Materials handling facilities such as warehouses or retail stores often provide durable item carriers to users, who may utilize the item carriers when transporting items throughout the facilities. For example, such facilities commonly provide users with carts, e.g., large vessels formed from metal or plastic that are configured to travel on wheels, as well as baskets or totes having substantially smaller vessels that may be carried by users with one or more handles.
If a user identifies one or more items that he or she intends to retrieve from a shelf or other location within a materials handling facility, the user may remove the items, place the items into an item carrier, and transport the items in the item carrier to an intended destination such as a distribution station or cash register, where the user may transfer the items from the item carrier to another facility at the destination or otherwise transition the items to another human operator or automated agent. When the user transfers the items at the intended destination, or transitions the items to the human operator or the automated agent, the user or the human operator must manually remove the items from the item carrier, and then relinquish control over the item carrier back to the materials handling facility. If such items feature an awkward or unmanageable shape, or lack a handle, the items may be removed from the item carrier and placed inside a plastic or fabric bag, or like container, to aid in the transfer or transition thereof.
Although durable item carriers such as baskets, totes or carts are effective and useful in enabling users to transport items throughout a materials handling facility, the processes by which users may purchase or otherwise check out such items are presently plagued by physical limitations and delays, in that the items must be removed from the item carrier before being placed in a bag or like container that may be released to the user. Such actions, whether performed by a staff member or a user, necessarily slow the rate at which the user may complete a transaction for the items, or otherwise take control of such items. Moreover, many bags in which such items may be placed are flimsy and formed from materials having relatively low shear strengths or yield stresses, such as paper or plastic.
As is set forth in greater detail below, the present disclosure is directed to combination carrying devices that may be utilized by users in materials handling facilities or like environments. More specifically, the systems and methods disclosed herein include totes or other carrying devices including baskets having rigid structural frames and bags provided within such frames, with a shape and storage capacity corresponding to the frames of the baskets. The carrying devices may be configured such that the bags are folded and held into place or nested within the baskets, which may feature retractable handles mounted along an outer rim of an upper perimeter, thereby enabling the carrying devices to be stacked. The bags may include side panels and end panels, with the side panels having longer dimensions and/or larger areas than the end panels, as well as folded handles that are disposed within an inner rim of the upper perimeter. Users may use the combination carrying devices to transport items within a materials handling facility and, upon completing a picking of items from inventory locations within the materials handling facility, lift the bag by the handles, thereby removing the bag and the items therein from the basket, and carry the bag, and the items, to an intended destination. For example, if the user has retrieved items from one or more inventory locations, and the items are to be transitioned to a packing station or conveyor, the user may lift the bag by the handles, thereby removing the bag and the items from the basket collectively, and transition the bag and the items to a packing station or onto a conveyor as a single unit, rather than removing each item from the basket and transitioning the items to the packing station or onto the conveyor individually.
As used herein, a “materials handling facility” may include, but is not limited to, warehouses, distribution centers, cross-docking facilities, order fulfillment facilities, packaging facilities, shipping facilities, rental facilities, libraries, retail stores or establishments, wholesale stores, museums, or other facilities or combinations of facilities for performing one or more functions of material or inventory handling for any purpose.
Referring to
The long sides 112, the short sides 114 and the bottom 116 define a tapered or frustopyramidal hollow volume 115, e.g., a hollow cavity having a shape corresponding to a frustrum of a pyramid, or a pyramidal frustrum, for receiving one or more items therein. The volume 115 has a substantially rectangular horizontal cross-section with areas of descending size, from top to bottom, beginning with an area defined by upper edges of the long sides 112 and the short sides 114, and concluding with an area of the bottom 116. Additionally, the bag 110 further includes a pair of handles 120. Each of the pair of handles 120 comprises a handle panel or handle extension joined to one of the long sides 112 by a flap 122 that is formed integrally therewith, and further includes a slot 124 for accommodating one or more hands of a user (not shown).
