The present application claims priority from Australian Provisional Patent Application No. 2019903147 titled “COLUMN FORMWORK IMPROVEMENTS” and filed on 28 Aug. 2019, the content of which is hereby incorporated by reference in its entirety.
The present disclosure relates to formwork. In a particular form the present disclosure relates to lost column formwork.
Structural concrete columns are formed by pouring the concrete into shape providing formwork arranged around structural steel reinforcement framework so that the concrete sets around the reinforcement framework.
Lost formwork is formwork which remains in situ after pouring, becoming part of the completed structure. Use of lost formwork permits preassembly of the formwork offsite, reducing delays associated with the set-up, removal and cleaning of conventional reusable formwork.
Lost column formwork comprises a shell into which the structural steel reinforcement framework is positioned and the concrete is poured, and which will remain a part of the completed column.
Fire resistance is a critically important part of structural design of structures. Standards for structural fire design of concrete structures typically require specified minimum dimensions of a cross-sectional area for the structure, and specified minimal distances of reinforcement bar from the surface of the concrete member, the latter being commonly referred to as ‘axis distance’.
A significant issue with lost column formwork relates to preventing bulging or ballooning of a shell of the formwork resulting from hydrostatic pressure once this is filled with concrete.
A further issue is ensuring that the ‘axis distance’ of the reinforcement bar from the surface of the column is properly established during manufacture, and that this axis distance will be maintained when transporting the formwork to the building site, and finally once this formwork is filled with concrete. Where bulging occurs, this axis distance will be greater than required, but insufficient in other (higher) regions on the column. As a result, such a column would not meet the necessary standards.
Yet a further issue is that the long and slender geometry of columns creates difficulties with internal assembly of the lost column formwork, particularly in the central region of the formwork, as this cannot be accessed from the ends thereof.
It is against this background and the problems and difficulties associated therewith that the present invention has been developed.
Certain objects and advantages of the present invention will become apparent from the following description, taken in connection with the accompanying drawings, wherein, by way of illustration and example, an embodiment of the present invention is disclosed.
According to a first aspect there is provided a lost column formwork assembly comprising:
In one form, each shell portion comprises an elongate body comprising a generally u-shaped cross-section shape comprising a pair of lengthwise extending edges, and an inner side and an outer side, and adapted to cooperatively form a column shell by being joined along their lengthwise extending edges.
In one form, in an alternative, the second shell portion is substantially flat.
In one form, the lost column formwork assembly further comprises a plurality of the brace elements arranged in parallel, extending transversely across the shell and spaced apart lengthwise therealong.
In a further aspect there is provided a method for assembling a lost column formwork assembly comprising:
In one form, at least the second shell portion comprises a line of the through apertures spaced apart there along, via which the or each spacer element for this portion can be secured thereto.
In one form, at least the second shell portion comprises at least a pair of parallel lines of the through apertures spaced apart there along, via which a pair of parallel spacer elements for this portion can be secured thereto.
In one form, the first shell portion comprises at least one line of the through apertures spaced apart there along, via which the or each spacer element for this portion can be secured thereto.
In a further aspect, there is provided a lost column formwork shell portion comprising an elongate body comprising a generally u-shaped cross-section shape comprising a pair of lengthwise extending edges, an inner side and an outer side, at least one spacer element depending from the inner side of the shell portion and projecting inwardly.
In one form, the cross-section shape of the lost column formwork shell portion comprises three straight sides, a first side, and then a pair of parallel sides extending from the first side.
In one form, at least one spacer element depends from each of the three sides of the lost column formwork shell portion.
In one form then, two shell portions cooperatively form a rectilinear cross-sectional shape.
In one form, each spacer element comprises a generally u-shaped cross-sectional shape.
In one form, each spacer element is arranged with an opening to its u-shape directed inwardly.
In one form, each spacer comprises a length of parallel flange channel (PFC).
In one form, each spacer element is elongate and extends along the column formwork shell portion.
In one form, in an alternative, the spacer might comprise a pair of plates standing upright on a lengthwise extending edge thereof, and arranged in parallel to each other.
