The present invention relates to systems combining at least one carburetor with a fuel injection system. In particular, the present invention relates to a system for mounting a fuel injector in the intake tract of an engine utilizing a carburetor system.
Conventional carburetors may be used by vehicles to achieve maximum horsepower. Conventional carburetors are mechanical devices. Tuning a conventional carburetor requires physical manipulation of the carburetor. This tuning may be performed with a screwdriver or similar tool.
Electronic fuel injection (EFI) systems may be used by vehicles to produce a smoother running engine and produce more torque when compared to carburetor vehicles. EFI systems are computer-controlled. Tuning an EFI system requires manipulation of software parameters.
Known systems utilize either a carburetor or an EFI system. There is no known system that incorporates an EFI system with a carburetor system, or an EFI system to tune a carburetor system.
This background information is provided to reveal information believed by the applicant to be of possible relevance to the present invention. No admission is necessarily intended, nor should be construed, that any of the preceding information constitutes prior art against the present invention.
With the above in mind, embodiments of the present invention are related to a combination system including a carburetor in fluid communication with an engine intake tract and a fuel injector in fluid communication with the engine intake tract.
The combination system may also include a fuel injector mount adapted to secure the fuel injector. The fuel injector mount may be located on a manifold body.
The combination system may further include a fuel injector mount adapted to secure the fuel injector. The fuel injector mount may be located on the carburetor.
The combination system may include a spacer plate secured to the fuel injector and in fluid communication with the engine intake tract.
The spacer plate may be located between the carburetor and the manifold.
The spacer plate may include a fuel injector and a fuel inlet port. The fuel injector mount may be adapted to secure the fuel injector. The fuel inlet port may be adapted to receive a fluid from the fuel injector.
The spacer plate may include a plurality of fuel injector mounts and a plurality of fuel inlet ports. The plurality of fuel injector mounts may be adapted to carry a plurality of fuel injectors. The plurality of fuel inlet ports may be adapted to receive a fuel from a respective fuel injector.
The fuel injector may be in electrical communication with a computer adapted to control the amount of fuel entering the engine intake tract from the fuel injector to achieve a target air fuel ratio.
The combination system may include a wiring connector in electrical communication with the fuel injector and the computer.
The computer may be in electrical communication with a sensor positioned to measure a value indicative of an actual air fuel ratio.
The fuel injector may be secured to a fuel rail and adapted to receive a fluid from the fuel rail.
The combination system may include a fuel injector and a spacer plate. The space plate may be in fluid communication with a carburetor and include a fuel inlet port in fluid communication with the fuel injector and a fuel injector mount adapted to secure the fuel injector.
The fuel injector may be secured to a fuel rail and adapted to receive a fluid from the fuel rail.
The carburetor may be secured to a top side of the spacer plate.
The fuel injector may be in electrical communication with a computer adapted to control the amount of fuel entering the engine intake tract from the fuel injector to achieve a target air fuel ratio.
The combination system may include a wiring connector in electrical communication with the fuel injector and the computer.
The computer may be in electrical communication with a sensor positioned to measure a value indicative of an actual air fuel ratio.
The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Those of ordinary skill in the art realize that the following descriptions of the embodiments of the present invention are illustrative and are not intended to be limiting in any way. Other embodiments of the present invention will readily suggest themselves to such skilled persons having the benefit of this disclosure. Like numbers refer to like elements throughout.
Although the following detailed description contains many specifics for the purposes of illustration, anyone of ordinary skill in the art will appreciate that many variations and alterations to the following details are within the scope of the invention. Accordingly, the following embodiments of the invention are set forth without any loss of generality to, and without imposing limitations upon, the claimed invention.
In this detailed description of the present invention, a person skilled in the art should note that directional terms, such as “above,” “below,” “upper,” “lower,” and other like terms are used for the convenience of the reader in reference to the drawings. Also, a person skilled in the art should notice this description may contain other terminology to convey position, orientation, and direction without departing from the principles of the present invention.
