Patent Application
20250011512
The present invention relates to a colored resin particle and a dimmer laminate using the colored resin particles.
Dimming materials such as dimming glass and dimming films are materials that has a property that light transmittance changes depending on whether an electric field is applied or not, and can adjust an amount of incident light. The methods of dimming materials are roughly classified into a Suspended Particle Device (SPD) method and a Polymer Dispersed Liquid Crystal (PDLC) method depending on an action mechanism that changes the light transmittance.
The SPD method is a method for dispersing a light-modulating suspension in a resin matrix. The light-modulating suspension includes light-modulating particles. The light-modulating particles can respond to an electric field. In the SPD method, the light-modulating particles dispersed in the light-modulating suspension absorb, scatter or reflect light by Brownian motion in the state where no electric field is applied; thus, incident light is not transmitted through the dimming material. When the electric field is applied, the light-modulating particles are polarized to be aligned in a direction parallel to the electric field, so that incident light is transmitted through the dimming material. Thus, in the SPD method, the light transmittance can be adjusted by utilizing polarization orientation of the light-modulating particles.
The PDLC method is a method for dispersing liquid crystal in a resin matrix. As a form of the PDLC method, there are, for example, a form in which the liquid crystal and the resin matrix are dispersed as a continuous phase and a form in which the liquid crystal is dispersed as a liquid crystal capsule in the resin matrix. In a state where no electric field is applied, alignment of liquid crystal molecules is not uniform, so that incident light is scattered in the dimming material due to a difference in refractive index between the resin matrix and the liquid crystal, and an opaque state is observed. When the electric field is applied, the liquid crystal molecules are aligned in a direction parallel to the electric field. At this time, since the refractive indexes of the resin matrix and the liquid crystal are equal, the incident light can be transmitted through the dimming material, and a transparent state is observed. Thus, in the PDLC method, light transmittance is adjusted by utilizing alignment of liquid crystal molecules.
When a dimmer laminate is produced using the dimming material, a spacer may be used to control a gap between two base materials. Examples of the spacer include resin particles. As an example of such resin particles, the following Patent Document 1 discloses fine particles (resin particles) in which particles containing a crosslinkable polymer material are coated with a fluorine-based resin or a silicon-based resin.
In the conventional resin particle as described in Patent Document 1, when the resin particle is used as a spacer, light transmission where light is transmitted from the resin particle may occur.
When a colorant is added to the material of the resin particles in order to suppress light transmission, connection resistance of the resin particles may be reduced by the colorant. As a result, when the resin particles are used as a spacer, there is a problem that conduction reliability of the obtained dimmer laminate is deteriorated.
An object of the present invention is to provide colored resin particles capable of controlling a gap between base materials with high accuracy and enhancing conduction reliability of a resulting dimmer laminate. In addition, an object of the present invention is to provide a dimmer laminate capable of controlling a gap between base materials with high accuracy and enhancing conduction reliability of the resulting dimmer laminate.
According to a broad aspect of the present invention, there is provided colored resin particles containing resin particles and a colorant, and having a volume resistivity of 1.0×1010 Ω·cm or more.
In a specific aspect of the colored resin particle according to the present invention, a 20% K value is 100 N/mm2 or more and 5000 N/mm2 or less.
In a specific aspect of the colored resin particles according to the present invention, when lightness in an L*a*b* color system in accordance with JIS Z 8781-4:2013 is measured for each of the colored resin particle before light irradiation and the colored resin particle after light irradiation irradiated with light at an integrated light amount of 540 MJ/m2, a lightness L0* of the colored resin particle before light irradiation is 0 or more and 60 or less, and a ratio of the lightness L0* of the colored resin particle before light irradiation to a lightness L540* of the colored resin particle after light irradiation is 0.1 or more.
In a specific aspect of the colored resin particle according to the present invention, an average particle diameter is 1 μm or more and 150 μm or less.
In a specific aspect of the colored resin particle according to the present invention, particles having a particle diameter of 1.2 times or more the average particle diameter are not included, or the particles having a particle diameter of 1.2 times or more the average particle diameter are included in an amount of 1000 ppm or less.
In a specific aspect of the colored resin particle according to the present invention, a CV value of the particle diameter is 10% or less.
In a specific aspect of the colored resin particles according to the present invention, the colorant contains an organic black pigment, titanium black particles, or carbon black particles.
In a specific aspect of the colored resin particle according to the present invention, the colored resin particle contains the colorant in a content of 20% by weight or less in 100% by weight of the colored resin particles.
In a specific aspect of the colored resin particle according to the present invention, a specific gravity is 1.5 or less.
In a specific aspect of the colored resin particle according to the present invention, the colored resin particle contains a component derived from a polyfunctional (meth)acrylate compound.
In a specific aspect of the colored resin particle according to the present invention, the colored resin particle contains a component derived from a polyfunctional (meth)acrylate compound in a content of 50% by weight or more in 100% by weight of the colored resin particles.
In a specific aspect of the colored resin particle according to the present invention, the colored resin particle is used as a spacer.
In a specific aspect of the colored resin particle according to the present invention, the colored resin particle is used as a spacer in a dimmer laminate.
According to a broad aspect of the present invention, there is provided a dimmer laminate including a first base material, a second base material, and a dimming layer disposed between the first base material and the second base material, in which the dimming layer contains the colored resin particles described above.
Since the colored resin particle according to the present invention contains resin particles and a colorant, and has a volume resistivity of 1.0×1010 Ω·cm or more, the gap between the base materials can be controlled with high accuracy, and the conduction reliability of the resulting dimmer laminate can be enhanced.
Hereinafter, the present invention will be described in detail. In the present specification, r example, “(meth)acrylate” means one or both of “acrylate” and “methacrylate”, and “(meth)acryl” means one or both of “acryl” and “methacryl”.
The colored resin particle according to the present invention contains a resin particle and a colorant. The colored resin particle according to the present invention has a volume resistivity of 1.0×1010 Ω·cm or more.
Since the colored resin particle according to the present invention is provided with the above configuration, the gap between the base materials can be controlled with high accuracy. Since the colored resin particle according to the present invention is provided with the above configuration, even if the colored resin particle is damaged and the colorant inside flows out when the colored resin particle is used as a spacer, occurrence of a short circuit can be suppressed. As a result, the conduction reliability of the obtained dimmer laminate can be enhanced. In the colored resin particle according to the present invention, light transmission can be suppressed.
Since the colored resin particles are spherical, a roll-to-roll process can be applied when manufacturing the dimmer laminate, and the manufacturing cost of the dimmer laminate can be reduced. The spherical shape is not limited to a perfect spherical shape, and includes a substantially spherical shape, for example, a shape having an aspect ratio (major axis/minor axis) of 1.5 or less.
