1. Technical Field
The invention relates to printing. More particularly, the invention relates to color prediction for color printing, as applied to technical analysis for defining the best setting before running a complete calibration and/or characterization process, calibration, characterization, special effect creation, proofing, and quality control
2. Description of the Background Art
In color printing, prints consist of images and the colors that make up the images. Such process is complex and concerns such factors as, for example, technical analysis for defining the best setting before running a complete calibration and/or characterization process, calibration, characterization, special effect creation, proofing, and quality control. In one example, it is necessary to provide an accurately calibrated printer if the print is to be a faithful reproduction of the original image. When performing a calibration before printer production for printer software and/or for the printer itself, it is necessary to create a complete calibration for a dedicated configuration. Current approaches to the calibration process provide a static solution. Thus, if one parameter is changed after such calibration is performed, such as media, ink, resolution, speed, halftone influences, etc., it is necessary to redo the entire calibration.
Such approaches are not flexible in a production setting. Thus, it is not possible to calibrate a printer during production of the printer for a new media that becomes available after the printer is sold, nor is it possible during such manufacture to take into account such environmental factors as the influence of temperature variations on the final print.
Embodiments of the invention concern accurate color prediction prior to the printing of an image, graphic design, text, etc. with either the use of a small test form or without a test form altogether. In an embodiment, color prediction for color printing is performed in response to loading media into a printer and initiation of a calibration sequence, by using one or more sensors to measure physical properties of the media, or by comparing status relative to a pre-defined reference. Based at least upon the measured physical properties, an optimal preset is identified in a database and the optimal preset is loaded into the printer as a starting calibration. A difference from values in the optimal preset loaded into the printer and those of the measured physical properties is determined and the printer prints a reference, such as a chart. The sensors measure the chart and the measurements of the chart are used to fine tune the optimal preset. The fine tuned preset is then saved as a new media profile.
Embodiments of the invention thus concern a technique that provides a useful color prediction of the printing process used, in accordance with parameters and user choice preferences, with requiring printing and measuring a significant number of patches.
For any printing process, the printing machine is configured to deposit a quantity of ink localized on a media in the digital domain, analog domain, or both. By creating gradients and, as appropriate, overprint colored inks together, a colored result is obtained, e.g. an image, a photograph, artwork, or combination thereof.
For the user and user in accordance with their quality expectations, it is necessary to:
1) Know the color response printed on the media in relation to the instructions given. e.g. % of primary channel;
2) Obtain a smooth color transition in all directions, and a well balanced contrast, lightness, and hue distribution. This is one goal of a calibration phase of the invention;
3) Determine a correlation between the instruction given and the instruction source to match color expectations. This is one goal of a characterization phase of the invention; and
4) Provide accurate feedback, such as a prediction of the final printed result to assist human and software decision making before printing, e.g. provide applications include the proofing, quality control, and special effect creation phases of the invention.
For all of these phases, considering that the final colored result is a combination of defined and variable factors, e.g. media color, ink color, temperature, curing, post print operation, etc., it is necessary to print color combinations, measure the printed color combinations, and establish the relation between the input values and the output values.
For a useful print quality according to the state of the art it is typically necessary to print many patches for all of these processes, i.e. more than 400 and usually 1500 to 2000 patches for a four color (4CLR) process, such as CMYK. For an extended color set, e.g. 6CLR, 6000 to 7500 patches may be printed. Providing a similar useful quality, but with the use of fewer printed patches, e.g. between 20 to 100, is one goal of the invention. Because there are fewer patches to measure, and also some unusual measures to do, such as comparing results to the user experience, embodiments of the invention can be used in connection with embedded measuring devices inside the printer to provide a process that is simple and fast. Those skilled in the art will appreciate that the invention could be practiced without embedding measuring devices inside the printer.
Embodiments of the invention address three fundamental concepts:
Currently, there are two solutions for defining a calibration and/or a characterization (see
One solution is to load an existing calibration and/or a characterization as generic. While this is an easy and fast solution because there is nothing to print or to measure, such approach is not adapted if the real setting is not in accordance to the generic setting, e.g. not the same media as the used to produce the generic setting. Further, such approach is not adapted if the physical conditions are not the same as the generic setting, e.g. the printer is operated at a temperature that is not the same temperature in the printer site at which the generic setting is developed. Finally, such approach is static solution, i.e. it is not flexible.
