The present invention relates to the field of hydraulic control systems for ground-engaging tools of a farm implement and, more particularly, to a system that can apply a yieldable hold-down force against the tools of the implement or, alternatively, a lifting force for raising the tools off the ground for transport or for turns at the end of a field.
Farm implements that employ ground-engaging tools usually need the ability to raise and lower the tools relative to a supporting frame between ground-engaging and elevated positions. Additionally, it is helpful for the tools to be yieldably biased downwardly when in their ground-engaging positions so that each tool can rise and fall as necessary to accommodate changes in ground contour experienced by that particular tool. If the tools employ a ground-penetrating shank or the like, it is also desirable for the shank to be cushioned so that if the shank strikes a rock or other obstacle, the shank can yield rearwardly and upwardly to some predetermined extent as necessary to clear the obstruction without damaging the shank.
The present invention relates to a hydraulic system that combines both the lifting and hold-down functions in a single system. In one mode, the system is operable to provide a yieldable hold-down force against each tool so that the individual tools can rise and fall as necessary to accommodate changes in ground contour encountered by the tool. If the tool employs a ground-penetrating shank, the shank is cushioned so that it can trip upwardly for a limited distance when striking a rock or other obstacle, to avoid damaging the shank. In another mode, the system is operable to simultaneously lift all tools of the implement off the ground and into their raised positions wherein ground clearance is adequate to permit the machine to be turned around in the field or otherwise maneuvered without the tools touching the ground.
In a particularly preferred embodiment, the system of the present invention is a “passive” or “static” hydraulic system wherein a main control valve on an agricultural tractor or the like is maintained in a neutral position during a time that the system is in the operating mode with hold-down pressure applied to the tools. When the valve is in its neutral position, the pump and reservoir on a tractor are isolated from the rest of the system with hold-down pressure trapped in the circuit. This is contrasted to a “active” system wherein the tractor valve would normally be held open in the hold-down mode so as to continuously circulate pressurized oil through the circuit and over a pressure relief valve as part of the system.
The present invention is susceptible of embodiment in many different forms. While the drawings illustrate and the specification describes certain preferred embodiments of the invention, it is to be understood that such disclosure is by way of example only. There is no intent to limit the principles of the present invention to the particular disclosed embodiment. For example, the present invention has been illustrated in connection with an implement in the form of a hoe-type planter having ground-engaging shanks that open the soil for depositing seeds and/or fertilizer into the ground. However, it will be appreciated that the principles of the present invention may be readily applied to many other types of implements wherein both a yieldable hold-down force is desired in one operating mode of the system and a positive lifting force is desired in another operating mode of the system to raise and hold tools of the implement in an elevated position off the ground.
With this disclaimer in mind, attention is first drawn to
In any event, it is contemplated that a substantial number of the tools 12 of identical construction will be mounted to the tool bar 16 at spaced locations along the length of the latter so as to extend in a line or row that is transverse to the normal direction of travel of implement 10. Each of the tools 12 includes a mounting bracket 18 for releasably and adjustably securing the tool to tool bar 16.
Each tool 12 further includes a four-bar, parallel linkage 20 that is pivotally attached to bracket 18 for up and down swinging movement relative thereto. Linkage 20 includes a top link 22 attached at its front end to bracket 18 by an upper transverse pivot 24, and a bottom link 26 attached at its front end to bracket 18 by a lower transverse pivot 28. At their rear ends, links 22 and 26 are pivotally attached by upper and lower pivots 30 and 32, respectively, to a downwardly and rearwardly extending arm unit 34 having a pair of laterally spaced apart side plates 36 and 38 that are rigidly interconnected with one another to impart a rigid, unitary construction to the arm unit 34. A packer/depth gauge wheel 40 is adjustably attached to the rear end of arm unit 34 by a wheel arm 42, a transverse pivot 44 at the front end of wheel arm 42, and an adjustment mechanism 46.