The volume resistivity of the colored resin particle is preferably 1.0×1011 Ω·cm or more, more preferably 1.0×1012 Ω·cm or more, and still more preferably 1.0×1013 Ω·cm or more. When the volume resistivity of the colored resin particle is equal to or more than the above lower limit, insulation reliability of the colored resin particle can be enhanced, and as a result, conduction reliability of the obtained dimmer laminate can be enhanced. The upper limit of the volume resistivity of the colored resin particle is not particularly limited. The volume resistivity of the colored resin particle may be 1.0×1020 Ω·cm or less, or may be 1.0×1018 Ω·cm or less.
The volume resistivity of the colored resin particle can be measured as follows. Using a powder resistance measurement system (for example, “powder resistance measurement system MCP-PD 51 manufactured by type” Mitsubishi Chemical Analytech Co., Ltd.), a load of 0 kN to 20 kN is applied to the colored resin particles filled in a probe by 4 kN increments using a hydraulic pump. The volume resistivity is measured for the colored resin particles in a state where each load (0 KN, 4 kN, 8 KN, 12 KN, 16 kN, and 20 kN) is applied, and the lowest value is defined as the volume resistivity of the colored resin particles.
Examples of a method of easily controlling the volume resistivity of the colored resin particles within a suitable range include a method of adjusting the type and content of the colorant.
A 20% K value of the colored resin particle is preferably 100 N/mm2 or more, more preferably 700 N/mm2 or more, still more preferably 1000 N/mm2 or more, and preferably 5000 N/mm2 or less, more preferably 4000 N/mm2 or less, still more preferably 3000 N/mm2 or less. When the 20% K value of the colored resin particles is equal to or more than the above lower limit and equal to or less than the above upper limit, the gap between the base materials can be controlled with higher accuracy, and scratches of the base material can be prevented. When the 20% K value of the colored resin particles is equal to or more than the above lower limit and equal to or less than the above upper limit, breakage of the colored resin particles can be suppressed, so that outflow of the colorant in the colored resin particles can be suppressed, and occurrence of a short circuit can be suppressed. As a result, the conduction reliability of the obtained dimmer laminate can be enhanced.
The 20% K value of the colored resin particle can be measured as follows. Using a micro compression testing machine, the colored resin particles are compressed at a smooth indenter end face of a cylinder (diameter of 50 μm, made of diamond) under the conditions of loading at 25° C. and a maximum test load of 20 mN over 60 seconds. The load value (N) and compression displacement (mm) at this time are measured. From the obtained measured value, the 20% K value can be obtained by the following formula. As the micro compression testing machine, for example, “Fischer Scope H-100” manufactured by FISCHER INSTRUMENTS K.K., or the like is used.
F: Load value (N) when the colored resin particle is 20% compressed and deformed
S: Compression displacement (mm) when the colored resin particle is 20% compressed and deformed
R: Radius of colored resin particle (mm)
Examples of the method of easily controlling the 20% K value of the colored resin particle to a suitable range include a method of adjusting a crosslinking density of the colored resin particle by adjusting the number of polymerizable functional groups and the molecular weight of the material (polymerizable monomer) for forming the resin particles or adjusting the type and content of the colorant.
From the viewpoint of enhancing practicality, appropriately setting the gap, and effectively suppressing light transmission, the average particle diameter of the colored resin particles is preferably 1 μm or more, more preferably 3 μm or more, still more preferably 10 μm or more, and preferably 150 μm or less, more preferably 100 μm or less, still more preferably 50 μm or less.
The particle diameter of the colored resin particle means a diameter when the colored resin particle is a true sphere, and when the colored resin particle has a shape other than a true sphere, the particle diameter of the colored resin particle means a diameter when it is assumed that the colored resin particle is a true sphere corresponding to the volume. The particle diameter of the colored resin particle is preferably an average particle diameter, and more preferably a number average particle diameter. The particle diameter of the colored resin particle can be measured by an arbitrary particle size distribution measuring apparatus. For example, the particle diameter can be measured using a particle size distribution measuring apparatus using principles such as laser light scattering, electric resistance change, and image analysis after imaging can be used. In addition, specific examples of a method for measuring the particle diameter of the colored resin particle include a method for measuring the particle diameter of about 100,000 colored resin particles using a particle size distribution measuring device (“Multisizer 4” manufactured by Beckman Coulter, Inc.) and measuring the average value.
From the viewpoint of controlling the gap between the substrates with higher accuracy, it is preferable that the colored resin particles do not contain particles (colored resin particles) having a particle diameter of 1.2 times or more the average particle diameter or contain particles (colored resin particles) having a particle diameter of 1.2 times or more the average particle diameter in an amount of 1000 ppm or less. From the viewpoint of controlling the gap between the substrates with higher accuracy, the content of particles (colored resin particles) having a particle diameter of 1.2 times or more the average particle diameter is preferably 1000 ppm or less, more preferably 500 ppm or less, still more preferably 100 ppm or less, and particularly preferably 50 ppm or less. From the viewpoint of controlling the gap between the substrates with higher accuracy, the content of particles (colored resin particles) having a particle diameter of 1.2 times or more the average particle diameter is most preferably 0 ppm (uncontained).
The content of particles (colored resin particles) having a particle diameter of 1.2 times or more the average particle diameter can be measured as follows. The colored resin particles are filtered through a filter having a pore diameter of 1.15 times the average particle diameter, the colored resin particles remaining on the filter are observed with an optical microscope, and the colored resin particles having a pore diameter of 1.2 times or more the average particle diameter are counted. The content of particles (colored resin particles) having a particle diameter of 1.2 times or more the average particle diameter is calculated by dividing the counted number of colored resin particles by the total number of filtered colored resin particles.
From the viewpoint of controlling the gap between the substrates with higher accuracy, the CV value of the particle diameter of the colored resin particles is preferably 2.0% or more, more preferably 2.5% or more, and preferably 10% or less, more preferably 8.0% or less.
The CV value (variation coefficient) of the particle diameter of the colored resin particles can be measured as follows.
p: Standard deviation of particle diameter of the colored resin particle
Dn: Average value of particle diameter of the colored resin particle
From the viewpoint of controlling the gap between the substrates with higher accuracy, the aspect ratio of the colored resin particles is preferably 1.5 or less, and more preferably 1.3 or less. The aspect ratio indicates a major axis/minor axis. The aspect ratio is preferably determined by observing 10 arbitrary colored resin particles with an electron microscope or an optical microscope and, provided that the maximum diameter and a minimum diameter are a major axis length and a minor axis length, respectively, calculating an average value of the major axis length/minor axis length of each spherical colored resin particle descried above. A lower limit of the aspect ratio of the colored resin particles is not particularly limited. The aspect ratio of the colored resin particles may be 1.0 or more or 1.1 or more.
From the viewpoint of improving handleability of the resulting dimming material and dimmer laminate, the specific gravity of the colored resin particles is preferably 1.5 or less, more preferably 1.4 or less, and still more preferably 1.3 or less. The lower limit of the specific gravity of the colored resin particles is not particularly limited. The specific gravity of the colored resin particles may be 1.0 or more, or may be 1.1 or more.