Furthermore, in this detailed description, a person skilled in the art should note that quantitative qualifying terms such as “generally,” “substantially,” “mostly,” and other terms are used, in general, to mean that the referred to object, characteristic, or quality constitutes a majority of the subject of the reference. The meaning of any of these terms is dependent upon the context within which it is used, and the meaning may be expressly modified.
An embodiment of the invention, as shown and described by the various figures and accompanying text, provides a system to combine the benefits of a carburetor system with those of an electronic fuel injection system. Throughout this detailed description, an electronic fuel injection system may be referred to as a fuel injection system, an EFI, or a fuel injector.
The present invention advantageously allows for an electronic fuel injection system to be integrated into vehicles with carburetor systems resulting in a combination system 100. This may be accomplished by adding a fuel injector 36 to the intake tract of the fuel intake system. The fuel injector 36 may provide fuel to supplement the fuel provided by at least one carburetor 32. This advantageously allows for the air fuel ratio, mass air flow, manifold absolute pressure, or throttle position sensor, to be tuned, i.e., optimized, for peak performance. The present invention advantageously provides for a combination at least one carburetor/fuel injection unit that may be manufactured or retrofitted to an existing carburetor system with one or more fuel injectors 36.
In an embodiment of the invention, as depicted in
By way of example, and not as a limitation, the fuel injector 36 may be used in combination with at least one carburetor and physically located on a spacer plate 31 between at least one carburetor 32 and the manifold 33. In such an embodiment, the spacer plate 31 may have one or more fuel injector mounts 34 and one or more fuel inlet ports 35. More specifically, as at least one carburetor allows a certain amount of fuel into the engine, the fuel injector may supplement that amount of fuel depending on whether or not it is determined that the air fuel ratio is too lean, which is the result of too much air and not enough fuel, to too rich, which is the result of too much fuel and not enough air. Accordingly, if it is determined that the air fuel ratio is too lean, the fuel injector may provide additional fuel into at least one carburetor to make the air fuel ratio more rich. Similarly, if it is determined that the air fuel ratio is too rich, then the fuel injector may be configured so as not to introduce additional fuel into at least one carburetor so as to prevent the air fuel ratio from becoming even more rich.
The spacer plate 31 may accommodate one or more fuel injectors 36. As depicted, for example, in
A wiring harness (not shown) may be secured to a wiring connector 37 (illustrated in
The computer may be positioned in communication with at least one EFI sensor. EFI sensors, by way of example, and not as a limitation, may include oxygen sensors, MAF sensors, MAP sensors, TPS, or the like.
More particularly, in one embodiment the computer may be positioned in communication with an oxygen sensor positioned adjacent the exhaust tract. Those skilled in the art will appreciate that more than one oxygen sensor may be provided in a vehicle and that such a sensor may be used in combination with one or more additional sensors. By sensing the oxygen in the exhaust, it may be readily determined whether or not the air fuel ratio is too rich or too lean. Accordingly, upon determining whether or not the air fuel ratio is too rich or too lean, the computer may control whether or not the fuel injector 36 allows for additional fuel to be introduced into the carburetor system.
In another embodiment, the computer may be positioned in communication with a mass air flow sensor positioned adjacent to the air intake of the engine. Those skilled in the art will appreciate that more than one mass air flow sensor may be provided in a vehicle and that such a sensor may be used in combination with one or more additional sensors. By sensing the air mass provided to the engine, it may be readily determined whether or not the air fuel ratio is too rich or too lean. Accordingly, upon determining whether or not the air fuel ratio is too rich or too lean, the computer may control whether or not the fuel injector 36 allows for additional fuel to be introduced into the carburetor system.
In another embodiment, the computer may be positioned in communication with a manifold absolute pressure sensor positioned adjacent to the manifold interior. Those skilled in the art will appreciate that more than one manifold absolute pressure sensor may be provided in a vehicle and that such a sensor may be used in combination with one or more additional sensors. By sensing the pressure within the manifold, it may be readily determined whether or not the air fuel ratio is too rich or too lean. Accordingly, upon determining whether or not the air fuel ratio is too rich or too lean, the computer may control whether or not the fuel injector 36 allows for additional fuel to be introduced into the carburetor system.
