Window glass units may incorporate dynamic window technologies such as thermochromic, electrochromic, photo-electrochromic, thermotropic, electrotropic or suspended particles that allow for variable transmission of light through the window. Dynamic window technologies typically change transmission of windows with little or no change in light scattering. Dynamic windows provide desirable variable solar heat gain and variable daylighting control throughout changing incident sunlight conditions. Preferred are windows with sunlight responsive thermochromic materials and systems.
Window glass units may incorporate switchable technologies that allow the light transmitted to be more scattered or less scattered. Switchable technologies generally involve thermotropic or electrotropic materials and systems. Preferred switchable technologies involve liquid crystal systems including polymer dispersed liquid crystal layers, polymer stabilized cholesteric texture layers and bi-stable, ion doped semetic liquid crystal layers. Windows with switchable technologies are useful to provide privacy but generally have little ability to impact solar heat gain. Switchable windows often require a voltage to be applied across the light scattering layer and are generally used for privacy windows on the interior of a structure. The present invention provides for use of switchable windows in a system that provides exceptional durability for switchable window technology in exterior window applications.
In another aspect the inventions involve simplified and light weight constructions for dynamic and switchable window glass units especially by eliminating some of the layers normally present in such units.
Thus, advantageous window glass units that combine dynamic and switchable technologies have been devised. In the inventions, a dynamic layer is placed between the sun and a switchable liquid crystal comprising layer to minimize direct sunlight exposure of the switchable layer especially minimizing exposure of the switchable layer to ultraviolet light from the sun. The dynamic layer also attenuates visible light thus preventing intense visible light from reaching the switchable layer. At the same time a low-e coating is provided between the dynamic sunlight absorbing layer and a switchable liquid crystal comprising layer. This is very effective in preventing heat buildup in the switchable layer either by reflecting infrared light or by poorly emitting infrared light. Thus, durability of the switchable layer component of the window glass unit is dramatically increased by blocking ultraviolet, intense visible and infrared light all of which could cause degradation by heating the switchable layer too hot and/or by photodegradation. Thus, the current invention improves the longevity of the switchable layer especially in an exterior window application.
The preferred embodiment is an outboard pane with one or more than one dynamic layer and an inboard pane with one or more than one switchable layer. Between the panes is a gas space that is sealed around the perimeter of the double pane window glass unit which is also known as an insulated glass unit. Preferably, at least one low-e coating is placed in contact with the sealed gas space.
A more preferred embodiment involves one or more than one thermochromic layer as part of an outboard pane and a liquid crystal containing switchable layer as part of an inboard pane. A low-e coating is generally provided on at least one of the panes in contact with the gas space between the panes. The durability of the switchable component is dramatically increased by this invention.
In all the embodiments disclosed below the identified substrates, interlayers, layers and spaces may be in contact with the adjacent substrates, interlayers, layers or spaces.
Embodiment 1 of the invention is an insulated glass unit for a window comprising in the following order:
1. a first glass substrate
2. a thermochromic layer
3. a second glass substrate
4. an optional low-e coating
5. a gas space
6. an optional low-e coating
7. a third glass substrate
8. a first adhesive layer
9. a first plastic substrate
10. a first transparent conductive layer
11. an optional dielectric layer
12. a liquid crystal comprising layer
13. an optional dielectric layer
14. a second transparent conductive layer
15. a second plastic substrate
16. a second adhesive layer
17. a fourth glass substrate