From the viewpoint of more effectively suppressing light transmission, when the lightness in the L*a*b* color system in accordance with JIS Z 8781-4:2013 is measured for each of the colored resin particle before light irradiation and the colored resin particle after light irradiation irradiated with light at an integrated light amount of 540 MJ/m2, the lightness L0* of the colored resin particle before light irradiation is preferably 0 or more and 60 or less. From the viewpoint of more effectively suppressing light transmission, in the above measurement, the lightness L0* of the colored resin particle before light irradiation is preferably 0 or more, more preferably 1 or more, still more preferably 3 or more, and preferably 60 or less, more preferably 40 or less, still more preferably 30 or less.
From the viewpoint of more effectively suppressing light transmission, in the above measurement, the lightness L540* of the colored resin particle after light irradiation is preferably 1 or more, more preferably 3 or more, still more preferably 4 or more, and preferably 60 or less, more preferably 50 or less, still more preferably 40 or less.
From the viewpoint of more effectively suppressing light transmission, in the above measurement, a ratio (L0*/L540*) of the lightness L0* of the colored resin particle before light irradiation to the lightness L540* of the colored resin particle after light irradiation is preferably 0.1 or more, more preferably 0.3 or more, still more preferably 0.4 or more, particularly preferably 0.6 or more, most preferably 0.8 or more. The upper limit of the ratio (L0*/L540*) is not particularly limited. The ratio (L0*/L540*) may be 1.0 or less.
From the viewpoint of more effectively suppressing light transmission, it is particularly preferable that in the above measurement, the lightness L0* of the colored resin particle before light irradiation is 0 or more and 60 or less, and the ratio (L0*/L540*) of the lightness L0* of the colored resin particle before light irradiation to the lightness L540* of the colored resin particle after light irradiation is 0.1 or more.
The lightness L0* of the colored resin particle before light irradiation and the lightness L540* of the colored resin particle after light irradiation can be measured as follows. A plate-shaped sample having the same composition as that of the colored resin particle is prepared. The plate-shaped sample is irradiated with light at an illuminance of 255 W/m2 for 588 hours (integrated light amount: 540 MJ/m2). For the sample before light irradiation and arbitrary 10 points of the sample after light irradiation, the lightness is measured with a measurement range set to a circle having a diameter of 8 mm using a color difference meter, and each average value is defined as the lightness L0* and the lightness L540*. Examples of the color difference meter include “TES-3250” manufactured by SATOTECH (Sato Shouji Inc.).
The lightness L0* of the colored resin particle before light irradiation and the lightness L540* of the colored resin particle after light irradiation may be measured for each colored resin particle. The colored resin particles before and after light irradiation are supported on an adhesive tape, for arbitrary 10 points of the colored resin particles, the lightness is measured with a measurement range set to a circle having a diameter of 8 mm using a color difference meter, and each average value is defined as lightness L0* and the lightness L540*. Examples of the color difference meter include “TES-3250” manufactured by SATOTECH (Sato Shouji Inc.). The colored resin particles after light irradiation are obtained by irradiating the colored resin particles with light at an illuminance of 255 W/m2 for 588 hours (integrated light amount: 540 MJ/m2).
From the viewpoint of more effectively suppressing light transmission, a visible light transmittance of the colored resin particle is preferably 40% or less, more preferably 20% or less, and still more preferably 10% or less.
The visible light transmittance of the colored resin particle can be measured as follows. A plate-shaped sample having the same composition as that of the colored resin particle is prepared, and spectrometry or the like is performed to measure the visible light transmittance in accordance with ISO 13837:2008. The visible light transmittance can also be measured by a method conforming to JIS K 6714 standard, or the like.
The colored resin particles according to the present invention are suitably used as a spacer. The colored resin particles according to the present invention are particularly suitably used as a spacer in a dimmer laminate. The colored resin particles may be used as a spacer for dimming glass or a spacer for dimming film. The colored resin particles are preferably used as a spacer for dimming glass or a spacer for dimming film.
Hereinafter, each component of the colored resin particle will be described in detail.
The colored resin particles include resin particles. The colored resin particles and the resin particles contain a resin. The colored resin particles and the resin particles preferably contain a polymer. The polymer is obtained by polymerizing a polymerization component. The colored resin particles and the resin particles preferably contain a component derived from the polymerization component. The colored resin particles and the resin particles preferably contain a polymer of the polymerization component.
Examples of the resin for forming the resin particle include polyolefin resins such as polyethylene, polypropylene, polystyrene, polyvinyl chloride, polyvinylidene chloride, polyisobutylene, and polybutadiene; acrylic resins such as polymethyl methacrylate and acrylate; polycarbonate, polyamide, phenol polymethyl formaldehyde resin, melamine formaldehyde resin, benzoguanamine formaldehyde resin, urea formaldehyde resin, phenol resin, melamine resin, benzoguanamine resin, urea resin, epoxy resin, unsaturated polyester resin, saturated polyester resin, polyethylene terephthalate, polysulfone, polyphenylene oxide, polyacetal, polyimide, polyamideimide, polyether ether ketone, polyether sulfone, and divinylbenzene copolymer. The divinylbenzene polymer may be a divinylbenzene copolymer. Examples of the divinylbenzene copolymer include divinylbenzene-styrene copolymer and divinylbenzene-(meth)acrylate copolymer. Since the 20% K value of the resin particle can be easily controlled within a suitable range, the resin for forming the resin particle is preferably a polymer obtained by polymerizing one or more polymerizable monomers (polymerization components) having an ethylenically unsaturated group.
When the resin particle is obtained by polymerizing a polymerizable monomer having an ethylenically unsaturated group, examples of the polymerizable monomer having an ethylenically unsaturated group include non-crosslinkable monomers and crosslinkable monomers.
Examples of the non-crosslinkable monomers include, as a vinyl compound, styrene monomers such as styrene, α-methyl styrene, and chlorostyrene; vinyl ether compounds such as methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether, 1,4-butanediol divinyl ether, cyclohexanedimethanol divinyl ether, and diethylene glycol divinyl ether; an acid vinyl ester compound such as vinyl acetate, vinyl butylate, vinyl laurate, and vinyl stearate; and a halogen-containing monomer such as vinyl chloride, and vinyl fluoride; as a (meth)acrylic compound, an alkyl (meth)acrylate compound such as methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl (meth)acrylate, cetyl(meth)acrylate, stearyl (meth)acrylate, cyclohexyl (meth)acrylate, and isobornyl (meth)acrylate; an oxygen atom-containing (meth)acrylate compound such as 2-hydroxyethyl (meth)acrylate, glycerol (meth)acrylate, polyoxyethylene (meth)acrylate, and glycidyl (meth)acrylate; a nitrile-containing monomer such as (meth)acrylonitrile; and a halogen-containing (meth)acrylate compound such as trifluoromethyl (meth)acrylate, and pentafluoroethyl (meth)acrylate; as an α-olefin compound, an olefin compound such as diisobutylene, isobutylene, LINEALENE, ethylene, and propylene; and as a conjugated diene compound, isoprene, butadiene, and the like.
