The present invention relates to an assembly kit for the installation of two column trays in a column with an upper column tray comprising at least one downcomer with at least one downcomer wall, and a lower column tray which is disposed vertically spaced beneath the upper column tray and connected thereto.
Furthermore, the present invention also relates to a column internals mounting angle for use in the assembly kit and a mass transfer column having at least one assembly kit mounted in the column interior.
Columns, in particular mass transfer columns, are used for rectification, absorption, desorption and heat transfer in the process industry, for example the chemical and petrochemical industry, in the refinery sector and in environmental technology. In the columns, two media, typically a gas and a liquid, are exposed to each other. The gas flows from bottom to top through the column, the liquid flows from the top to bottom through the column. In order to achieve high mass transfer performance in these devices, a large boundary surface between the phases must be realized. For this purpose, various basic types of contact elements have been established in industrial practice: column trays, such as sieve, valve or bubble cap trays, random packings and structured packings.
Column trays offer the advantage over structured packings and random packings that a large number of lateral extractors and inlets can be realized in a cost-efficient manner as required. In the event of fouling and incrustations, the use of column trays leads to systems with a long service life and low cleaning effort. The column trays are inserted horizontally into the column and serve to expose the gas and the liquid to each other. Each of the column trays comprises at least one downcomer via which the liquid flowing in the horizontal direction over the column tray is deflected downwardly in a vertical direction and directed onto the column tray therebeneath. On this column tray disposed therebeneath, the liquid again flows in the horizontal direction over the entire tray surface to the at least one further downcomer and there exits the column tray downwardly. Provided in each column tray are furthermore gas inlet openings through which the gas rises from bottom to top, i.e. in the vertical direction in the column. On the column trays, the so-called cross-flow trays, the gas and the liquid intersect and are thereby exposed to each other.
In order to obtain good separation performance, the column trays must be aligned in the columns as precisely as possible in the horizontal direction. As a result, the most uniform possible liquid distribution over the entire tray surface is achieved. Support rings on which the column trays rest along their circumference are typically attached, for example welded, to the column wall in the interior of the column. If these support rings are installed having too great a tolerance, then large deviations in the horizontal position of the column trays can arise and it is not possible to precisely align the column trays in the horizontal direction. In addition, it is known that the column trays can sag, especially with large column diameters. Also in this case, the column trays do not have a uniform horizontal level over their entire area. No uniform liquid distribution on the column tray is then possible and the separation efficiency of the column deteriorates.
It is already known to eliminate tolerance deviations by correction, for example, by attaching welded parts. It is further known to reinforce the column trays with additional supports to increase the stability of the column trays and to thus prevent sagging. Both measures, however, lead to increased assembly and material costs.
An assembly kit for the connection of two cross-flow trays with a support structure is already known from US 2013/0234348 A1. The assembly kit comprises a top cross flow tray with two lateral downcomers and a bottom cross flow tray with a central downcomer. The central downcomer comprises two downcomer walls which are connected to transverse braces mounted in an upper region of the downcomer. A strut extends upwardly starting out from each transverse brace. At the upper end of the struts, a cross member is arranged on which the upper cross flow tray is attached. The lower cross flow tray is attached to further cross members, which are attached to the outer sides of the downcomer walls of the central downcomer. In addition, further transverse braces can be arranged in the lower region of the downcomer, and be connected to the upper cross flow tray of a further assembly kit. The central downcomer is supported and the desired distance between the downcomer and the cross-flow tray disposed therebeneath is maintained with these further transverse braces. In this configuration, the central downcomers with the crossflow trays disposed thereabove therefore form a kind of tower which extends through the entire column or through all crossflow trays, respectively.
It is the object of the present invention to provide an assembly kit for the installation of at least two column trays in a column which avoids the drawbacks known from prior art and in particular allows easy and precise horizontal alignment and attachment of the column trays in the column interior.
For this purpose, the invention provides that the assembly kit comprises at least one column internals mounting angle which has at least one first mounting point, at least one second mounting point, and an adjustment means for adjusting a vertical distance between the at least one first mounting point and the at least one second mounting point, and which is attached with the at least one first mounting point to the downcomer wall of the downcomer of the upper column tray and is connected with the at least one lower mounting point to the second column tray.
This additionally creates a connection between the column trays and the downcomer wall. The downcomer wall is typically fixedly connected to the column. The connection of the lower column tray to the downcomer wall leads to the stabilization of the assembly kit, so that additional support beams for the column trays can be dispensed with. Of course, two assembly kits can be connected to each other, where the lower column tray of the upper assembly kit in this case represents the upper column tray for the first (i.e., the upper) column tray of the lower assembly kit. The position of the lower column tray is adjustable with the adjustment means, so that differences in height in the column tray can be compensated both during the initial assembly of the assembly kit in the column as well as in the installed state, for example, for repair measures. A sagging column tray can then be drawn upwardly and again moved to the horizontal position. Also, the compensation of different heights of the support ring is possible. For example, it can be provided that the vertical position of the at least one first and the at least one second mounting point is adjustable, so that a desired vertical distance between the at least one first and the at least one second mounting point can be adjusted. The column tray can thus be leveled horizontally.