A second approach is to create a custom calibration and/or a characterization as custom. Such approach is very dedicated to the technical setting of the user, but it is time consuming and not a flexible approach. Such approach is a static solution that is not flexible, i.e. if something changes it is necessary to redo most of the process.
One goal of the invention is to provide a third choice, as a combination of both benefits. Thus, in
Accordingly, embodiments of the invention address concerns regarding accurate color prediction prior to the printing of an image, graphic, text, etc. with either the use of a small test form or without a test form altogether. In an embodiment, color prediction for color printing is performed in response to loading media into a printer and initiation of a calibration sequence, by using one or more sensors to measure physical properties of the media, or by comparing status relative to a pre-defined reference. Based at least upon the measured physical properties, an optimal preset is identified in a database and the optimal preset is loaded into the printer as a starting calibration. A difference from values in the optimal preset loaded into the printer and those of the measured physical properties is determined and the printer prints a reference, such as a chart. The sensors measure the chart and the measurements of the chart are used to fine tune the optimal preset. The fine tuned preset is then saved as a new media profile.
Embodiments of the invention provide a model for describing the color fingerprint of a desired setting, based on few measurements. With this model, e.g. a mathematic function of parameters, the result is easy and fast to compute and does not require much data.
In embodiments of the invention there are three main steps:
1) The model's parameters creation and database administration;
2) Loading the parameters from a database to compute a simplified calibration and characterization process; and
3) Loading parameters from the database for comparison with parameters and/or data measured on a daily print for a quality report.
One approach to creating the model is as follows:
1. Measure a ramp for each primary color in the relative density domain and search a Yule-Nielsen factor for a better match with the measurement (for %, not 100%). Note: The Yule-Nielsen effect, sometimes known as optical dot gain, is a phenomenon caused by absorption and scattering of light by the substrate. Light becomes diffused around dots, darkening the apparent tone. As a result, dots absorb more light than their size would suggest (see, also, Qian, Y., Mahfooth, N., Kyan, M., Improving the Yule-Nielsen modified spectral Neugebauer model using Genetic Algorithms, researchgate.net (2013);
2. From relative primary and overprint (2CLR, 3CLR, . . . ) in the relative density domain search the polynomial parameter (2 or 3th degree) to fit the theoretical density by overprint for comparison with the real density by overprint;
3. Save the values for the Yule-Nielsen factor for each primary color and the polynomial parameter for fitting in nD all overprint combinations;
4. On the printer, reprint 50%, 100% and overprint. With sensor online/outline, measure relative density, compare the prediction actual measurements, and adjust the parameters if necessary; and
5. Other sensors, such as for gloss, a densitometer by transmittance, etc. could also be used for other cases, such as calibration for transparent media, densitometric overprint correction if this is factor in relation to the gloss level, etc.
Table 1 below shows the performance of a standard YNSN. Note that these are not cellular models but they have lookup dot gain tables linearly regressed to minimize error for single channels.
A calibration process 52 receives the request from the user and, via the software interface 56, prints a reference, such as a, measures the results, computes a setting, and applies the setting. A validation step 53 is then executed.
If validation does not succeed, i.e. a difference between a stored parameter and the measured parameter is detected, the calibration process is repeated; if calibration does succeed, then a characterization process 54 proceeds, via interaction with the software interface 56, in which a reference, such as a chart is printed and measured. A setting is computed from the measurement and the setting is applied. A validation step 55 is then executed.
If validation does not succeed, i.e. a difference between a stored parameter and the measured parameter is detected, the characterization process is repeated; if characterization does succeed, then the system is ready 57, via the software interface 56, to process data for an image before printing because the printing process now predictably yields an expected quality.
After the calibration process is executed, a further process 66 is performed, in which a reference, such as a chart is printed and measured and a setting is computed and applied. Thereafter, a calibration analysis 61 is performed. If the calibration process is not finished, i.e. a difference between a stored parameter and the measured parameter is detected, then the calibration process is repeated; if the calibration process is finished, then a characterization process 54 is executed, as described in connection with
After the characterization process is executed, a further process 66 is performed, in which a reference, such as a chart is printed and measured and a setting is computed and applied. Thereafter, a calibration analysis 61 is performed. If the calibration process is not finished, i.e. a difference between a stored parameter and the measured parameter is detected, then the calibration process is repeated; if the calibration process is finished, then a characterization analysis 63 is performed. If the characterization process is not finished, i.e. a difference between a stored parameter and the measured parameter is detected, then the characterization process is repeated; if the characterization process is finished, then the system is ready 57 to process image data before printing because the printing process now predictably yields an expected quality.