Examples of the crosslinkable monomer include, as a vinyl compound, a vinyl-based monomer such as divinylbenzene, 1,4-divinyloxybutane, and divinyl sulfone; as a (meth)acrylic compound, a polyfunctional (meth)acrylate compound such as tetramethylolmethane tetra(meth)acrylate, polytetramethylene glycol diacrylate, tetramethylolmethane tri(meth)acrylate, tetramethylolmethane di(meth)acrylate, trimethylolpropane tri (meth)acrylate, dipentaerythritol tetra(meth)acrylate, dipentaerythritol hexa(meth)acrylate, dipentaerythritol penta(meth)acrylate, glycerol tri (meth)acrylate, glycerol di(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, polytetramethylene glycol di(meth)acrylate, and 1,4-butanediol di(meth)acrylate; as an allyl compound, triallyl(iso) cyanurate, triallyl trimellitate, diallyl phthalate, diallyl acrylamide, and diallyl ether; as a silane compound, a silane alkoxide compound such as tetramethoxysilane, tetraethoxysilane, triethylsilane, t-butyldimethylsilane, methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, isopropyltrimethoxysilane, isobutyltrimethoxysilane, cyclohexyl trimethoxysilane, n-hexyltrimethoxysilane, n-octyltriethoxysilane, n-decyltrimethoxysilane, dimethyldimethoxysilane, phenyltrimethoxysilane, dimethyidiethoxysilane, diisopropyldimethoxysilane, trimethoxysilyl styrene, γ-(meth) acryloxypropyltrimethoxysilane, 1,3-divinyltetramethyldisiloxane, methylphenyldimethoxysilane, and diphenyidimethoxysilane; a polymerizable double bond-containing silane alkoxide such as vinyltrimethoxysilane, vinyltriethoxysilane, dimethoxymethylvinylsilane, diethoxymethylvinylsilane, dimethoxyethylvinylsilane, diethoxyethylvinylsilane, ethylmethyldivinylsilane, ethylvinyldimethoxysilane, methylvinyldimethoxysilane, methylvinyldiethoxysilane, ethylvinyldiethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyl trimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyl triethoxy silane, and 3-acryloxypropyltrimethoxysilane; a cyclic siloxane such as decamethylcyclopentasiloxane; a modified (reactive) silicone oil such as one-terminal modified silicone oil, both-terminal silicone oil, and side-chain type silicone oil; and a carboxyl group-containing monomer such as (meth)acrylic acid, maleic acid, and maleic anhydride.
The resin particle can be obtained by polymerizing the polymerizable monomer having an ethylenically unsaturated group. The polymerization method is not particularly limited, and the polymerizable monomer can be polymerized by known methods such as radical polymerization, ionic polymerization, polycondensation (condensation polymerization), addition condensation, living polymerization, and living radical polymerization.
The resin particles can be easily obtained by performing radical polymerization or the like using the polymerizable monomer having the ethylenically unsaturated group. For example, the resin particles can be obtained by a method for suspension polymerization in the presence of a radical polymerization initiator, and a seed polymerization method and dispersion polymerization method as a method for swelling and polymerizing monomers together with a radical polymerization initiator using non-crosslinked seed particles.
From the viewpoint of controlling the gap between the substrates with higher accuracy, the polymerization component preferably contains a polyfunctional (meth)acrylate compound. That is, from the viewpoint of controlling the gap between the substrates with higher accuracy, the colored resin particles and the resin particles preferably contain a component derived from a polyfunctional (meth)acrylate compound.
The polyfunctional (meth)acrylate compound may be a bifunctional (meth)acrylate compound, a trifunctional (meth)acrylate compound, a trifunctional or higher (meth)acrylate compound, a tetrafunctional (meth)acrylate compound, or a tetrafunctional or higher(meth)acrylate compound. Only one kind of the polyfunctional (meth)acrylate compound may be used alone, or two or more kinds thereof may be used in combination.
From the viewpoint of easily controlling the 20% K value of the colored resin particle within a suitable range, the colored resin particles and the resin particles preferably contain a bifunctional (meth)acrylate compound or a trifunctional (meth)acrylate compound.
The polyfunctional (meth)acrylate compound is preferably polytetramethylene glycol di(meth)acrylate or dipentaerythritol tetra(meth)acrylate.
The content of the component derived from the polyfunctional (meth)acrylate compound in 100% by weight of the colored resin particles is preferably 10% by weight or more, more preferably 50% by weight or more, still more preferably 55% by weight or more, and particularly preferably 60% by weight or more, and is preferably 95% by weight or less, more preferably 90% by weight or less, and still more preferably 80% by weight or less. When the content of the component derived from the polyfunctional (meth)acrylate compound is equal to or more than the above lower limit and equal to or less than the above upper limit, the gap between the substrates can be controlled with higher accuracy. From the viewpoint of controlling the gap between the substrates with higher accuracy, it is preferable that the colored resin particles contain the component a derived from polyfunctional (meth)acrylate compound in an amount of 50% by weight or more in 100% by weight of the colored resin particles.
The content of the component from the polyfunctional (meth)acrylate compound in 100% by weight of the resin particles is preferably 10% by weight or more, more preferably 50% by weight or more, still more preferably 60% by weight or more, and particularly preferably 65% by weight or more, and is preferably 95% by weight or less, more preferably 90% by weight or less, and still more preferably 80% by weight or less. When the content of the component derived from the polyfunctional (meth)acrylate compound is equal to or more than the above lower limit and equal to or less than the above upper limit, the gap between the substrates can be controlled with higher accuracy.
The colored resin particles contain a colorant. The colorant may be disposed in the resin particle or may be disposed on the surface of the resin particle. From the viewpoint of enhancing the conduction reliability of the obtained dimmer laminate, the colorant is preferably disposed in the resin particles. The colorant is preferably contained in the resin particles.
Examples of the colorant include inorganic particles, dyes, and pigments. One kind of the colorants may be used alone, and two or more kinds thereof may be used in combination.
Examples of the inorganic particles include carbon black particles, carbon nanotube particles, titanium black particles, graphene particles, iron oxide particles, zinc oxide particles, calcium carbonate particles, alumina particles, kaolin clay particles, calcium silicate particles, magnesium oxide particles, magnesium hydroxide particles, aluminum hydroxide particles, magnesium carbonate particles, talc particles, feldspar powder particles, mica particles, barite particles, barium carbonate particles, titanium oxide particles, silica particles, and glass beads. The inorganic particles are preferably carbon black particles or titanium black particles.
The average particle diameter of the inorganic particles is preferably 0.01 μm or more, more preferably 0.5 μm or more, and preferably 100 μm or less, more preferably 50 μm or less, still more preferably 10 μm or less. The average particle diameter indicates a weight average particle diameter. The average particle diameter can be measured by a dynamic light scattering method using a laser as a light source using a light scattering measuring device. Examples of the light scattering measuring device include “DLS-6000AL” manufactured by Otsuka Electronics Co., Ltd.
Examples of the dye include pyrene-based dyes, aminoketone-based dyes, anthraquinone-based dyes, and azo-based dyes.