Like the bag 110, the basket 150 includes a pair of long sides 152, a pair of short sides 154 and a bottom 156 which also define a tapered or frustopyramidal hollow volume 155 for receiving the bag 110 and the contents thereof within. The long sides 152 and the short sides 154 have substantially trapezoidal shapes, and the bottom 156 has a substantially rectangular shape. Additionally, and also like the bag 110, the volume 155 has a substantially rectangular horizontal cross-section with areas of descending size, from top to bottom, beginning with an area defined by upper edges of the long sides 152 and the short sides 154, and concluding with an area of the bottom 156.
As is shown in
As is shown in
Accordingly, the combination carrying devices of the present disclosure, including but not limited to the combination carrying device 100 of
In accordance with the present disclosure, bags may be formed from flexible materials that define a cavity for receiving one or more objects therein, and may include handles extending from flaps provided along at least one side of the bags which enable the bags to be removed from the baskets, with the objects therein, when the items are to be transitioned from one state to another. According to some implementations, the handles may constitute substantially planar elements defined by chords, bases or segments which are connected to one or more flaps extending along opposing lengths of the bags. According to some other implementations, the bags may include pairs of straps or strap-like handles corresponding to different uses thereof. For example, a bag may include a pair of handles on opposing sides thereof, including a pair of long handles for carrying the bag about a shoulder or forearm, and a pair of short handles for carrying the bag by hand or for removing the bag from a basket in which the bag is nested. The handles of the present disclosure may include reinforcement stitching in selected locations thereof, including about all or a portion of a perimeter of an opening for a hand, arm or shoulder, or along all or a portion of a length of a strap.
Using one or more of the carrying devices disclosed herein, items may be transitioned from picking to packing, or from picking to a conveyor, at the conclusion of a working or shopping experience, or at another appropriate time. The baskets may be formed from one or more durable materials, and may be configured to receive and maintain the bags in place therein. Additionally, the baskets may be provided with two or more handles mounted along and outside of an upper perimeter, such that the handles do not interfere with the insertion or removal of the bags, and enable the baskets to be stored in a stack or other like arrangement, with bags interleaved therein.
For example, the bags may be formed from any type or form of flexible materials, e.g., one or more panels of such materials, including but not limited to knitted, woven or non-woven fabrics, natural or synthetic leathers or canvases, or other like materials that may be joined at one or more edges thereof, such as by stitching. Preferably, the materials from which the bags are formed are sufficiently structurally sound such that the bags remain erect even after the bags have been removed from their respective baskets, and are yet flexible enough to be folded and deposited within the baskets in a manner that causes the bags to be held in place therein. Additionally, the bags are preferably formed with rectangular cross sections and in tapered, frustopyramidal shapes that conform to interior volumes of the baskets in which the bags are placed.
In some implementations, the bags may be formed from one or more panels of fibrous fabrics that are formed at least in part from paper, cotton or recycled plastics, including but not limited to fabrics comprising blends of cotton or like materials and materials comprising recycled plastics, thereby providing the bags with enhanced hydrophobicity to repel liquids or other stain-forming matter. For example, in some implementations, the bags may be formed from non-woven plastic polypropylene materials, while in other implementations, the bags may be formed from woven fabrics including polypropylene or polyethylene fibers. Moreover, the bags may be formed from materials that are laminated on one or both sides thereof, and such materials from which the bags are formed may be selected on any basis. Laminating or otherwise reinforcing or protecting such materials enables the bags to be used, washed and reused on several occasions. For example, where the bags disclosed herein are intended to be reused by customers who received them from a retail establishment, or by the retail establishment that furnished the bags to the customers, such materials may selected based on their durability and capacity to withstand repetitive cleaning and reuse in a variety of environments.