A shank 48 is pivotally attached to arm unit 34 adjacent its front end between the two side plates 36, 38 by the same transverse pivot 32 used to the connect the rear end of bottom link 26 with arm unit 34. In the illustrated embodiment shank 48 is in the nature of a hoe-type opener provided with a boot 50 that may be utilized to deposit both a starter fertilizer and seeds into the ground as shank 48 moves forwardly. Shank 48 has an offset or joggle adjacent its upper end to present an attaching lug 52 above pivot 32 and an intermediate shoulder 54 below pivot 32 but above the lower tip end of shank 48. Shank 48 can swing about pivot 32 to a limited extent between a substantially vertical working position as illustrated in
Each of the tools 12 along tool bar 16 is provided with its own double-acting actuator 60. Each actuator 60 has its piston end pivotally connected to bracket 18 by the same transverse pivot 24 utilized to connect top link 22 with bracket 18. The opposite, gland end of each actuator 60 is pivotally connected to the lug 52 of the corresponding shank 48 by a transverse pivot 62. Of course, rod 64 of each actuator 60 is extendable and retractable relative to the cylinder 66 of actuator 60 by hydraulic pressure within cylinder 66 as will hereinafter be explained in more detail. It will also be noted that rod 64 can be temporarily pushed a short distance into cylinder 66 by a mechanical force applied rearwardly against the lower tip of shank 48 to trip the latter, and also by a mechanical force applied upwardly against the packer/depth wheel 40 during rises in the terrain. Alternatively, rod 64 can extend slightly if and when packer/depth wheel 40 drops into a depression in the ground surface.
In addition to actuators 60, system 68 includes a pump 74, a reservoir 76, and a three-position spool valve 78. Spool valve 78 is illustrated in its neutral position in
It will be noted that all of the actuators 60 are interconnected in a parallel fluid flow relationship, with the piston sides of all actuators 60 connected to hold down line 80 and the gland ends of all actuators 60 connected to lifting line 86. It will be appreciated that any number of actuators 60 may be employed as part of system 68, depending upon the number of tools 12 utilized; thus, the circuit in
System 68 further includes a cushioning accumulator 90 connected to hold-down line 80 by a branch line 92 so as to be in communication with the piston ends of actuators 60. Accumulator 90 may take a variety of different forms but is preferably an oil/gas accumulator wherein the gas phase is separated from the hydraulic oil phase by a flexible membrane or partition. One suitable such accumulator is available from Hydac Corporation of Bethlehem, Pa. as Model SB330.
As an option, accumulator 90 may be provided with a pilot-operated on/off flow control valve 94 located in branch line 92. On/off control valve 94 is normally open so as to dispose accumulator 90 in open communication with hold-down line 80 and the piston sides of actuators 60. On the other hand, valve 94 may be shifted to a closed position isolating accumulator 90 from hold-down line 80 and the piston ends of actuators 60 when lifting line 86 is pressurized. Such pressure may be communicated to valve 94 by a pilot line 96 leading from lifting line 86. On/off control valve 94 is illustrated in its open position in
System 68 further includes a pressure-reducing valve 98 in hold-down line 80 between accumulator 90 and valve 78. As will be seen, the function of pressure-reducing valve 98 is to allow pressure within hold-down line 80 to build to a certain predetermined adjustable level during charging of the circuit, but to then close and preclude the flow of fluid past valve 98 toward accumulator 90 and actuators 60. A pilot line 100 communicating with hold-down line 80 between valve 98 and actuator 60 functions to close pressure-reducing valve 98 when the set pressure is reached within hold-down line 80. Valve 98 is shown in its closed position in
A bypass line 102 around pressure-reducing valve 98 connects at its opposite ends to hold-down line 80 on opposite sides of pressure-reducing valve 98. A check valve 104 in bypass line 102 is operable to close bypass line 102 to fluid flow around pressure-reducing valve 98 in a direction from spool valve 78 toward actuators 60. On the other hand, check valve 104 is disposed to open and permit the flow in the opposite direction around pressure reducing valve 98. Although pressure-reducing valve 98 is operable to open when pressure in hold-down line 80 drops below the selected pressure level such as during lifting of tool 12 to its elevated position, oil normally flows through check valve 104 at such time rather than pressure-reducing valve 98 because check valve 104 has less resistance to fluid flow than pressure-reducing valve 98. This speeds up the process of contracting actuators 60 to lift tools 12. Thus, bypass line 102 and check valve 104 are helpful and desirable parts of system 68, but are not absolutely essential.
System 68 additionally includes a pilot-operated check valve 106 in hold-down line 80 between spool valve 78 and pressure-reducing valve 98. Check valve 106 closes hold-down line 80 against retrograde flow in the direction from pressure-reducing valve 98 back to spool valve 78 but does not restrict flow from spool valve 78 toward pressure-reducing valve 98. A pilot line 108 connects check valve 106 with lifting line 86 in a manner to open check valve 106 when lifting line 86 is pressurized for raising tools 12 out of the ground. Check valve 106 is utilized primarily to prevent leakage past spool valve 78 when spool valve is in the neutral position. In the event that spool valve 78 is of such construction as to avoid the threat of significant leakage, check valve 106 may be eliminated. Thus, while check valve 106 and pilot line 108 are desirable, they are not essential.