The technical setting is applied to a process 72, in which a chart is printed and measured and a setting is computed and applied. Interaction of the technical setting and process 72 includes receiving the technical setting and process outputs, making correlations between these inputs and extracting parameters therefrom to build the dynamic model.
Model Parameters
Model parameters are obtained, for example, from a pre-analysis that is saved in a local and/or remote database and/or from an on-line analysis done by the printer or/and the user during the calibration and/or characterization and/or production printing process.
In embodiments of the invention, class parameters are defined, for example, as any of:
a) Proprietary generic parameters that are computed only by proprietary software, for example by a vendor support organization, and based on a reference printer for average values, min/max in relation to physical facts, in well defined condition and according to predefined setting;
b) Proprietary private parameters that are computed only by proprietary software, for example by a vendor research organization, due to difficult or costly to extract, e.g. processing resources, expensive or complex measurement equipment needed, knowledge, etc., sensitive and need to be protected as know-how; and
c) User parameters that are computed only by proprietary software, by a vendor support organization or by a user on the user's printer and/or at the user's site and/or using the user's setting.
The company site interacts with a parameter creation process 82 that includes technical settings, a process, as described in
A printer setting is delivered to a user site 84 with a generic user setting 85, which is retrieved from the database. The user interacts with the parameter creation process, and then enters a training phase.
After user training of the model 86, via interaction with the parameter creation process, a user setting 87 is established and saved to the database.
Thereafter, the user production phase 88 is entered in which the data from the parameter creation process is used to create a final user setting 89, which setting saved to the database.
As can be seen from
Database for Model Parameters Administration
The database is used to store and diffuse user parameters as a backup service, for a matching service to correlate (n) printers together, and for global quality control that provides a quality index and history. In embodiments of the invention, the database stores vendor generic and private parameters, according to predefined setting.
The database also provides major benefits for updating generic and private parameters in accordance with the model's optimization, and provides users with an easy and fast benefit. As well, the database provides smart averaging and tendency estimation for the user's parameters.
Simplified Process for Mixing Model and Real Data
Accordingly, in
As part of the color prediction core process, a model is used to compute predicted results for the calibration (106).
A characterization process 107 is executed, in which the user's technical settings, as processed by the calibration step, are applied and a characterization chart is printed and measured.
As a next step in the color prediction core process, the printed results are compared with the previously measured results (108). If required, a correction is computed (109) and stored in the database. If a correction was required, the print is then measured with the correction applied (109).
The characterization process 111 then proceeds, in which a setting is computed and applied. Thereafter, the system is ready to process data before printing in accordance with the user's expected print qualities (112).
When using the invention it is not necessary to change the current file format for files used in the calibration and characterization phases or the current process for creating such files. In embodiments of the invention, the calibration data format is, for example, 1D LUT (curve), nD LUT (multi-dimensional curve or device link), and the characterization data format is, for example, an ICC profile.
Simplified Process Using a Sensor on the Printer
For user benefits, embodiments of the invention simplify the whole process by reducing the number of patches to measure; reducing the number of close-loops to that are required, e.g. print, measure, and process data; and reducing the user contribution in the measurement process, by adding sensors on the printer.
For the model, it is necessary to measure physical values which need different device measurement technology.
In embodiments of the invention, spectral reflectance is measured in the visible spectrum, e.g. ≈400 to 700 nm step 10 nm in 45/0° geometry with no filter, with a UV cut filter, and with a polarizing filter.
In embodiments of the invention, spectral transmittance is measured in the visible spectrum, e.g. ≈400 to 700 nm step 10 nm, for a media and ink opacity factor.
In embodiments of the invention, gloss is measured at 60° and/or 45° for a media and ink gloss factor.
In embodiments of the invention, an optional measurement is made of multi-angle reflectance where silver inks are used. See U.S. patent application Ser. No. 13/843,768, filed Mar. 15, 2013; Ser. No. 13/945,771, filed Jul. 18, 2013; and Ser. No. 14/151,703, filed Jan. 9, 2014, each of which application is incorporated herein in its entirety by this reference thereto.
In embodiments of the invention, an optional measurement is made of texture capture by a camera sensor and optical lens when high textured media are used as the print substrate, e.g. canvas, textiles, etc.