In one form then, the method for assembling the lost column formwork assembly comprises the further steps of locating each end of each bracing element in the opening of one of the spacer elements, and securing each end to its respective spacer element, and thus with respect to the respective shell portion in turn.
In one form, in an alternative, the cross-section shape of the lost column formwork shell portion comprises a semi-circle.
In one form then, two shell portions cooperatively form a circular cross-sectional shape.
In a further alternative, the cross-section shape comprises half of a polygon shape. This polygon shape might comprise any one of a triangle, a pentagon, a hexagon, a heptagon, an octagon and so on.
In a further aspect, there is provided a lost column formwork shell assembly comprising:
a first shell portion and a second shell portion, each shell portion comprising an elongate body comprising a pair of lengthwise extending edges, and an inner side and an outer side, wherein at least a first shell portion comprises a generally u-shaped cross-section, and the shell portions are adapted to cooperatively form a column shell by being joined along their lengthwise extending edges;
each shell portion further comprising at least one spacer element depending from an inner side of each shell portion and projecting inwardly; and
wherein at least the second shell portion comprises at least one aperture extending therethrough between the inner side and the outer side thereof, via which the spacer element for this portion can be secured thereto.
Embodiments of the present disclosure will be discussed with reference to the accompanying drawings wherein:
In the following description, like reference characters designate like or corresponding parts throughout the figures.
Referring now to
The first shell portion 10 comprises an elongate body comprising a pair of lengthwise extending edges E, a generally u-shaped cross-section, and an inner side (within the u-shape) and an outer side.
The u-shape cross-section shape of the first shell portion 10 comprises three straight sides, a first side 12, and then a pair of parallel sides 14 extending from the first side 12. In this embodiment, each of these sides 12 and 14 is comprised of a mild steel plate, and these plates are welded together along their common edges.
At least one spacer element 30 depends from (in this case they are welded to) each of the three sides 12 and 14 of the first shell portion 10. Each of these spacers 30 comprises a length of mild steel parallel flange channel (PFC) comprising a generally u-shaped cross-sectional shape and oriented with an opening to this u-shape directed inwardly.
Each spacer element 30 is elongate and extends along the column formwork shell portion 10.
The spacer element 30 depending from the first side 12 of the first shell portion 10 and extends along a centreline thereof. The spacer elements 30 depending from each of the pair of parallel sides 14 extend along and beyond the edges E of the first shell portion 10.
Like the first shell portion 10, the second shell portion 20 comprises an elongate body comprising a pair of lengthwise extending edges E, a generally u-shaped cross-section, and an inner side (within the u-shape) and an outer side.
The u-shape cross-section shape of the second shell portion 20 also comprises three straight sides, a first side 22, and then a pair of parallel sides 24 extending from the first side 22. Again, in this embodiment, each of these sides 22 and 24 is comprised of a mild steel plate, and these plates are welded together along their common edges.
In this embodiment, the parallel sides 14 of the first shell portion 10 are approximately the same length as the parallel sides 24 of the second shell portion 20.
The first side 22 of the second shell portion 20 comprises a line of through apertures 26 spaced apart there along. The purpose of these apertures 26 relates to the separate spacer element 30 illustrated in
Spacer element 30 of
Assembly of lost column formwork assembly 100 commences by laying the first shell portion 10 down with its opening directed upwards. Laying this shell portion 10 down is not essential, but makes the process easier. The structural reinforcement framework 50 is laid in the first shell portion 10 so that this is separated from the shell by the spacing elements 30.
As can be seen in
The spacing elements 30 (and specifically the flange width of these in this case) are selected to ensure that the required ‘axis distance’ is maintained between the shell portions 10 and 20 and the reinforcement framework 50 in the completed lost column formwork assembly 100, and ultimately the completed column of which this lost column formwork assembly 100 will form a part. By providing a pair of flanges as opposed to single point of contact, the spacing elements 30 ensure that the axis distance is maintained.
The spacing elements 30 also improve the strength and rigidity of the shell portions 10 and 20.