In another embodiment, the computer may be positioned in communication with a throttle position sensor positioned adjacent to the throttle. Those skilled in the art will appreciate that more than one throttle position sensor may be provided in a vehicle and that such a sensor may be used in combination with one or more additional sensors. By sensing the throttle position, it may be readily determined whether or not the air fuel ratio is too rich or too lean. Accordingly, upon determining whether or not the air fuel ratio is too rich or too lean, the computer may control whether or not the fuel injector 36 allows for additional fuel to be introduced into the carburetor system.
Those skilled in the art will realize that additional sensors may be used to determine whether or not a fuel mixture is optimized for vehicle performance. The inventive system may utilize any such sensor to determine whether or not fuel should be provided to the carburetor system by the fuel injector 36.
The present invention may be provided by a combination at least one carburetor and electronic fuel injection unit that may be manufactured and provided as such, i.e., packaged as a combination at least one carburetor and electronic fuel injection unit. In such an embodiment, one or more fuel injectors may be integrated into the carburetor assembly, a joint housing containing at least one carburetor and the fuel injectors, or the like. Such an embodiment may be used with or without a spacer plate.
Those skilled in the art will appreciate that the present invention may also be provided as a kit. The kit may advantageously allow for the combination of at least one carburetor with an electronic fuel injection unit to be customized with the specific number of fuel injectors that may be desired. For example, the kit may include at least one carburetor, at least one spacer plate that may include fuel injector ports, or at least one carburetor that includes fuel injector ports to receive fuel injectors. The kit may also include a number of fuel injectors that may be positioned to interface with at least one carburetor so that additional fuel may be introduced into the engine upon determination that the air fuel ratio is too lean. If it is determined by the user that additional fuel injectors may be necessary to achieve a desired air fuel ratio, then the kit configuration of the present invention advantageously allows the user to add an appropriate number of fuel injectors that may be necessary.
While specific locations for fuel injectors 36 used in combination with at least one carburetor 32 are shown and described herein, one or more fuel injectors 36 may be used in combination with at least one carburetor and located anywhere along the intake tract of the engine. In such a configuration, at least one carburetor 32 may be the primary source of fuel for the vehicle. However, at least one carburetor 32 may be tuned to provide a lean fuel mixture, which may not provide adequate fuel for desired or peak vehicle performance. One or more fuel injectors 36 may be used to supplement the fuel supply from at least one carburetor 32. Such a system combines benefits of a carburetor system with the benefits of an EFI system. By tuning at least one carburetor to a lean fuel mixture, fuel efficiency may be optimized by providing fuel from the fuel injectors 36 to the engine only when additional fuel is needed. Through the appropriate tuning of the carburetor 32, the system may never have more fuel than is required, i.e., a rich mixture.
The present invention also contemplates retrofitting a carburetor system. More specifically, in a vehicle that utilizes a carburetor system, the present invention may be used to retrofit such a system to provide a combination at least one carburetor and electronic fuel injection system. In such a system, the spacer plate 31, illustrated in
By way of example, and not as a limitation, at least one carburetor may be tuned by measuring and setting an AFR. An ideal mixture of fuel delivered to the engine may have a 14.7:1 AFR. At least one carburetor 32 of the inventive system may be tuned to deliver less fuel than required to achieve this ratio. At least one carburetor 32 may be tuned to deliver adequate fuel to create an AFR greater 14.7:1. By way of example, and not as a limitation, at least one carburetor 32 may be tuned to deliver adequate fuel to create an AFR greater than 14.7:1. Again, as an example and not as a limitation, the carburetor 32 may be tuned to deliver adequate fuel to create an AFR in the range of 16:1-14.8:1. In one embodiment, at least one carburetor 32 may be tuned to deliver adequate fuel to create a 15.2:1 AFR. Similar tuning may be performed utilizing MAF, MAP, or TPS in any combination, in place of, or in addition to, AFR.
As noted above, an oxygen sensor may be disposed in the exhaust path of the vehicle. A computer may utilize the oxygen sensor to determine the AFR 39. Utilizing measurements from the oxygen sensor, the computer may determine the required amount of fuel to inject to the system 40. The computer may then direct one or more fuel injectors 36 to provide the required amount of fuel and bring the AFR to its ideal value 41.