The bags may also include handles provided on long sides thereof, within polygonal shapes or flaps extending along all or a portion of the long sides of the bag. Such shapes or flaps ensure that tensile forces provided by a customer who is holding a bag from above, by the handles, are evenly distributed throughout the length of the bag, and not concentrated about one or more likely points of failure. The handles may include one or more slots defined by elongated holes that are aligned substantially parallel to the long sides of the bag. Such slots may be may be reinforced, as necessary, with perimeter stitching.
In accordance with the present disclosure, baskets may be formed in tapered, frustopyramidal shapes corresponding to such tapered, frustopyramidal shapes of the bags provided therein, and from plastic, wood, metal or other durable materials that provide structural support and orientation of bags and the contents thereof. For example, the baskets may be formed from one or more types of thermosetting plastics such as epoxy or phenolic resins, polyurethanes or polyesters, as well as polyethylenes, polypropylenes or polyvinyl chlorides. In some implementations, the baskets may be substantially solid, e.g., without holes or other perforations therein. In some other implementations, however, the baskets may be provided with slots or holes, in a regular or irregular lattice or other arrangement. Additionally, the baskets may include two or more handles that are provided on an upper perimeter and mounted to exterior surfaces thereof. According to some implementations, a pair of handles, each having lengths corresponding approximately to half of the upper perimeter may be mounted to central points about the upper perimeter with pivotable or rotatable connections, such that that ends of the handles may pivot or rotate about such points from a lowered position along the upper perimeter to a raised position where the ends may be joined above the baskets. Such handles may include one or more ergonomically designed features that are provided in order to enhance the comfort of a user who is transporting a combination carrying device using his or her hands or arms, such as perpendicular joints having rounded shapes.
The tapered, frustopyramidal shapes of the baskets, and the mounting of the handles along exterior surfaces thereof, enable combination carrying devices including such baskets to be stacked with or without bags provided therein. For example, two or more combination carrying devices having bags disposed in baskets may be stacked with the devices oriented upwardly, e.g., with openings of the volumes defined by such bags and baskets aligned in a vertically upward manner, such as is shown in the combination carrying device 100 of
Additionally, the baskets may further include slits, clips or other features, or combinations of features, that are designed to correspond with one or more pockets, tabs or other features, or combinations of features, of bags and aligned to nest a bag in place therein. When a bag is nested within a basket, such features ensure that the bag may not be removed from the basket without further manual interaction that releases the edges from beneath such features. For example, according to some implementations, a bag may include a pocket or other open portion provided along one or more of the outer sides thereof, and a basket may include one or more hooks or other features provided along one or more of the inner sides thereof for receiving at least the pocket or another portion of the bag therein. The bag may be releasably nested within the basket when at least a portion of a pocket is received within a hook, e.g., between at least a portion of the hook and the inner surface on which the hook is provided.
Alternatively, according to some other implementations, a bag may include one or more stitched tabs or extensions provided along an outer surface thereof, e.g., at one or more corners defined by an intersection between two or more of the panels thereof. The stitched tabs or extensions may include narrow sections for joining the tabs or extensions to the outer surface of the bag, and broader sections at distal ends thereof, with such broader sections formed by folds, turns or knots of fabric or other like material. The baskets may include slots provided along inner surfaces thereof, e.g., at one or more corners defined by an intersection between two or more of the panels thereof, with such slots sized to accommodate at least a portion of the tabs or extensions therein.
In this regard, such features may ensure that when a plurality of the combination carrying devices are provided in a stack, a pocket of the bag may be provided within a hook of the basket, or a tab of the bag may be slid into a slot of the basket, thereby causing the bag to remain nested within the basket when a customer retrieves one of the combination carrying devices from the stack. When the bag is releasably nested within the basket, e.g., by way of a hook-and-pocket combination, or a tab-and-slot combination, the bag will not remain attached to a basket provided beneath the combination carrying device in the stack. Such features thereby maintain the bag releasably nested within the basket, and also ensure that the bag does not collapse within the basket.