Examples of the pyrene-based dye include Solvent Green 5 (CAS79869-59-3) and Solvent Green 7 (CAS6358-69-6).
Examples of the aminoketone-based dye include Solvent Yellow 98 (CAS12671-74-8), Solvent Yellow 85 (CAS12271 Jan. 1), Solvent Red 179 (CAS8910-94-5), and Solvent Red 135 (CAS71902-17-5).
Examples of the anthraquinone-based dye include Solvent Yellow 163 (CAS13676091-0), Solvent Red 207 (CAS15958-69-6), Disperse Red 92 (CAS12236 Nov. 2), Solvent Violet 13 (CAS81-48-1), Disperse Violet 31 (CAS6408-72-6), Solvent Blue 97 (CAS61969-44-6), Solvent Blue 45 (CAS37229-23-5), Solvent Blue 104 (CAS116-75-6), and Disperse Blue 214 (CAS104491-84-1).
Examples of the azo-based dyes include Solvent Yellow 30 (CAS3321-10-4), Solvent Red 164 (CAS70956-30-8), and Disperse Blue 146 (CAS88650-91-3).
The colorant preferably contains a pigment. In this case, even if the colored resin particle is damaged and the colorant inside flows out when the colored resin particle is used as a spacer, the occurrence of a short circuit can be suppressed. As a result, the conduction reliability of the obtained dimmer laminate can be further enhanced.
The pigment may be an organic pigment or an inorganic pigment. The organic pigment may or may not have a metal atom. The pigment may be a red pigment, a blue pigment, a yellow pigment, or a black pigment. One kind of the pigments may be used alone, and two or more kinds thereof may be used in combination.
The pigment is more preferably an organic pigment, more preferably a black pigment, and still more preferably an organic black pigment from the viewpoint of effectively suppressing light transmission, effectively suppressing enhancing discoloration, and further the conduction reliability of the resulting dimmer laminate.
Examples of the organic black pigment include anthraquinone-based pigments, anthanthrone-based pigments, dianthraquinonyl-based pigments, anthrapyrimidine-based pigments, flavanthrone-based pigments, diketopyrrolopyrrole-based pigments, quinacridone-based pigments, diketopyrrolopyrrole based pigments, indigo-thioindigo-based pigments, perinone-based pigments, perylene-based pigments, phthalocyanine-based pigments, halogenated phthalocyanine-based pigments, indoline-based pigments, isoindoline-based pigments, isoindolinone-based pigments, indanthrone-based pigments, dioxazine-based pigments, quinophthalone pigments, nickel azo pigments, metal complex pigments, azo-based pigments (insoluble azo-based pigment, soluble azo-based pigment, high molecular weight azo-based pigment, and azomethine azo-based black pigment), and aniline black-based pigments.
From the viewpoint of effectively suppressing light transmission, effectively suppressing discoloration, and further enhancing the conduction reliability of the resulting dimmer laminate, the colorant preferably contains an organic black pigment, titanium black particles, or carbon black particles, more preferably contains an organic black pigment, and still more preferably contains an azo-based pigment or a perylene-based pigment. From the viewpoint of easily controlling the volume resistivity of the colored resin particles within a suitable range, the colorant preferably contains an azo-based pigment, titanium black particles, or carbon black particles.
The average particle diameter of the organic black pigment is preferably 1 nm or more, more preferably 10 nm or more, and preferably 500 nm or less, more preferably 300 nm or less, still more preferably 100 nm or less. The average particle diameter: average particle diameter. The average particle diameter can be measured by a dynamic light scattering method using a laser as a light source using a light scattering measuring device. Examples of the light scattering measuring device include “DLS-6000AL” manufactured by Otsuka Electronics Co., Ltd.
The colored resin particles preferably contain the colorant in an amount of 20% by weight or less in 100% by weight of the colored resin particles. The content of the colorant in 100% by weight of the colored resin particles is preferably 0.5% by weight or more, more preferably 1.0% by weight or more, still more preferably 3.0% by weight or more, and preferably 20% by weight or less, more preferably 15% by weight or less, still more preferably 10% by weight or less. When the content of the colorant is equal to or more than the above lower limit, light transmission can be more effectively suppressed. When the content of the colorant is equal to or less than the above upper limit, the insulation reliability of the colored resin particle can be further enhanced, and as a result, the conduction reliability of the obtained dimmer laminate can be further enhanced. When the colored resin particle contains a plurality of colorants, the content of the colorant means the sum of the contents of the plurality of colorants.
The colored resin particles may contain other components as necessary. Examples of the other components include a polymerization initiator, a pigment dispersant, a resin particle dispersant, and a surfactant. One kind of the other components may be used alone, and two or more kinds thereof may be used in combination.
The dimmer laminate according to the present invention includes a first base material, a second base material, and a dimming layer disposed between the first base material and the second base material. In the dimmer laminate according to the present invention, the dimming layer contains the colored resin particles.
Since the dimmer laminate according to the present invention is provided with the above configuration, the gap between the base materials can be controlled with high accuracy, and the conduction reliability of the obtained dimmer laminate can be enhanced.
The dimmer laminate may be a PDLC (Polymer Dispersed Liquid Crystal) type dimmer laminate or a SPD (Suspended Particle Device) type dimmer laminate. The dimmer laminate is preferably the SPD-type or PDLC-type dimmer laminate. From the viewpoint of more effectively exhibiting the effect of the present invention, the dimmer laminate is more preferably the PDLC-type dimmer laminate. The dimmer laminate may not be a liquid crystal display device.
The dimmer laminate may or may not have a curved surface portion. The dimmer laminate preferably has a curved surface portion. The dimmer laminate may have a bent shape or a curved shape. The dimmer laminate preferably has a bent shape or a curved shape, and is preferably used in a bent shape or a curved shape. The dimmer laminate may have a bent portion or a curved portion. The dimmer laminate, the first base material, and the second base material preferably have flexibility so that they can have a bent shape or a curved shape. When the dimmer laminate has a curved surface portion, a curvature of the curved surface portion of the dimmer laminate is preferably 300R or more and 1800R or less. Even when the dimmer laminate has a curved surface portion or the curvature of the curved surface portion of the dimmer laminate satisfies the above preferable aspect, by using the adhesive particles according to the present invention, it is possible to sufficiently enhance the conduction reliability over the entire dimmer laminate.
The dimmer laminate is preferably used for a vehicle window glass, a partition, or the like. Examples of the vehicle include a vehicle, a ship, and an aircraft. The dimmer laminate is preferably used for a window glass of a vehicle such as a vehicle, a ship, or an aircraft, a partition, or the like. The dimmer laminate is preferably a window glass or a partition, and more preferably a window glass or a partition of a vehicle such as a vehicle, a ship, or an aircraft. The dimmer laminate may be a window glass of a vehicle such as a vehicle, a ship, or an aircraft, or may be a partition. The vehicle is preferably a transportation system. The partition may be a member that is disposed between seats of a vehicle and partitions the seats.
Next, specific embodiments of the present invention will be described with reference to the drawings.
