This disclosure relates to an adjustable structural column climbing building site protection device and system for protecting exposed building sites from weather and dust, for example, during the construction phases, and methods of the same.
Current procedures to enclose buildings during the construction phase are very extensive in man hours and equipment and impact project schedules. Enclosing building sites during construction is need for many reasons, such as temperature, wind, precipitation, debris, and others. The building sites require protection for both the employees and also the construction tasks that take place prior to permanent enclosure, such as pouring concrete and initial utility installation. Traditional procedures include, for example, using man lifts to reach vertical heights to manually fasten plastic or tarp to a steel structure, such as I-beams. Multiple man lifts and many man hours are required, including a spotter on the ground to meet OSHA requirements. The current methods result in safety hazards, including being struck by equipment, pinch points, falls, hand injuries and others.
Disclosed herein are implementations of a device for raising a temporary wall to enclose an area, such as an area of a building site that is under construction, although the enclosed area is not limited to such. One implementation of the device comprises a main body, a drive wheel attached to the main body and positioned centrally on the main body, a motor mounted on the main body and configured to drive the drive wheel, and a hook portion attached proximate each end of the main body. Each hook portion comprises an arm member extending from a rear surface of the main body, a wheel support member extending from the arm member at an end opposite the main body, the wheel support member extending substantially parallel to the main body, a wheel attached to the wheel support member on a surface facing the main body, and a depth adjustment mechanism configured to adjust a depth of the device by adjusting a length of the arm member. The device also comprises a width adjustment mechanism, wherein wheel support members of hook portions extend toward each other, the width adjustment mechanism configured to adjust a width of a gap between the wheel support members, and a loop member attached to the main body and configured to receive a cable therethrough.
Another implementation of the device comprises a fixed portion having a main body and a hook portion at each end of the main body, the fixed portion comprising a fixed portion width adjustment mechanism configured to adjust a width of a gap between hook portions and a drive crank. The device also comprises a movable portion having a main body and a hook portion at each end of the main body, the movable portion comprising: a movable portion width adjustment mechanism configured to adjust a width of a gap between hook portions; a depth adjustment mechanism configured to adjust a depth of the movable portion; a drive wheel on the main body; a wheel on each hook portion on a surface of the hook portion facing the main body; drive gears connected via a wheel shaft to the drive wheel; and a cable shaft wrapped with a cable and connected to the drive gears, the cable connected to the drive crank of the fixed portion, the cable shaft configured to rotate to move the drive gears as the drive crank pulls the cable and unwinds the cable from the cable shaft.
Another implementation of the device for raising a temporary wall to enclose an area comprises a main body, a drive wheel attached to the main body, a motor mounted on the main body and configured to drive the drive wheel, and a hook portion attached proximate each end of the main body. Each hook portion comprises a wheel support member extending substantially parallel to the main body and a wheel attached to the wheel support member on a surface facing the main body. The device further includes a width adjustment mechanism, wherein wheel support members of hook portions extend toward each other, the width adjustment mechanism configured to adjust a width of a gap between the wheel support members.
The devices disclosed herein can also include a light attached to the main body and/or a safety harness tie off attached to the main body.
The devices disclosed herein can further comprise a wedge mechanism attached to each arm member on an interior surface, each wedge mechanism comprising: a wedge having un upper end, a lower end, and a pin receiving portion between the upper end and the lower end, the lower end having a V-shaped notch; and a pin biased to a position within the pin receiving portion. The wedge can be attached to a respective arm member such that the lower end is biased away from the arm member. The pin can hold the wedge in a position perpendicular to the arm member when in the pin receiving portion. The wedge can be in a position oblique to the arm member when the pin is not in the pin receiving portion.