Moreover, the baskets may also include clips or similar features which lock the baskets together when such baskets are stacked without bags nested therein, yet do not lock the baskets together when such baskets are stacked with bags nested therein. Such clips or other features permit baskets that are nested with bags to be stacked in an unlocked or removable configuration, while locking baskets that do not include bags in a fixed configuration. Thus, baskets that are nested with bags may be placed alongside baskets which lack bags near an entrance or an exit to a materials handling facility in separate stacks, enabling users to retrieve baskets that are nested with bags from one of the stacks, but preventing users from retrieving baskets which lack bags from the other of the stacks.
Additional features and advantages of the combination carrying devices, and the bags or baskets associated therewith, are set forth in greater detail below.
Referring to
As is shown in
Referring to
Those of ordinary skill in the pertinent arts will recognize that the bags provided in the combination carrying devices of the present disclosure may be formed from any number of panels of appropriate fabric-based materials, including one or more knitted, woven or non-woven fabrics, as well as natural or synthetic leathers, canvases or other like materials. Such materials may be stitched together at appropriate locations to form one or more seams. As is discussed above, the bags may include handles formed from one or more polygonal or rounded shapes, rather than in a substantially linear fashion, thereby enhancing the strength of the handles at one or more anticipated failure points along slot perimeters, and distributing forces associated with lifting and carrying such bags along one or more lengths thereof. Additionally, reinforcement stitches may be provided, where necessary, to enhance the durability and survivability of such bags during and after use thereof.
Referring to
As is shown in
As is further shown in
Although the handles 320 of
As is discussed above, the bags of the present disclosure may include any number of handles of any type or form, including one or more planar handles, such as is shown in
The bags of the present disclosure, such as the bag 310 of
Although the pairs of long handles 320L and the pairs of short handles 320S are substantially semicircular in shape, those of ordinary skill in the pertinent arts will recognize that straps or strap-like handles, such as the long handles 320L or the short handles 320S of
According to some implementations of the present disclosure, the bags may be formed in a single-piece construction from a piece of fabric that is properly cut and shaped, and may be subsequently stitched or joined in order to define a volume that corresponds to an interior of a basket and may be nested therein. Referring to
As is shown in
Additionally, as is also shown in
As is shown in
Additionally, as is also shown in
Forming a bag from a single piece of fabric, such as the single pieces 410 of
Those of ordinary skill in the pertinent arts will recognize, however, that the bags of the present disclosure may be formed from any number of pieces of fabric or other sufficiently strong materials, and are not limited to construction from single pieces, such as the single pieces 410 of
As is discussed above, the combination carrying devices of the present disclosure include baskets formed from suitably durable materials which have shapes and volumes corresponding to a bag, such as one of the bags 110, 210, 310 of
Referring to
Moreover, although the long sides 552, the short sides 554 and the bottom 556 are shown in
Referring to
Furthermore, the perspective view and the side view of the basket 550 in
As is discussed above, the baskets and bags disclosed herein may be formed of any size and may have any dimensions. For example, in one implementation, a basket may have a height of approximately ten to fifteen inches (10-15″), a length of approximately twelve to twenty-four inches (12-24″) and a width of approximately nine to eighteen inches (9-18″), and may define tapered volumes for receiving and nesting a bag therein. Such baskets may further include rotatable handles having a maximum length of approximately six to nine inches (6-9″). The bags may have any heights, lengths, widths or volumes corresponding to the heights, lengths, widths or volumes of the baskets, and may be sized to be accommodated within such baskets.
As is discussed above, the handles of the baskets of the combination carrying devices disclosed herein may have lengths corresponding to the upper perimeter of volumes defined by such baskets, and may be rotatably mounted and aligned near a center of a long side of the baskets along the upper perimeter, such that the handles may be rotated upwardly and inwardly to enable the combination carrying devices to be carried by a user, or downwardly and outwardly to enable the bags to be removed from the baskets or to enable the baskets to be stacked. The rotatable mounting and alignment of the handles further may provide additional clearance for items that are substantially taller than either of the long sides or the short sides of the baskets to be carried within bags nested therein.