A colored resin particle 1 contains a resin particle and a colorant. The colored resin particle 1 has a volume resistivity of 1.0×1010 Ω·cm or more.
A PDLC-type dimmer laminate 11 shown in
The dimming layer 4 includes the colored resin particle 1, a liquid crystal capsule 4A, and a binder 4B. The liquid crystal capsule 4A is a liquid crystal material. The liquid crystal capsule 4A is dispersed in the binder 4B. The liquid crystal capsule 4A is held in a capsule form in the binder 4B. The liquid crystal material may be dispersed in the binder in the form of a capsule and may be dispersed in the binder as a continuous phase.
The colored resin particle 1 is in contact with the first base material 2 and the second base material 3. The colored resin particle 1 controls a gap between the first base material 2 and the second base material 3.
Electrodes are formed on the surface of the first base material 2 and on the surface of the second base material 3 (not shown). Examples of the material for the electrode include indium tin oxide (ITO). The electrode is preferably a transparent electrode.
In the state where no electric field is applied to the PDLC-type dimmer laminate 11, the alignment of the liquid crystal molecules in the liquid crystal capsule 4A is not uniform, so that incident light is scattered in the binder 4B due to a difference in refractive index between the binder 4B and the liquid crystal material, and an opaque state is shown.
When an electric field is applied to the PDLC-type dimmer laminate 11, the liquid crystal molecules in the liquid crystal capsule 4A are arranged in a direction parallel to the electric field. In this state, since the refractive indexes of the binder 4B and the liquid crystal material are equal, light can be transmitted, and a transparent state is obtained.
A SPD-type dimmer laminate 21 shown in
The dimming layer 5 includes the colored resin particle 1, droplets 5A of a light-modulating suspension, and a resin matrix 5B. The droplets 5A of the light-modulating suspension are dispersed in the resin matrix 5B. The droplet 5A of the light-modulating suspension is held in a droplet state in the resin matrix 5B.
The droplet 5A of the light-modulating suspension includes a dispersion medium 5Aa and light-modulating particles 5Ab. The light-modulating particles 5Ab are dispersed in the dispersion medium 5Aa.
The colored resin particle 1 is in contact with the first base material 2 and the second base material 3. The colored resin particle 1 controls a gap between the first base material 2 and the second base material 3.
Electrodes are formed on the surface of the first base material 2 and on the surface of the second base material 3 (not shown). Examples of the material for the electrode include indium tin oxide (ITO). The electrode is preferably a transparent electrode.
In the state where no electric field is applied to the SPD-type dimmer laminate 21, incident light is absorbed, scattered or reflected in the light-modulating particles 5Ab by Brownian motion of the light-modulating particles 5Ab dispersed in the dispersion medium 5Aa included in the droplet 5A of the light-modulating suspension, and cannot be transmitted through the dimming layer 5.
When an electric field is applied to the SPD-type dimmer laminate 21, the light-modulating particles 5Ab are arranged in a direction parallel to the electric field. Thus, incident light can pass between the arranged light-modulating particles 5Ab, and can be transmitted through the dimming layer 5.
The dimming layer preferably has a dimming property. The dimming property is a property where the visible light transmittance changes depending on whether or not an electric field is applied, and the amount of incident light can be adjusted. The dimming layer contains the colored resin particles.
The dimming layer preferably further includes a binder and a liquid crystal material dispersed in the binder.
The liquid crystal material is not particularly limited, and may be any liquid crystal material as long as the liquid crystal material has a property that its alignment changes depending on application of an electric field. The liquid crystal material may be dispersed as a continuous phase in the binder, or may be dispersed in the binder in a liquid crystal drop shape or a liquid crystal capsule shape. Examples of the liquid crystal material include nematic liquid crystal and cholesteric liquid crystal.
Examples of the material of the nematic liquid crystal include a cyanobiphenyl series, a phenyl ester series, an azoxybenzene series, a fluorine-containing biphenyl series, a carbonate ester series, and a Schiff base series. One kind of the nematic liquid crystal materials may be used alone, and two or more kinds thereof may be used in combination.
Examples of materials of the cholesteric liquid crystal include a steroid cholesterol derivative, a nematic liquid crystal such as a Schiff base series, an azo series, an azoxy series, a benzoate ester series, a biphenyl series, a terphenyl series, a cyclohexylcarboxylate ester series, a phenylcyclohexane series, a biphenylcyclohexane series, a pyrimidine series, a dioxane series, a cyclohexylcyclohexane ester series, a cyclohexylethane series, a cyclohexane series, a tolan series, an alkenyl series, a stilbene series and a condensed polycyclic series, smectic liquid crystal, and materials obtained by adding a chiral component including an optically active material such as a Schiff base series, an azo series, an ester series, and a biphenyl series to mixed liquid crystals thereof. One kind of the cholesteric liquid crystal materials may be used alone, and two or more kinds thereof may be used in combination.
The binder holds the liquid crystal material and suppresses the flow of the liquid crystal material. The binder is not particularly limited as long as it does not dissolve in the liquid crystal material, has a strength that can withstand external force, and has high transparency to reflected light and incident light. Examples of materials for the binder include water-soluble polymer materials such as gelatin, polyvinyl alcohol, cellulose derivatives, polyacrylic acid polymers, ethyleneimine, polyethylene oxide, polyacrylamide, polystyrene sulfonate, polyamidine, and isoprene sulfonic acid polymers, and materials that can be made into an aqueous emulsion such as a fluororesin, a silicone resin, an acrylic resin, a urethane resin, and an epoxy resin. One kind of the materials for the binder may be used alone, and two or more kinds thereof may be used in combination.
The binder is preferably cross-linked with a cross-linking agent. The cross-linking agent is not particularly limited as long as it is one in which crosslinking is formed between the binders and which hardens the binder, makes the binder hardly soluble, or makes the binder insoluble. Examples of the cross-linking agent include acetaldehyde, glutaraldehyde, glyoxal, potassium alum hydrate of a multivalent metal salt compound, adipic acid dihydrazide, melamine formalin oligomer, ethylene glycol diglycidyl ether, polyamide epichlorohydrin, and polycarbodiimide. One kind of the crosslinking agents may be used alone, and two or more kinds thereof may be used in combination.
The dimming layer preferably further includes a resin matrix and a light-modulating suspension dispersed in the resin matrix.
The light-modulating suspension includes a dispersion medium and light-modulating particles dispersed in the dispersion medium.
Examples of the light-modulating particles include carbon-based materials such as polyiodide and carbon black, metal materials such as copper, nickel, iron, cobalt, chromium, titanium, and aluminum, and inorganic compound materials such as silicon nitride, titanium nitride, and aluminum oxide. These materials may be particles coated with a polymer. One kind of the light-modulating particles may be used alone, and two or more kinds thereof may be used in combination.