wherein the first and second glass substrates are independently selected preferably from chemically strengthened, heat strengthened or tempered soda lime glass and untreated or chemically strengthened borosilicate, alkali-boroaluminosilicate, boroaluminosilicate, aluminosilicate or alkali-aluminosilicate glass and wherein the third and fourth glass substrates are independently selected preferably from annealed, chemically strengthened, heat strengthened or tempered soda lime glass and untreated or chemically strengthened borosilicate, alkali-boroaluminosilicate, boroaluminosilicate, aluminosilicate or alkali-aluminosilicate glass and wherein the thermochromic layer comprises one or more than one layer comprising thermochromic material(s) and/or system(s) and a separator if there is more than one thermochromic layer wherein the separator for thermochromic layers preferably is selected from a layer of polyester, polyethylene terephthalate, polyethylene naphthalate, acrylic, glass and cyclic olefin polymers or copolymers and wherein the gas space preferably comprises air, nitrogen, argon, krypton, sulfur hexafluoride, carbon dioxide or combinations thereof and wherein the optional low-e coating is generally a series of coatings and preferably comprises a transparent conductive metal oxide layer and/or thin layers of silver or silver alloys and wherein the first and second adhesive layers or interlayers are independently selected preferably from polyvinylbutyral, thermoplastic polyurethane, ethylene vinyl acetate, ionomers and ionomers comprising metal ions, an acrylic containing layer and a silicone containing layer and wherein the first and second plastic substrates are independently selected preferably from layers of polyester, polyethylene terephthalate, polyethylene naphthalate, acrylic and cyclic olefin polymers or copolymers and wherein the first and second transparent conductive layers are independently selected preferably from one layer or a stack of layers which include fluorine doped tin oxide, fluorine doped zinc oxide, tin doped indium oxide (ITO), aluminum doped zinc oxide, silver and alloys of silver that are optionally color suppressed or color compensated and wherein the optional dielectric layers are thin layers of high dielectric strength materials like insulating metal oxides or polymers and the unit comprises at least one of the optional dielectric layers and wherein the liquid crystal comprising layer preferably comprises cholesteric and/or nematic liquid crystals in droplets or small domains within a polymer matrix or network or dynamic scattering liquid crystals or semectic liquid crystals or siloxane containing semectic liquid crystals or a combination of any of these liquid crystal types.
Embodiment 2 of the invention is an insulated glass unit for a window comprising in the following order:
1. a first glass substrate
2. a thermochromic layer
3. a second glass substrate
4. an optional low-e coating
5. a gas space
6. an optional low-e coating
7. a third glass substrate
8. a first transparent conductive layer
9. an optional dielectric layer
10. a liquid crystal comprising layer
11. an optional dielectric layer
12. a second transparent conductive layer
13. a fourth glass substrate
wherein the first and second glass substrates are independently selected preferably from chemically strengthened, heat strengthened or tempered soda lime glass and untreated or chemically strengthened borosilicate, alkali-boroaluminosilicate, boroaluminosilicate, aluminosilicate or alkali-aluminosilicate glass and wherein the third and fourth glass substrates are independently selected preferably from annealed, chemically strengthened, heat strengthened or tempered soda lime glass and untreated or chemically strengthened borosilicate, alkali-boroaluminosilicate, boroaluminosilicate, aluminosilicate or alkali-aluminosilicate glass and wherein the thermochromic layer comprises one or more than one layer comprising thermochromic material(s) and/or system(s) and a separator if there is more than one thermochromic layer wherein the separator for thermochromic layers preferably is selected from a layer of polyester, polyethylene terephthalate, polyethylene naphthalate, acrylic, glass and cyclic olefin polymers or copolymers and wherein the gas space preferably comprises air, nitrogen, argon, krypton, sulfur hexafluoride, carbon dioxide or combinations thereof and wherein the optional low-e coating is generally a series of coatings and preferably comprises a transparent conductive metal oxide layer and/or thin layers of silver or silver alloys and wherein the first and second transparent conductive layers are independently selected preferably from one layer or a stack of layers which include fluorine doped tin oxide, fluorine doped zinc oxide, tin doped indium oxide (ITO), aluminum doped zinc oxide, silver and alloys of silver that are optionally color suppressed or color compensated or color compensated and wherein the optional dielectric layers are thin layers of high dielectric strength materials like insulating metal oxides or polymers and the unit comprises at least one of the optional dielectric layers and wherein the liquid crystal comprising layer preferably comprises cholesteric and/or nematic liquid crystals in droplets or small domains within a polymer matrix or network or dynamic scattering liquid crystals or semectic liquid crystals or siloxane containing semectic liquid crystals or a combination of any of these liquid crystal types.