Also disclosed herein are methods of using the device and methods of installing a temporary wall. One method of installing a temporary wall uses two of the devices disclosed herein, wherein a first device hangs one corner of the temporary wall and a second device hangs an opposing corner of the temporary wall. The method comprises positioning a first device to a first I-beam and a second device to a second I-beam, the temporary wall configured to be installed to span a space between the first I-beam and the second I-beam, threading a cable configured to support the temporary wall through the loop member of the first device, with one end of the cable fixed proximate a base of the first I-beam and a distal end left available to attach to the temporary wall, moving the first device along the first I-beam to a desired height, attaching the temporary wall to the cable via the distal end of the cable, threading the distal end through a loop member of the second device and fixing the distal end proximate a base of the second I-beam, and moving the second device along the I-beam to the desired height.
A method of using the device disclosed herein to raise a temporary wall comprises positioning the device to the I-beam by: adjusting the width adjustment mechanism such that the gap is wider than a width of the I-beam; positioning the device such that the drive wheel contacts a front surface of the I-beam; adjusting the width adjustment mechanism such that the wheel of each hook portion is aligned to contact an opposing surface of the I-beam; and adjusting the depth adjustment mechanism of each hook portion such that the wheel of each hood portion contacts the opposing surface of the I-beam. The method further comprises threading a cable configured to support the temporary wall through the loop member of the device, with one end of the cable fixed proximate a base of the I-beam and a distal end left available to attach to the temporary wall; and moving the device along the I-beam to a desired height by operating the motor to move the drive wheel in a direction to move the device along the I-beam to the desired height.
The disclosure is best understood from the following detailed description when read in conjunction with the accompanying drawings. It is emphasized that, according to common practice, the various features of the drawings are not to-scale. On the contrary, the dimensions of the various features are arbitrarily expanded or reduced for clarity.
The column climbing building site protection device disclosed herein securely attaches a temporary wall such as a tarp (herein referring to any material hung at the building site to protect the building site, including plastic, canvas, and other materials) without the need for man lifts and multiple number of personnel and man hours typically required. The temporary walls are securely hung to withstand wind force and are taut enough to ensure the internal workspace has minimal exposure to outside elements. As a non-limiting example, the column climbing building site protection device disclosed herein replaces traditional manual hanging methods that can take about five 8-10 hour days, ten personnel and four man lifts to hang a 600 lineal foot perimeter floor plan. Using the disclosed column climbing building site protection device, hanging tarps around the 600 lineal foot perimeter would require around four hours, estimating I-beams that are evenly distributed around the perimeter. To raise one 50′ long by 35′ high section of tarp takes approximately 25 minutes per I-beam, with a climb rate of six feet per minute. Beyond the time-saving aspects realized by the disclosed device, the need for large equipment (e.g., man-lifts, forklifts) is reduced. One forklift to move the tarps to the proper locations is required. The device has been designed to be light enough that a single person can move it.
The column climbing building site protection device disclosed herein can hang a durable temporary wall with the use of cables, rather than thin plastic sheets that are often conventionally used and attached with zip ties. Single-use plastics such as the plastic sheeting and zip ties contribute to the waste going to landfills from building sites.
There are implementations of the column climbing building site protection device disclosed herein. One incorporates affixed portion with a crank to move a movable portion of the device up the I-beam. A second incorporates a motor to move the device up the U-beam, with the entire device being movable. The implementations are described herein and share additional aspects described herein. Broadly, the device comprises a steel structure that wraps around one half of a vertical structural I-beam. The device, once fit to the I-beam, then climbs up the I-beam using the motor or manual means. Once at the desired level, the device is stopped and the process moves to raising the temporary wall. The device can also be used to install temporary lighting for a designated area, provide temporary tie of points on any desired vertical structure and allow for the installation of temporary horizontal covers of any designated area.
An implementation of the column climbing building site protection device is illustrated in
In one implementation of the width adjustment mechanism 116, the main body 112 includes a fixed element 120 with two sleeves 122 over the fixed element 120 at opposing ends of the fixed element 120. A hook portion 114 is attached to a respective sleeve 114. The width of a gap G is adjusted by moving the sleeves 122 over the fixed element 120. A threaded rod 124 is attached to the fixed element 120 and a receiver 128 is attached to the sleeve 114 and receives the threaded rod 124. When the threaded rod 124 is rotated, via handle 126, the receiver 128, such as a nut or the like, moves along the threaded rod 124 and moves the sleeve 114 along with it. The sleeve 122 can be moved by turning a handle 126 that turns the threaded rod 124 extending through a receiver 128, such as a nut or the like attached to the sleeve 122.