In a further embodiment, it can be provided that a vertical position of the at least one first mounting point or the at least one second mounting point of the column internals mounting angle is defined and the at least one other mounting point of the column internals mounting angle is movable in the vertical direction. The at least one first or the at least one second mounting point is therefore fixedly arranged in the column internals mounting angle and only the vertical position of the at least one other mounting point is adjustable. The movable mounting point is therefore moved to the desired vertical position and fixed there. This allows for very simple adjustment of the vertical distance between the two mounting points.
It can be provided for this purpose, for example, that the adjustment means of the column internals mounting angle comprises at least one first element on which at least one second element is arranged movable in the vertical direction, and the at least one second element can be secured at different vertical positions. The first element is fixedly connected to the column internals mounting angle, the second element is connected to the lower column tray, moved to the desired position and fixed in this position so that the lower column tray is in the desired horizontal orientation.
Preferably, the adjustment means can comprise at least one vertically arranged bolt on which at least two nuts are arranged. This makes a very simple configuration possible. The bolt is passed through holes for mounting bolts provided on the lower column tray, and the desired horizontal position of the lower column tray is adjusted using the two nuts.
In yet another embodiment, it can be provided that also the horizontal position of the at least one first mounting point and/or the at least one second mounting point of the column internals mounting angle is adjustable. This makes it possible to attach the additional support through the column internals mounting angle in the horizontal direction at the required location of the respective column tray. For example, the mounting points can be formed as slots, in particular long holes, in the column internals mounting angle. To attach the column internals mounting angle to the column trays or the downcomer walls, respectively, bolts are inserted through the slots or long holes and inserted or screwed into openings provided in the column trays or the downcomer walls, respectively. Before being fixedly tightened, the column internals mounting angle can be moved in the horizontal direction until the desired position has been reached. The bolts are then completely tightened.
It can also be provided that the column internals mounting angle comprises several first and/or several second mounting points. As a result, the column internals mounting angle is respectively connected at several points to the upper column tray or the downcomer of the upper column tray, respectively and/or to the lower column tray. This leads to additional stability, which makes it possible to dispense with cross members as supports for the column trays. In this case, all first and second mounting points can be movable in the horizontal and/or the vertical direction.
According to yet another embodiment, it can be provided that the column internals mounting angle comprises a back and at least one leg connected to the back, where the at least one first mounting point is formed in the back and the at least one second mounting point is formed on the leg of the column internals mounting angle. Preferably, the back and the at least one leg of the column internals mounting angle are integrally formed, where the leg and the back enclose an angle. As a result, the column internals mounting angle is given higher stability. It can also be provided that the column internals mounting angle comprises two legs which are arranged parallel to each other and each enclose a right angle with the back. As a result, yet higher stability is obtained. The column internals mounting angle can be manufactured in a very simple manner, for example, as a sheet metal bending member. High stability is nevertheless present.
Furthermore, a recess for receiving a longitudinal strut can be formed in the back of the column internals mounting angle. In this case, a longitudinal strut is attached to the downcomer wall of the downcomer of the first column tray, onto which the column internals mounting angle is mounted and subsequently fixed at at least one first mounting point. This also leads to increased stability of the assembly kit.
In yet another embodiment, it can be provided that the at least one leg of the column internals mounting angle is connected to two spaced horizontal supports forming part of the at least one second mounting point. For this purpose, the column internals mounting angle preferably has two receptacles into which the horizontal supports are simply inserted. The horizontal supports can then further be firmly connected to the column internals mounting angle, for example, be welded thereto. A slot is then formed between the horizontal supports. At least one bolt on which the two nuts are arranged can be inserted into the slot. The lower column tray is located between the two nuts, so that the horizontal position of the second column tray is adjusted by adjusting the position of the nuts on the bolt. The supports with the slot formed therebetween and the bolt with the two nuts form at least one second mounting point.
It can preferably further be provided that the lower column tray is attached to the downcomer wall with a plurality of column internals mounting angles. This again additionally leads to increased stability of the assembly kit.
Preferably, it can further be provided that the at least one downcomer is arranged centrally in the upper column tray and comprises two downcomer walls, and that at least one column internals mounting angle is respectively arranged on each downcomer wall. The column trays are then configured to be multi-flow column trays, which entails advantages in terms of uniform liquid distribution and therefore good mass transfer, especially with large column diameters. The fact that the lower column tray is attached to two downcomer walls again increases the stability.
Yet further increase in stability can be obtained by arranging at least one cross strut in the interior of the at least one downcomer and each column internals mounting angle is attached as an extension of a cross strut to an outer side of the at least one downcomer wall.
In yet another embodiment, it can be provided that the column trays form a depressed inlet zone below the downcomer. This can be the case both with the upper column tray and the lower column tray. The depressed inlet zone is also referred to as an inlet cup. As a result, a material-efficient configuration of the column trays can be realized, which, however, is typically accompanied by a loss in stability. This loss in stability is compensated by the attachment of the respective lower column tray to the downcomer wall(s) of the downcomer of the respective upper column tray by way of the column internals mounting angles.