The dispersion medium disperses the light-modulating particles in a flowable state. Preferably, the dispersion medium is preferably a material that selectively adheres to the light-modulating particles to cover the light-modulating particles, acts to cause the light-modulating particles to be shifted to the phase-separated droplet phase at the time of phase separation from the resin matrix, has no electrical conductivity, and has no affinity with the resin matrix. Furthermore, the dispersion medium is preferably a liquid copolymer having a refractive index approximate to that of the resin matrix when the dispersion medium is made into a dimmer laminate. As the liquid copolymer, preferred is a (meth)acrylic acid ester oligomer having a fluoro group or a hydroxyl group, and more preferred is a (meth)acrylic acid ester oligomer having a fluoro group and a hydroxyl group. When such a copolymer is used, the monomer units of either the fluoro group or the hydroxyl group are faced toward the light-modulating particles, and the remaining monomer units stabilizes droplets of the light-modulating suspension in the resin matrix. Therefore, the light-modulating particles are easily dispersed in the light-modulating suspension, and at the time of the phase separation from the resin matrix, the light-modulating particles are easily introduced into the phase-separated droplets.
Examples of the (meth)acrylic acid ester oligomer having the fluoro group or the hydroxyl group include 2,2,2-trifluoroethyl methacrylate/butyl acrylate/2-hydroxyethyl acrylate copolymer, 3,5,5-trimethylhexyl acrylate/2-hydroxypropyl acrylate/fumaric acid copolymer, butyl acrylate/2-hydroxyethyl acrylate copolymer, 2,2,3,3-tetrafluoropropyl acrylate/butyl acrylate/2-hydroxyethyl acrylate copolymer, 1H, 1H, 5H-octafluoropentyl acrylate/butyl acrylate/2-hydroxyethyl acrylate copolymer, 1H, 1H, 2H, 2H-heptadecafluorodecyl acrylate/butyl acrylate/2-hydroxyethyl acrylate copolymer, 2,2,2-trifluoroethyl methacrylate/butyl acrylate/2-hydroxyethyl acrylate copolymer, 2,2,3,3-tetrafluoropropyl methacrylate/butyl acrylate/2-hydroxyethyl acrylate copolymer, 1H, 1H, 5H-octafluoropentyl methacrylate/butyl acrylate/2-hydroxyethyl acrylate copolymer, 1H, 1H, 2H, 2H-heptadecafluorodecyl methacrylate/butyl acrylate/2-hydroxyethyl acrylate copolymer. These (meth)acrylic acid ester oligomers have each preferably both of the fluoro group and the hydroxyl group.
The weight average molecular weight of the (meth)acrylic ester oligomer is preferably 1000 or more, more preferably 2000 or more, and preferably 20000 or less, more preferably 10000 or less.
The dimming layer can be produced using a resin material for forming the resin matrix and the light-modulating suspension.
The resin material is preferably a resin material cured by irradiation with energy rays. Examples of the resin material cured by irradiation with energy rays include a polymeric composition containing a photopolymerization initiator, and a polymeric compound curable by an energy ray such as ultraviolet rays, visible rays or an electron ray. Examples of the polymeric composition include a polymeric composition containing a polymerizable monomer having an ethylenically unsaturated group and a photopolymerization initiator. Examples of the polymerizable monomer having an ethylenically unsaturated group include non-crosslinkable monomers and crosslinkable monomers.
Examples of the non-crosslinkable monomer include the non-crosslinkable monomers described above. Examples of the crosslinkable monomer include the crosslinkable monomers described above.
Examples of the photopolymerization initiator include 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-(4-(2-hydroxyethoxy)phenyl)-2-hydroxy-2-methyl-1-propane-1-one, bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide, 2-hydroxy-2-methyl-1-phenylpropan-1-one, and (1-hydroxycyclohexyl)phenyl ketone.
The resin material may contain an organic solvent soluble resin, a thermoplastic resin, poly(meth)acrylic acid, and the like. Furthermore, the resin material may contain various additives, such as a coloring inhibitor, antioxidant, and adhesiveness imparting agent, and may contain a solvent.
The first base material is preferably a transparent base material. The second base material is preferably a transparent base material. The transparent base material is, for example, a base material having light-transmitting properties (light-transmitting base material). For example, light is transmitted from one side of the transparent base material to the other side through the transparent base material. For example, when a material on one side of the transparent base material is visually observed from the other side of the transparent base material through the transparent base material, the material can be visually recognized. The term transparent includes, for example, translucent. The transparent base material may be colorless and transparent, or colored and transparent.
The materials for the first base material and the second base material are not particularly limited. The material for the first base material may be the same as or different from the material for the second base material. Examples of the material for the first base material and the second base material include glass and a resin film. Examples of the glass include soda-lime glass for general construction, lead glass, borosilicate glass, glass having various compositions in other applications, and functional glass such as heat reflection glass, heat absorption glass, and tempered glass. Examples of the resin film include polyester films such as polyethylene terephthalate, polyolefin films such as polypropylene, and resin films such as acrylic resin films. Since the transparency, formability, bondability, workability, and others are excellent, the first base material and the second base material are preferably resin base materials, more preferably resin films, further preferably polyethylene terephthalate films.
The first base material and the second base material preferably include a base material body and a conductive film formed on a surface of the base material body so that an electric field for dimming can be applied. Examples of the conductive film include indium tin oxide (ITO), SnO2, and In2O3. The conductive film is preferably a transparent conductive film.
From the viewpoint of further improving visibility of the dimmer laminate, visible light transmittance of the first base material and the second base material is preferably 75% or more, more preferably 80% or more.
The visible light transmittance of the first base material and the second base material can be measured in accordance with ISO13837:2008 by performing spectroscopic measurement or the like.
The present invention will be specifically described below by way of Examples and Comparative Examples. The present invention is not limited only to the following Examples.
The following materials were provided.
To 30 parts by weight of divinylbenzene and 70 parts by weight of polytetramethylene glycol diacrylate, 5 parts by weight of carbon black was added and stirred to obtain a monomer mixed liquid. In a reaction kettle, 2000 parts by weight of a 2.5% by weight aqueous solution prepared by dissolving polyvinyl alcohol having a molecular weight of about 2000 in pure water were placed. The obtained monomer mixed solution was put therein and stirred to adjust the particle diameter so that monomer droplets would have a predetermined particle diameter. Next, heating was carried out at 90° C. for 9 hours, and a polymerization reaction of monomer droplets was carried out to obtain particles. The obtained particles were washed with hot water and acetone several times, respectively, and then classified to recover colored resin particles.
Colored resin particles were prepared in the same manner as in Example 1 except that the materials and contents (% by weight) of the colorant and the resin particles were changed as shown in Tables 1 to 4.
Resin particles were prepared in the same manner as in Example 1 except that the material and content (% by weight) of the resin particles were changed as shown in Table 4. In Comparative Example 1, no colorant was used.
For the colored resin particles of Examples 1 to 14 and Comparative Example 2 and the resin particles of Comparative Example 1, the following dimmer laminate was produced.
(2) Production of dimmer laminate
SPD-type dimmer laminate:
A dimming film in which a known SPD layer was disposed was produced except that 5% by weight of the obtained colored resin particles or the resin particles of Comparative Example 1 was dispersed between two PET films on which ITO having transparency and conductivity was deposited. The dimming film was sandwiched between two transparent glasses to produce a SPD-type dimmer laminate.
