shown).
| Number | Date | Country | Kind |
|---|---|---|---|
| P. 2002-310748 | Oct 2002 | JP | national |
| P. 2002-325180 | Nov 2002 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5444515 | Haneda et al. | Aug 1995 | A |
| 6453135 | Sameshima et al. | Sep 2002 | B1 |
| 6484003 | Tokutake et al. | Nov 2002 | B1 |
| 6647227 | Yokoi et al. | Nov 2003 | B1 |
| 6738590 | Okimura et al. | May 2004 | B1 |
| 6873811 | Huffman et al | Mar 2005 | B1 |
| Number | Date | Country |
|---|---|---|
| 11-15227 | Jan 1999 | JP |
| 2002072618 | Mar 2002 | JP |
| 5-323688 | Jun 2002 | JP |
| 2002-169350 | Jun 2002 | JP |
| 2002-182451 | Jun 2002 | JP |
| 2002-182539 | Jun 2002 | JP |
| 2002-214868 | Jul 2002 | JP |
| 2003-98765 | Apr 2003 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20040136747 A1 | Jul 2004 | US |