Alternatively, as illustrated in
The depth D of the hook portion 114 can be sized to snuggly accommodate a wall 10 of the I-beam illustrated in
The fixed portion 110 also has a drive crank 144, which can be manually operated with a handle that is cranked, can be operated with electrical power, or can be operated with a motor to turn the drive crank 144.
The movable portion 150 of the device 100 is illustrated in
Before the movable portion 150 is moved up the I-beam, a tarp cable 180 is attached to a fixed tie off 182, illustrated in
To hang one temporary wall T between two I-beams (or similar structural component) requires two devices 100, one for each I-beam. Each device is capable of hanging an end of two temporary walls, so that to hang two temporary walls between three I-beams, whether to form a linear wall configuration or to form a corner wall configuration, requires three devices 100, with the middle device raising and hanging ends of two temporary walls, one on either side of the I-beam.
As illustrated in
A second drive crank can be mounted on the fixed portion 110 of the device 100 or can be a separate device to tighten the tarp cable 180 to eliminate sag of the temporary wall T. The loose end or the end tied to fixed tie off 182 is untied and fed through the second drive crank. To remove the temporary wall T, the tarp cable 180 is loosened and the temporary wall T is allowed to fall. Then the movable portions 150 of each device 100 is cranked in the opposite direction until it is resting on the respective fixed portion 110. The width adjustment mechanism 116, 156 of each portion is expanded to release the device 100 from the I-beam.
Another implementation of the column climbing building site protection device 200 is illustrated in
The main body 202 is attached to a drive wheel 220 configured to roll along a face 222 of the I-beam A (shown in
The hook portions 204 each have at least one free-rolling wheel 232 configured to roll along an opposite face 234 of the I-beam A. The number of wheels 232 can vary but should be selected to ensure the device 200 can move up the I-beam or other structural column sufficiently smoothly. The hook portions 204 are each configured with an arm 236 extending from the main body 202 proximate opposing ends 238 of the main body 202. From an end 240 of each arm 236 opposite the main body 202 extends a wheel support member 242 configured to hold the at least one wheel 232 on a surface of the wheel support member 242 facing the main body 202. The hook portions 204 each include a depth adjustment mechanism 244 to adjust the depth D of the hook portions 204 once the device 200 is situated on the I-beam so that there is a tight friction fit between the drive wheel 222 and the face 222 of the I-beam A and the wheels 232 and the opposing face 234 of the I-beam A (illustrated in
The device 200 has at least one tarp loop member 260 proximate the end 238 of the main body 202, and can have one tarp loop member 260 at each end 238 of the main body 202 as illustrated. The device 200 can further include one or more lights 270 (illustrated in
A wedge mechanism 280 can be incorporated into the device 200 on the arm 236 of the hook portion 204. One can be used, or two wedge mechanisms 280 can be used, one on the arm 236 of each hook portion 204. The wedge mechanism 280 is engaged once the device 200 is at the desired elevation, the wedge mechanism 280 further protecting the device 200 from any downward force. The wedge mechanism 280 illustrated in
The process of installing a temporary wall T using the column climbing building site protection devices 200 is similar to the process described with reference to devices 100. In step 1 of
In step 2, the tarp cable 290 is tied off at one end to a fixed element on the I-beam A or around the I-Beam A itself. The tarp cable 190 is threaded through the tarp loop member 260 and the loose end is left for later (along with sufficient length to extend the desired height of the I-beam and across the opening in which the temporary window will be installed and to a tie off point, likely on an opposing I-beam).
In step 3, the device 200(1) is moved along the I-beam A until it reaches the desired height. The motor 224 is started, moving the drive wheel 220 up the I-beam until the motor 224 is turned off. The motor can be turned on and off remotely or using a power cord to operate on/off switches, or by other means known to those skilled in the art. The device 200(1) will remain elevated on the I-beam A due to the force applied from the wheels 232 and the drive wheel 220.