Embodiment 3 of the invention is an insulated glass unit for a window comprising in the following order:
1. a first glass substrate
2. a thermochromic layer
3. a second glass substrate
4. an optional low-e coating
5. a gas space
6. an optional low-e coating
7. a first plastic substrate
8. a first transparent conductor layer
9. an optional dielectric layer
10. a liquid crystal comprising layer
11. an optional dielectric layer
12. a second transparent conductor layer
13. a second plastic substrate
14. an adhesive layer
15. a third glass substrate
wherein the first and second glass substrates are independently selected preferably from chemically strengthened, heat strengthened or tempered soda lime glass and untreated or chemically strengthened borosilicate, alkali-boroaluminosilicate, boroaluminosilicate, aluminosilicate or alkali-aluminosilicate glass and wherein the third glass substrate is preferably selected from annealed, chemically strengthened, heat strengthened or tempered soda lime glass and untreated or chemically strengthened borosilicate, alkali-boroaluminosilicate, boroaluminosilicate, aluminosilicate or alkali-aluminosilicate glass and wherein the thermochromic layer comprises one or more than one layer comprising thermochromic material(s) and/or system(s) and a separator if there is more than one thermochromic layer wherein the separator for thermochromic layers preferably is selected from a layer of polyester, polyethylene terephthalate, polyethylene naphthalate, acrylic, glass and cyclic olefin polymers or copolymers and wherein the gas space preferably comprises air, nitrogen, argon, krypton, sulfur hexafluoride, carbon dioxide or combinations thereof and wherein the optional low-e coating is generally a series of coatings and preferably comprises a transparent conductive metal oxide layer and/or thin layers of silver or silver alloys and wherein the first and second plastic substrates are independently selected preferably from layers of polyester, polyethylene terephthalate, polyethylene naphthalate, acrylic and cyclic olefin polymers or copolymers and wherein the first and second transparent conductive layers are independently selected preferably from one layer or a stack of layers which include fluorine doped tin oxide, fluorine doped zinc oxide, tin doped indium oxide (ITO), aluminum doped zinc oxide, silver and alloys of silver that are optionally color suppressed or color compensated and wherein the optional dielectric layers are thin layers of high dielectric strength materials like insulating metal oxides or polymers and the unit comprises at least one of the optional dielectric layers and wherein the liquid crystal comprising layer preferably comprises cholesteric and/or nematic liquid crystals in droplets or small domains within a polymer matrix or network or dynamic scattering liquid crystals or semectic liquid crystals or siloxane containing semectic liquid crystals or a combination of any of these liquid crystal types and wherein the adhesive layer or interlayer is independently selected from polyvinylbutyral, thermoplastic polyurethane, ethylene vinyl acetate, ionomers and ionomers comprising metal ions, an acrylic containing layer and a silicone containing layer.
Embodiment 4 of the invention is an insulated glass unit for a window comprising in the following order:
1. a first glass substrate
2. a thermochromic layer
3. a first plastic substrate
4. an optional low-e coating
5. a gas space
6. an optional low-e coating
7. a second plastic substrate
8. a first transparent conductive layer
9. an optional dielectric layer
10. a liquid crystal comprising layer
11. an optional dielectric layer
12. a second transparent conductive layer
13. a second glass substrate
wherein the first glass substrate is preferably selected from chemically strengthened, heat strengthened or tempered soda lime glass and untreated or chemically strengthened borosilicate, alkali-boroaluminosilicate, boroaluminosilicate, aluminosilicate or alkali-aluminosilicate glass and wherein the second glass substrate is preferably selected from annealed, chemically strengthened, heat strengthened or tempered soda lime glass and untreated or chemically strengthened borosilicate, alkali-boroaluminosilicate, boroaluminosilicate, aluminosilicate or alkali-aluminosilicate glass and wherein the thermochromic layer comprises one or more than one layer comprising thermochromic material(s) and/or system(s) and a separator if there is more than one thermochromic layer wherein the separator for thermochromic layers preferably is selected from a layer of polyester, polyethylene terephthalate, polyethylene naphthalate, acrylic, glass and cyclic olefin polymers or copolymers and wherein the gas space preferably comprises air, nitrogen, argon, krypton, sulfur hexafluoride, carbon dioxide or combinations thereof and wherein the optional low-e coating is generally a series of coatings and preferably comprises a transparent conductive metal oxide layer and/or thin layers of silver or silver alloys and wherein the first and second plastic substrates are independently selected preferably from layers of polyester, polyethylene terephthalate, polyethylene naphthalate, acrylic and cyclic olefin polymers or copolymers and wherein the first and second transparent conductive layers are independently selected preferably from one layer or a stack of layers which include fluorine doped tin oxide, fluorine doped zinc oxide, tin doped indium oxide (ITO), aluminum doped zinc oxide, silver and alloys of silver that are optionally color suppressed or color compensated and wherein the optional dielectric layers are thin layers of high dielectric strength materials like insulating metal oxides or polymers and the unit comprises at least one of the optional dielectric layers and wherein the liquid crystal comprising layer preferably comprises cholesteric and/or nematic liquid crystals in droplets or small domains within a polymer matrix or network or dynamic scattering liquid crystals or semectic liquid crystals or siloxane containing semectic liquid crystals or a combination of any of these liquid crystal types.