System 68 may also include a pair of on/off ball valves 110 and 112. Ball valve 110 is located in lifting line 86 and is normally maintained in an open condition. Once tools 12 have been raised to their fully elevated positions, ball valve 110 may be closed to maintain tools 12 in that position for transport if desired. This takes pressure off the spool valve 78.
Ball valve 112 is disposed in a bypass line 114 around pilot-operated check valve 106 to communicate with hold-down line 80 on opposite sides of pilot-operated check valve 106. Conveniently, bypass line 114 may connect with bypass line 102 between pilot-operated check valve 106 and pressure-reducing valve 98. Ball valve 112 is normally closed. Thus, it has no effect when hold-down line 80 is pressurized to hold tools 12 down against the ground. However, with tools 12 resting on the ground, ball valve 112 may be opened, pump 74 disabled, and spool valve 78 moved to its position of
Operation
In order to lower tools 12 to the ground and apply hold-down force thereto, spool valve 78 is shifted to the lowering mode position of
During such charging of the accumulator side of the circuit, oil from the gland side of actuators 60 is allowed to return to reservoir 76 through lifting line 86 until the pressure has stabilized at the set point on the piston side of actuators 60 and pressure-reducing valve 98 has closed. Once this occurs, and the tools 12 have engaged the ground, pressure on the gland side of actuators 60 and in lifting line 86 will drop to nearly atmospheric pressure.
System 68 is a passive or static system, as opposed to an active system. Therefore, once tools 12 are fully lowered and the set pressure has been established on the accumulator side of the circuit, spool valve 78 is returned to its neutral, operating position of
Similarly, in the event that the shank 48 of a tool 12 impacts a rock as illustrated in
When it is desired to lift tools 12 entirely off the ground to their elevated positions as illustrated in
The first contracting movement of actuators 60 takes up the lost motion in shanks 48 as they are rotated counter-clockwise until their shoulders 54 engage the corresponding stops 58. Thereafter, because actuators 60 have an offset or cranked relationship with respect to the upper link 22 of parallel linkage 20, further contraction of actuators 60 results in parallel linkage 20, and thus the entirety of each tool 12, to be lifted upwardly in a counter-clockwise direction about the pivots 24 and 28. Once all of the tools 12 reach their elevated position of
It will be appreciated that by having control valve 94 closed during the lift mode, accumulator 90 is prevented from fully discharging during this cycle. This decreases the amount of hydraulic fluid that is required to pressurize actuators 60 during the lowering mode of operation, thereby reducing the time required to return system 68 to its normal hold-down mode as in
As noted above, control system 68 is a passive or static system as opposed to an active system that requires hydraulic fluid to continuously provide flow against a pressure relief valve in order to maintain pressure to the hydraulic actuators. In an active system, extra oil from the remote outlet on the tractor must be bypassed over a relief valve, which generates excessive heat and can cause damage to tractor hydraulic systems in extreme cases. Moreover, an active system diverts valuable fluid flow capacity from the tractor hydraulic pump, which may be needed for other applications in connection with the implement such as, for example, driving a hydraulic motor connected to a fan for pneumatically distributing seed and fertilizer to ground-engaging elements. Still further, if a leak occurs in an active system, the tractor hydraulic pump will continue to pump oil to the relief valve to maintain actuator pressure, even if oil is continuously being lost to the environment through the leak. This could lead to a major loss of hydraulic fluid, with damaging consequences as a result. On the other hand, in the present invention a leak would be discovered quickly due to a drop in system pressure that could be noted on a gauge associated with the system. The operator could immediately take corrective steps upon noting the pressure drop.
Pressure-reducing valve 98, check valve 104, and pilot-operated check valve 106 have been illustrated and described above as comprising separate components interconnected by multiple hydraulic lines. However, as well understood by those skilled in the art, these components, and perhaps others of system 68 as well, could be integrated into a single valve body or block and simply interconnected with one another via various ports and passages within the block.
The inventors hereby state their intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of their invention as pertains to any apparatus not materially departing from but outside the literal scope of the invention as set out in the following claims.
Number | Date | Country | |
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60862724 | Oct 2006 | US |