Referring to
Referring to
As is discussed above, however, the handles 660 may be rotated upwardly and inwardly, such that the handles 660 meet above the volume 615 of the bag 610, and enable a user to carry the combination carrying device 600 throughout a materials handling facility. Referring to
As is further shown in
As is also discussed above, the combination carrying devices of the present disclosure may include bags and baskets, as well as one or more features that enable a bag to be nested within a basket, and releasably secured in place until a user elects to extract the bag from the basket. Such baskets may include one or more slits, clips or other features that are provided to mate with a pocket, tab or other feature on a bag in order to releasably maintain the bag within the basket. Referring to
As is shown in
In accordance with implementations of the present disclosure, the pockets 718 of the bag 710 and the flat hooks 758 of the basket 750 are provided to mate with one another when the bag 710 is nested within the basket 750, thereby releasably maintaining the bag 710 within the basket 750. The hook 758 and the short side 754 may define a narrow gap into which the pocket 718 may be inserted. According to some implementations of the present disclosure, the hook 758 may be releasably biased into the short side 754, such that a human operator or machine may separate the hook 758 from the short side 754 and open a nominal (e.g., three-sixteenths of an inch) gap therebetween in order to insert at least a portion of the pocket 718 therein. The degree or extent of the bias provided by the hook 758 may be sufficiently high enough to maintain the bag 710 within the basket 750 during normal use of the combination carrying device 700, yet sufficiently low enough to allow the bag 710 to be extracted from the basket 750 by simply raising the bag 710 therefrom by the handles 720.
Maintaining the bag 710 within the basket 750 of the combination carrying device 700 using the hook 758 and the pocket 718 enables the combination carrying device 700 to be stacked in a nested configuration along with other combination carrying devices 700, with bags 710 interleaved with each of the baskets 750. In this regard, a user may retrieve one of the combination carrying devices 700 from the stack upon arriving at a materials handling facility with confidence that the bag 710 will remain within the basket 750 of the combination carrying device 700 that he or she has retrieved. Maintaining the bag 710 within the basket 750 of the combination carrying device 700 also enables a user to transition the items from the basket 710 as a single unit by removing the bag 710 and the contents thereof from the basket 750 by lifting the handles 720. Such a quick transition is beneficial when moving picked items to a packing station, when checking out at a retail establishment and/or at other transition points where a separate step of removing items from a basket and/or bagging of removed items is traditionally required.
Although the combination carrying device 700 of
Referring to
As is shown in
The tabs 818 may include portions of varying thicknesses. For example, in some implementations, the tabs 818 may be formed from straps or other like materials that are folded or creased at a distal end thereof, with the ends of each of the straps joined to either or both of a long side 812 and a short side 814, and the fold or crease of the straps defining a wider terminus at a distal end of the tabs 818. Alternatively, the tabs 818 may include one or more additional folds, creases or knots at distal ends thereof.
As is also shown in
In accordance with some implementations of the present disclosure, the tabs 818 of the bag 810 and the slots 858 of the basket 850 are provided to mate with one another when the bag 810 is nested within the basket 850, thereby releasably maintaining the bag 810 within the basket 850. The dimensions of the slot 858 of the baskets 850 may be selected based on one or more dimensions of the tabs 818 of the bags 810. For example, the slot 858 of a basket 850 may be formed to snugly accommodate the tab 818 of a bag 810, such that friction or biasing forces maintain the tab 818 within the slot 858, and the bag 810 within the basket 850 accordingly. According to some implementations of the present disclosure, the slot 858 and the bag 818 may each have a nominal (e.g., three-sixteenths of an inch) gap thickness. The degree or extent of the friction or bias provided by the slot 858 may be sufficiently high enough to maintain the bag 810 within the basket 850 during normal use of the combination carrying device 800, yet sufficiently low enough to allow the bag 810 to be extracted from the basket 850 by simply raising the bag 810 therefrom by the handles 820.