In step 4, the tarp cable 290 is attached to the temporary wall T and to a second device 200 (2). This is schematically illustrated in
In step 5, the second device 200(2) is moved along I-beam B until it reaches the desired height, which is likely equal to the height of the device on I-beam A, although not necessary. At this point, the temporary wall T is raised. A drive crank can be used to tighten the tarp cable to eliminate sag of the temporary wall. An end tied to the I-beam is untied and fed through the drive crank. Once at the desired tightness, the end is tied off again. Bottom corners of the temporary wall can also be attached to an adjacent I-beam to spread the load on the temporary wall across more points of contact.
If the devices 200 are fit with a wedge mechanism 280, the wedge mechanism 280 can be activated anytime after the device 200 is at the desired height.
The process is continued with as many devices as necessary to form the requisite number of temporary walls to enclose the building site as desired.
To remove the temporary wall, the tarp cable is untied at an I-beam and the temporary wall is allowed to fall, with the loose end of the tarp cable unthreading from the device 200. If a wedge mechanism 280 was used, the wedge mechanism 280 is released as described above. Then the device 200 is moved down the I-beam with the motor, the gears in reverse. and removed from the I-beam for reuse as needed. The temporary wall is removed from the tarp cable for reuse, and the tarp cable is removed from the other device and I-beam. The second device is brought down the I-beam and removed from the I-beam.
The column climbing building site protection devices disclosed herein allow for the temporary enclosure of an area on one, two, three or all four sides. The temporary enclosure can be used for weather protection, protecting the enclosed construction site from wind, rain, snow and sun, as non-limiting examples. The temporary enclosure can be used to protect the enclosed site from outside construction debris, or to keep construction debris inside. The temporary enclosure can be used to protect the outside from dust when remodeling, or to protect the enclosed site from dust and dirt. The temporary enclosure can be used for privacy. The temporary enclosure can incorporate advertising as desired or required. The column climbing building site protection devices disclosed herein are not limited to hanging vertical temporary walls. The devices herein can be used to install temporary horizontal covers, or ceilings, to protect from sun and other weather, provide aerial privacy, etc. Four devices can be used to attach to a corner of a temporary ceiling, each device climbing to essentially the same height on a respective I-beam configured in a rectangular fashion. The devices herein can also “climb” or move along a horizontal I-beam or other horizontal column if desired or required. The column climbing building site protection devices disclosed herein can also be used to provide temporary lighting to building sites and to provide tie off points for safety harnesses. As used herein, “temporary” can be any length of time, and is likely to be any number of months for a typical building site.
Two column climbing building site protection devices are required to hang a wall, and additional devices are needed to hang additional walls. The devices remain in place until the temporary walls are taken down. The devices disclosed herein are made to be as lightweight as possible and cost effective. In one example, steel channel and angle pieces are used to form the main body and arms because they will not undergo major stresses or deformations during regular use of the device and are lighter in weight. The highest stress regions on the device occur closest to where the temporary walls will be attached to the device. The biggest stresses on the device occur on and around the eyebolts, primarily due to the high wind load that can be produced by the temporary wall. Some temporary walls can be about 50′×35′ in height and width, and may see 50 mph winds. Though a temporary wall of this size weighs approximately 220 lbs., the wind load can reach 11,200 lbs. This load is divided over six points of contact with the two eye bolts on respective devices and one clamp at the bottom of each I-beam, resulting in a load of about 1,870 lbs. per point of contact. The loads are calculated using the stagnation pressure of a 50 mph wind over the whole temporary wall, here a tarp. All analyses showed that the devices disclosed herein can withstand the 50 mph static load.
While the disclosure has been described in connection with certain embodiments, it is to be understood that the disclosure is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
This application claims priority to U.S. Provisional Patent Application Ser. No. 62/962,261, filed on Jan. 17, 2020, the entire contents incorporated in its entirety herein.
Number | Date | Country | |
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62962261 | Jan 2020 | US |