With reference to
A plurality of further bracing elements 40B are inserted through gaps in the reinforcement framework 50 and stood upright in a spaced apart fashion, with a lower end positioned in the opening between the flanges of the spacing elements 30, and secured by welding them at this bottom end to the spacer element 30. This process is performed one bracing element 40B at a time, starting at one end of the assembly 100 and progressing there along.
The loose spacer element 30 illustrated in
The second shell portion 20 is then positioned against the first shell portion 10 so that respective edges E of the shell portions 10 and 20 meet. The two shell portions 10 and 20 are then joined along these edges E so that they cooperatively form a shell of rectilinear (square in this case) cross-sectional shape.
The upper spacer element 30 is then secured by welding to the upper shell portion 20 by welds applied at each of the apertures 26 to the back of the upper spacer element 30.
Additional welds can then be made between bracing elements 40A and 40B and the reinforcement framework 50, to ensure that there is no movement of reinforcement framework 50 relative to the remainder of the assembly 100.
This assembly process can be performed with the aid of a specially made jig, to ensure accuracy in the completed assembly 100.
When assembled, the bracing elements 40A and 40B improve the strength and rigidity of the lost column formwork assembly 100. Usefully, they will reinforce the assembly 100 against bulging when the assembly 100 is filled with concrete, ensuring dimensional accuracy of the completed column.
While use of steel and welding is discussed herein, it should be appreciated that the invention is not so limited, and that plastic composites and adhesives could be used in an alternative.
It will be appreciated that the lost column formwork assembly, and its constituent parts, can be scaled and numbered as required, to produce columns of varying sizes.
Referring now to
In
In
In this embodiment, the lost column formwork assembly 100A is sized to form part of a larger column than is formwork assembly 100. The design of a lost column formwork assembly will vary depending on the shape and dimensions of the column, and the structural requirements of the column.
The parallel sides 14 of the first shell portion 10A are approximately double the length of the parallel sides 24 of the second shell portion 20A.
Each of the pair of parallel sides 14 of the first shell portion 10A comprises a pair of parallel, equi-spaced spacer elements 30 depending therefrom and extending therealong.
The second shell portion 20A comprises a pair of parallel, spaced apart rows of apertures 26 extending therealong. The method of assembly of lost column formwork assembly 100A is much the same as that for assembling lost column formwork assembly 100 described above. During assembly, post insertion of the bracing elements 40B, the separate spacing elements 30 are secured to the upper ends of each of these, the first shell portion WA and the second shell portion 20A are joined along their matching edges E, and then each spacer element 30 for the second shell portion 20A is secured thereto via welding in the apertures 26.
The assembled lost column formwork assembly 100A comprises a parallel pair of rows of spaced apart transverse bracing elements 40A extending therealong, and a parallel pair of rows of spaced apart transverse bracing elements 40A extending therealong.
With reference to
In the embodiment of each of
The lost column formwork assembly according to the present disclosure ensures that the required axis distance is maintained across its length, is braced against bulging under the hydrostatic pressure of concrete filling, and is quicker and easier to assemble than commonly known alternatives.
Throughout the specification and the claims that follow, unless the context requires otherwise, the words “comprise” and “include” and variations such as “comprising” and “including” will be understood to imply the inclusion of a stated integer or group of integers, but not the exclusion of any other integer or group of integers.
The reference to any prior art in this specification is not, and should not be taken as, an acknowledgement of any form of suggestion that such prior art forms part of the common general knowledge.
It will be appreciated by those skilled in the art that the invention is not restricted in its use to the particular application described. Neither is the present invention restricted in its preferred embodiment with regard to the particular elements and/or features described or depicted herein. It will be appreciated that the invention is not limited to the embodiment or embodiments disclosed, but is capable of numerous rearrangements, modifications and substitutions without departing from the scope of the invention as set forth and defined by the following claims.
Number | Date | Country | Kind |
---|---|---|---|
2019903147 | Aug 2019 | AU | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/AU2020/000090 | 8/26/2020 | WO |