As with the combination carrying device 700 of
Although the disclosure has been described herein using exemplary techniques, components, and/or processes for implementing the systems and methods of the present disclosure, it should be understood by those skilled in the art that other techniques, components, and/or processes or other combinations and sequences of the techniques, components, and/or processes described herein may be used or performed that achieve the same function(s) and/or result(s) described herein and which are included within the scope of the present disclosure. Although some of the implementations of the combination carrying devices disclosed herein include bags and baskets having corresponding frustopyramidal volumes, the present disclosure is not so limited, and bags and baskets having any corresponding shape or volume, e.g., any type or form of polyhedron or other three-dimensional shape. For example, the combination carrying devices of the present disclosure may include bags and baskets having corresponding frustoconical volumes, e.g., hollow cavities having shapes corresponding to a frustrum of a cone, or a conic frustrum, for receiving one or more items therein.
Additionally, the bags of the present disclosure are also not limited for use in connection with non-wheeled baskets, such as those discussed herein. Rather, one or more of the bags disclosed herein may be releasably nested within a wheeled cart or other like apparatus, and may feature a volume that corresponds to a volume of the cart or other apparatus. In this regard, when a user has completed the picking of items into the cart, the user may simply extract the bag from the cart by one or more handles provided thereon.
It should be understood that, unless otherwise explicitly or implicitly indicated herein, any of the features, characteristics, alternatives or modifications described regarding a particular implementation herein may also be applied, used, or incorporated with any other implementation described herein, and that the drawings and detailed description of the present disclosure are intended to cover all modifications, equivalents and alternatives to the various implementations as defined by the appended claims. Moreover, with respect to the one or more methods or processes of the present disclosure described herein, orders in which such methods or processes are presented are not intended to be construed as any limitation on the claimed inventions, and any number of the method or process steps or boxes described herein can be combined in any order and/or in parallel to implement the methods or processes described herein. Also, the drawings herein are not drawn to scale.
Conditional language, such as, among others, “can,” “could,” “might,” or “may,” unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey in a permissive manner that certain implementations could include, or have the potential to include, but do not mandate or require, certain features, elements and/or steps. In a similar manner, terms such as “include,” “including” and “includes are generally intended to mean “including, but not limited to.” Thus, such conditional language is not generally intended to imply that features, elements and/or steps are in any way required for one or more implementations or that one or more implementations necessarily include logic for deciding, with or without user input or prompting, whether these features, elements and/or steps are included or are to be performed in any particular implementation.
Disjunctive language such as the phrase “at least one of X, Y, or Z,” or “at least one of X, Y and Z,” unless specifically stated otherwise, is otherwise understood with the context as used in general to present that an item, term, etc., may be either X, Y, or Z, or any combination thereof (e.g., X, Y, and/or Z). Thus, such disjunctive language is not generally intended to, and should not, imply that certain implementations require at least one of X, at least one of Y, or at least one of Z to each be present.
Unless otherwise explicitly stated, articles such as “a” or “an” should generally be interpreted to include one or more described items. Accordingly, phrases such as “a device configured to” are intended to include one or more recited devices. Such one or more recited devices can also be collectively configured to carry out the stated recitations. For example, “a processor configured to carry out recitations A, B and C” can include a first processor configured to carry out recitation A working in conjunction with a second processor configured to carry out recitations B and C.
Language of degree used herein, such as the terms “about,” “approximately,” “generally,” “nearly” or “substantially” as used herein, represent a value, amount, or characteristic close to the stated value, amount, or characteristic that still performs a desired function or achieves a desired result. For example, the terms “about,” “approximately,” “generally,” “nearly” or “substantially” may refer to an amount that is within less than 10% of, within less than 5% of, within less than 1% of, within less than 0.1% of, and within less than 0.01% of the stated amount.
Although the invention has been described and illustrated with respect to illustrative implementations thereof, the foregoing and various other additions and omissions may be made therein and thereto without departing from the spirit and scope of the present disclosure.
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