Table 2 below provides an example of the number of patches needed as a function of the number of inks used for printing.
Sensor Considerations
Considering that today there is no existing integrated, dedicated device on the market that can make all of the measurements described above, it is necessary, for technical reasons, to consider the use of different devices at the same location for all patches. The measurements described hereinabove could be made manually, but this would require that the measurements be made with devices, where such devices are only required to measure a few patches. This approach could create a risk that the predictions obtained are not accurate, for example because if it is not certain that the measurement device is well positioned relative to the patch. A wrong value or inaccurate value affects the model and the accuracy of the prediction.
However, it is also important to simplify the whole process and reduce processing time to reduce costs and allow more productivity for the printer, i.e. if less time should is spent for calibration and characterization then more time is available for production. If a standalone and expensive measurement device is required, then the benefits of the invention are reduced, even though the embodiments of the invention that require such devices are beneficial.
Considering that the device measurement cost is, to a degree, related to the need to comply with an existing standard, e.g. gloss meter, spectral transmittance, etc., internal model parameters need not follow the constraints posed by such standards because the internal user is the only user of the measurements. In this way, one could develop device measurements with some differences from such standards for cost reduction; for stability and sturdiness in the production environment, e.g. dust, vibration, etc.; for compactness of the measurement head; for a different domain in the acquisition field, e.g. extended or reduced dynamic, etc.; and for use to a protect technology developed with proprietary knowledge.
Thus, in embodiments of the invention the measurement sensor is located at any of different positions on the printer because there are preferably the two main domains of acquisition, i.e. media before printing, e.g. color, opacity, gloss, texture, etc.; and ink printed on the media, e.g. color, opacity, gloss, texture, etc. Information measured by the sensors is required in two different cases, i.e. running an easy calibration and/or characterization process in connection with data on the database, e.g. where the database is found on a cloud server or/and local server; and for quality control at a regular frequency or on a logical case defined by the user in connection with data on the database for comparison and report generation.
Computer Implementation
The computer system 1600 includes a processor 1602, a main memory 1604 and a static memory 1606, which communicate with each other via a bus 1608. The computer system 1600 may further include a display unit 1610, for example, a liquid crystal display (LCD). The computer system 1600 also includes an alphanumeric input device 1612, for example, a keyboard; a cursor control device 1614, for example, a mouse; a disk drive unit 1616, a signal generation device 1618, for example, a speaker, and a network interface device 1628.
The disk drive unit 1616 includes a machine-readable medium 1624 on which is stored a set of executable instructions, i.e. software, 1626 embodying any one, or all, of the methodologies described herein below. The software 1626 is also shown to reside, completely or at least partially, within the main memory 1604 and/or within the processor 1602. The software 1626 may further be transmitted or received over a network 1630 by means of a network interface device 1628.
In contrast to the system 1600 discussed above, a different embodiment uses logic circuitry instead of computer-executed instructions to implement processing entities. Depending upon the particular requirements of the application in the areas of speed, expense, tooling costs, and the like, this logic may be implemented by constructing an application-specific integrated circuit (ASIC) having thousands of tiny integrated transistors. Such an ASIC may be implemented with CMOS (complementary metal oxide semiconductor), TTL (transistor-transistor logic), VLSI (very large systems integration), or another suitable construction. Other alternatives include a digital signal processing chip (DSP), discrete circuitry (such as resistors, capacitors, diodes, inductors, and transistors), field programmable gate array (FPGA), programmable logic array (PLA), programmable logic device (PLD), and the like.
It is to be understood that embodiments may be used as or to support software programs or software modules executed upon some form of processing core (such as the CPU of a computer) or otherwise implemented or realized upon or within a machine or computer readable medium. A machine-readable medium includes any mechanism for storing or transmitting information in a form readable by a machine, e.g. a computer. For example, a machine readable medium includes read-only memory (ROM); random access memory (RAM); magnetic disk storage media; optical storage media; flash memory devices; electrical, optical, acoustical or other form of propagated signals, for example, carrier waves, infrared signals, digital signals, etc.; or any other type of media suitable for storing or transmitting information.
Although the invention is described herein with reference to the preferred embodiment, one skilled in the art will readily appreciate that other applications may be substituted for those set forth herein without departing from the spirit and scope of the present invention. Accordingly, the invention should only be limited by the Claims included below.
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