A dimming film in which a known PDLC layer was disposed was produced except that 5% by weight of the obtained colored resin particles or the resin particles of Comparative Example 1 was dispersed between two PET films on which ITO having transparency and conductivity was deposited. The dimming film was sandwiched between two transparent glasses to produce a PDLC-type dimmer laminate.
With respect to the obtained colored resin particles and the resin particles of Comparative Example 1, the particle diameter of about 100,000 particles was measured using a particle size distribution measuring device (“Multisizer 4” manufactured by Beckman Coulter, Inc.), and the average particle diameter and the standard deviation were measured. The content (ppm) of particles (colored resin particles or resin particles) having a particle diameter of 1.2 times or more the average particle diameter was measured by the method described above.
For the obtained colored resin particles and the resin particles of Comparative Example 1, the CV value of the particle diameter was calculated by the method described above.
With respect to the obtained colored resin particles and the resin particles of Comparative Example 1, the specific gravity was measured using “AccuPyc II 1345 Series” manufactured by Shimadzu Corporation.
100 mg of the obtained colored resin particles and the resin particles of Comparative Example 1 were thinly spread on an adhesive tape (length: 75 mm, width: 15 mm) attached to a slide glass, and air blowing was performed for 30 seconds to prepare a sample carrying the colored resin particles. The sample was irradiated with light at an illuminance of 255 W/m2 for 588 hours (integrated light amount: 540 MJ/m2). For the sample before light irradiation and arbitrary 10 points of the sample after light irradiation, the lightness was measured with a measurement range set to a circle having a diameter of 8 mm using a color difference meter (“TES-3250” manufactured by SATOTECH (Sato Shouji Inc.)), and the average value lightness L0* and the lightness L540* were obtained. The ratio (L0*/L540*) was determined.
(5) 20% K value
For the obtained colored resin particles and the resin particles of Comparative Example 1, the 20% K value was measured by the above-described method using “Fischer Scope H-100” manufactured by FISCHER INSTRUMENTS K.K.
(6) Light transmission suppression property
Using the obtained colored resin particles as a spacer for a twisted nematic (TN) type liquid crystal display element, the TN type liquid crystal display element was produced by the following method.
An SiO2 film was deposited on one surface of each of the first and second transparent base materials (transparent glass plate, 150 mm×150 mm) by a CVD method, and then an ITO film was formed on the entire surface of the SiO2 film by sputtering. Thereafter, a polyimide alignment film (“SE-7210” manufactured by Nissan Chemical Corporation) was disposed by a spin coating method, and fired at 280° C. for 90 minutes to form a polyimide alignment film. Then, after rubbing treatment, the obtained colored resin particles were sprayed onto the alignment film side of the first transparent base material using a dry sprayer (“DISPA-uR” manufactured by Nisshin Engineering Inc.) so as to be 20 to 100 particles per mm2. A peripheral sealant (main agent: SE4500, curing agent: manufactured by HAVEN CHEMICAL) was disposed around the second transparent base material and then disposed so as to face so that a rubbing direction (twist angle) was 90°, and after the first transparent base material and the second transparent base material were bonded to each other, treatment was performed at 160° C. for 90 minutes to cure the sealant, and thus to prepare an empty cell. A TN type liquid crystal (“MLC-6222” manufactured by Merck KGAA) was injected into the obtained empty cell, and then an injection port was closed with an adhesive (“Photolec A-780” manufactured by Sekisui Chemical Co., Ltd.) to prepare a TN type liquid crystal display element, and the TN type liquid crystal display element was heat-treated at 120° C. for 30 minutes.
The resulting TN type liquid crystal display element was sandwiched between polarizing films arranged in crossed Nicols so as to be in a normally white display mode, and the state of light transmission of the colored resin particles was observed using a digital microscope (“VHX-2000” manufactured by KEYENCE CORPORATION) while applying a voltage of 7 V. The image magnification was set to 200 times, and a ratio of the number of colored resin particles in which light transmission occurred in arbitrary five fields of view was calculated. For the resin particles of Comparative Example 1, the calculation was performed in the same manner. The light transmission suppression property was assessed according to the following criteria.
OO: The ratio of the number of colored resin particles in which light transmission occurs is less than 1%.
O: The ratio of the number of colored resin particles in which light transmission occurs is 18 or more and less than 3%.
Δ: The ratio of the number of colored resin particles in which light transmission occurs is 3% or more and less than 5%.
X: The ratio of the number of colored resin particles in which light transmission occurs is 5% or more.
The obtained dimmer laminate was pressurized at 2 kg/cm2 for 10 minutes, then observed using a digital microscope (“VHX-2000” manufactured by Keyence Corporation), and a ratio of the number of broken colored resin particles was measured. The breakage inhibitory property of the colored resin particle was assessed according to the following criteria.
OO: The ratio of the number of broken colored resin particles is less than 0.01%.
O: The ratio of the number of broken colored resin particles is 0.01% or more and less than 0.1%.
Δ1: The ratio of the number of broken colored resin particles is 0.1% or more and less than 0.5%.
Δ2: The ratio of the number of broken colored resin particles is 0.5% or more and less than 1.0%.
X: The ratio of the number of broken colored resin particles is 1.0% or more.
In the obtained dimmer laminate, connection resistance between upper and lower electrodes was measured by a four-terminal method, and an average value of the connection resistances was calculated. From the relationship of voltage=current×resistance, the connection resistance can be obtained by measuring the voltage when a constant current flows. The conduction reliability of the dimmer laminate was assessed according to the following criteria.
OO: Connection resistance is 1.0×1010 Ω/□ or more
O: Connection resistance is 1.0×109 Ω/□ or more and less than 1.0×1010 Ω/□
Δ1: Connection resistance is 1.0×108 Ω/□ or more and less than 1.0×109 Ω/□
Δ2: Connection resistance is 1.0×107 Ω/□ or more and less than 1.0×108 Ω/□
X: Connection resistance is less than 1.0×107 Ω/□.
For the obtained dimmer laminate, the maximum value and the minimum value of a distance between the base materials (transparent glass) were measured. The gap controllability was assessed according to the following criteria.
OO: The maximum value of the distance between the base materials is less than 1.05 times the minimum value.
O: The maximum value of the distance between the base materials is 1.05 times or more and less than 1.10 times the minimum value.
Δ1: The maximum value of the distance between the base materials is 1.10 times or more and less than 1.15 times the minimum value.
Δ2: The maximum value of the distance between the base materials is 1.15 times or more and less than 1.20 times the minimum value.
X: The maximum value of the distance between the base materials is 1.20 times or more the minimum value.
The composition and results of the colored resin particles are shown in Tables 1 to 4 below.
In Comparative Example 1, since no colorant was contained, (7) Breakage inhibitory property of colored resin particle, (8) Conduction reliability of dimmer laminate, and (9) Gap controllability were not evaluated.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-191843 | Nov 2021 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/043023 | 11/21/2022 | WO |