The ideal AFR value may be programmable and may be adjusted to account for changes to the desired performance of the vehicle. The computer may be remotely programmed with a target, ideal AFR. The ideal AFR may be programmable based on variable parameters including, by way of example, and not as limitation, environmental conditions, engine performance, engine characteristics, or the like.
Using the oxygen sensor, the computer senses the AFR of the mixture entering the engine and determines how much additional fuel the one or more fuel injectors 36 should provide to the system to obtain desired or optimal performance. Desired performance may be based on, by way of example, and not limitation, the following factors: horsepower produced by the vehicle, ability to start the engine, performance of the vehicle in cold weather, performance of the vehicle in hot weather, altitude at which the vehicle is operated, performance of the vehicle at low speed, performance of the vehicle at high speed, power output of the vehicle throughout the RPM range of the engine, fuel efficiency of the vehicle, or the like.
A mass air flow sensor may be disposed in the air intake path of the vehicle. A computer may utilize the mass air flow sensor to determine the MAF 60. Utilizing measurements from the mass air flow sensor, the computer may determine the required amount of fuel to inject to the system 61. The computer may then direct one or more fuel injectors 36 to provide the required amount of fuel to optimize engine performance given the measured MAF 62.
Using the mass air flow sensor, the computer senses the MAF of the air entering the engine and determines how much additional fuel the one or more fuel injectors 36 should provide to the system to obtain desired or optimal performance.
A manifold air pressure sensor may be disposed in the manifold of the vehicle. A computer may utilize the manifold air pressure sensor to determine the MAP 64. Utilizing measurements from the manifold air pressure sensor, the computer may determine the required amount of fuel to inject to the system 65. The computer may then direct one or more fuel injectors 36 to provide the required amount of fuel to optimize engine performance given the measured MAP 66.
Using the manifold air pressure sensor, the computer senses the MAP of the manifold and determines how much additional fuel the one or more fuel injectors 36 should provide to the system to obtain desired or optimal performance.
A throttle position sensor may be disposed in communication with the throttle of the vehicle. A computer may utilize the throttle position sensor to determine the throttle position 68. Utilizing measurements from the throttle position sensor, the computer may determine the required amount of fuel to inject to the system 69. The computer may then direct one or more fuel injectors 36 to provide the required amount of fuel to optimize engine performance given the measured throttle position 70.
Using the throttle position sensor, the computer senses the throttle position and determines how much additional fuel the one or more fuel injectors 36 should provide to the system to obtain desired or optimal performance.
In one embodiment, the desired, or goal, AFR may be adjusted remotely. The adjusted AFR value may be wirelessly communicated to the system. The computer may adjust the amount of fuel provided to the engine to reach the adjusted AFR. In one embodiment, the sensed AFR value may be wirelessly communicated to a remote location. Adjustments to the actual AFR value may be made by wirelessly communicating, from a remote location, changes to the amount of fuel that may be added to the system. That is, the oxygen level may be sensed locally, the AFR may be calculated locally or remotely, and the amount of fuel provided by each of the at least one fuel injectors may be controlled locally or remotely.
A remote location may be defined as a location external to, or disconnected from, the vehicle in which the engine utilizing the system is located.
Some of the illustrative aspects of the present invention may be advantageous in solving the problems herein described and other problems not discussed which are discoverable by a skilled artisan.
While the above description contains much specificity, these should not be construed as limitations on the scope of any embodiment, but as exemplifications of the presented embodiments thereof. Many other ramifications and variations are possible within the teachings of the various embodiments. While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best or only mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the description of the invention. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
Thus the scope of the invention should be determined by the appended claims and their legal equivalents, and not by the examples given.
This application claims the benefit under 35 U.S.C. §119(e) of U.S. Provisional Patent Application Ser. No. 62/217,321 which was filed on Sep. 11, 2015 and titled Combination Carburetor and Fuel Injection System and Associated Methods, the entire content of which is incorporated herein by reference
Number | Date | Country | |
---|---|---|---|
62217321 | Sep 2015 | US |