Furthermore, it can be provided that the at least one downcomer comprises mounting points at its ends facing the column for the attachment to the column. For example, holes can be provided in the downcomer wall(s) with which the downcomer is bolted to strips which are fixedly attached to the column in the interior of the column, for example, welded thereto. The downcomer then assumes a supporting and stabilizing function, the column trays are no longer attached only over their circumference to the column wall.
Furthermore, the invention also relates to a column internals mounting angle with at least one first mounting point for the attachment to an upper column tray, at least one second mounting point for the attachment to a lower column tray and an adjustment means for adjusting a vertical distance between the at least one first mounting point and the at least one second mounting point for use in an assembly kit according to one of the claims 1-14. This column internals mounting angle allows for a very simple attachment of the respective lower column tray to the downcomer of the respective upper column tray, whereby greater stability of the entire assembly kit is obtained. With the adjustment means for adjusting the vertical distance between the two mounting points, tolerance variations occurring during production can easily be compensated and the column tray can be leveled in the horizontal direction, so that a uniform liquid flow over the column tray is obtained.
In addition, the invention also relates to a mass transfer column having at least one assembly kit as described above attached in the column interior. Of course, several assembly kits can be mounted one above the other in the column. It is also possible to connect the assembly kits to each other in the manner already described by way of the column internals mounting angles and to thus increase stability. The lower column tray of the upper assembly kit then corresponds to the column tray referred to above as the “upper column tray”, and the upper column tray of the lower assembly kit corresponds to the column tray referred to above as the “lower column tray”. The upper column tray of the lower assembly kit is therefore attached to downcomer walls of the downcomer/s of the lower column tray of the upper assembly kit.
The invention shall be further illustrated below in more detail using the figures, where
In
Bottom 9 of depressed inlet zones 8 of upper column tray 2 as well as lower column tray 3 is stepped downwardly in comparison to adjoining mass transfer regions 37 of upper column tray 2 and mass transfer regions 39 of lower column tray 3 and connected by way of lateral walls 38 to adjoining mass transfer regions 37 and 39, respectively.
As can be seen from
Each downcomer wall 7 of central downcomer 6 is formed substantially rectangular. Along its short sides 13, which extend in the longitudinal direction of the column, each downcomer wall 7 comprises attachment options for the attachment to the column. In the case illustrated, attachment openings 14 are provided with which each downcomer wall 7 can be attached to the interior of the column wall. For example, it can be provided that longitudinal struts are welded to the interior of the column, to which downcomer walls 7 are bolted by way of attachment openings 14. Attached to outer sides 15 of downcomer walls 7 are column internals mounting angles 16. Column internals mounting angles 16 are attached to outer sides 15 of downcomer walls 7 with at least one first mounting point 17.
Upper column tray 2 is connected in the same manner to downcomer walls 11 of lateral downcomers 10 of lower column tray 3 of a further assembly kit disposed thereabove. However, the lateral downcomers comprise no cross struts, but reinforcement supports 36 which are attached to the inner sides of downcomer walls 11 at the point where column internals mounting angle 16 are arranged at the outer side of downcomer walls 11.
The mode of operation of lower column tray 3 and upper column tray 2 arranged thereabove shall be briefly described below. During operation of the column, a gas flows from below through the column and assembly kits 1 mounted therein with lower column trays 3 and upper column trays 2. A liquid is introduced from above onto column trays 2, 3. On upper column tray 2, the liquid arrives at depressed inlet zones 8 through lateral downcomers 10. Once a liquid level that exceeds the height of lateral wall 38 of depressed inlet zones 8 has been reached, the liquid flows over mass transfer regions 37 of upper column tray 2. The gas flows through gas passage openings 4 and is exposed to the liquid. The liquid flows towards central downcomer 6 and is discharged via central downcomer 6 onto lower column tray 3 There, the liquid enters depressed inlet zone 8 until a certain level has been reached and then flows through mass transfer regions 39 of lower column tray 3. Gas flows through gas passage openings 4 through lower column tray 3 and is also exposed to the liquid. The liquid then flows outwardly to lateral downcomers 10 and there flows down onto upper column tray 2 arranged therebeneath of a further assembly kit 1.
This example describes dual-flow column trays. However, the column internals mounting angles can also be used for single-flow column trays in which each column tray comprises only one lateral downcomer.
The use of column internals mounting angles with multi-flow column trays, e.g. four-flow column trays, is likewise possible. The depressed inlet zone of the column trays can possibly be dispensed with.
Column internals mounting angle 16 can be used for single-flow or multi-flow column trays. The recess in the back of the column internals mounting angle can also be dispensed with.
The mode of operation of column internals mounting angles 16 shall now be explained in more detail below with reference to
Nevertheless, an additional attachment of respective upper column tray 2 to lower column tray 3 of an assembly kit 1 arranged thereabove can also be provided, as shown in
As already described, it is also possible to attach the column internals mounting angles to the inner sides of the downcomer walls.
Number | Date | Country | Kind |
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102018100573.3 | Jan 2018 | DE | national |