Embodiment 5 of the invention is an insulated glass unit for a window comprising in the following order:
1. a first glass substrate
2. a thermochromic layer
3. a second glass substrate
4. an optional low-e coating
5. a gas space
6. an optional low-e coating
7. a plastic substrate
8. a first transparent conductive layer
9. an optional dielectric layer
10. a liquid crystal comprising layer
11. an optional dielectric layer
12. a second transparent conductive layer
13. a third glass substrate
wherein the first and second glass substrates are preferably selected from chemically strengthened, heat strengthened or tempered soda lime glass and untreated or chemically strengthened borosilicate, alkali-boroaluminosilicate, boroaluminosilicate, aluminosilicate or alkali-aluminosilicate glass and wherein the third glass substrate is preferably selected from annealed, chemically strengthened, heat strengthened or tempered soda lime glass and untreated or chemically strengthened borosilicate, alkali-boroaluminosilicate, boroaluminosilicate, aluminosilicate or alkali-aluminosilicate glass and wherein the thermochromic layer comprises one or more than one film comprising thermochromic material(s) and/or system(s) and separator sheet(s) if there is more than one thermochromic film wherein the separator sheet(s) for thermochromic films preferably is selected from a sheet(s) of polyester, polyethylene terephthalate, polyethylene naphthalate, acrylic, glass and cyclic olefin polymers or copolymers and wherein the gas space preferably comprises air, nitrogen, argon, krypton, sulfur hexafluoride, carbon dioxide or combinations thereof and wherein both of the optional low-e coatings is generally a series of coatings and preferably comprises a transparent conductive metal oxide layer and/or thin layers of silver or silver alloys and wherein the plastic substrate is independently selected preferably from layers of polyester, polyethylene terephthalate, polyethylene naphthalate, acrylic and cyclic olefin polymers or copolymers and wherein the first and second transparent conductive layers are independently selected preferably from one layer or a stack of layers which include fluorine doped tin oxide, fluorine doped zinc oxide, tin doped indium oxide (ITO), aluminum doped zinc oxide, silver and alloys of silver that are optionally color suppressed or color compensated and wherein the optional dielectric layers are thin layers of high dielectric strength materials like insulating metal oxides or polymers and the unit comprises at least one of the optional dielectric layers and wherein the liquid crystal comprising layer preferably comprises cholesteric and/or nematic liquid crystals in droplets or small domains within a polymer matrix or network or dynamic scattering liquid crystals or semectic liquid crystals or siloxane containing semectic liquid crystals or a combination of any of these liquid crystal types.
Any of the thermochromic layers 600a, 600b or 600c may be used in any embodiment of the invention.
For the thermochromic layers of the invention, U.S. Pat. Nos. 6,084,702; 6,446,402; 7,525,717; 7,538,931; 7,542,196; 7,817,328; 8,018,639; 8,154,788; 8,182,718; 8,431,045; 8,623,243; 9,011,734; 9,128,307; 9,321,251; 9,465,239 and 9,776,379 disclose thermochromic materials, systems, windows and related technologies. The entire contents of these patents are hereby incorporated by reference. Also, published U.S. Patent Applications 20170028686 and 20170361577 disclose materials, systems, windows, window configurations, seals and related technologies. The entire contents of these patent applications are hereby incorporated by reference. Having described the invention in detail and by reference to the various embodiments, it should be understood that modifications and variations thereof are possible without departing from the scope of the claims of the present application.
This application claims the benefit of the filing date of U.S. Provisional Application No. 62/505,317, which was filed on May 12, 2017. The contents of U.S. Application No. 62/505,317 are incorporated by reference in their entirety as part of this application.
Number | Date | Country | |
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62505317 | May 2017 | US |