The present invention relates to underground mining and, more particularly, to a drilling and/or bolting unit adapted for use either with a panline or a utility vehicle.
In underground longwall mining, a plurality of pans are connected in an end-to-end, modular relationship to form a “face” conveyor for handling the mined minerals, such as coal. In addition to receiving the minerals won from the working face and guiding flights that convey the minerals away, the mating pans (collectively referred to as a “panline”) also serve as a guide track for the cutter/shearer as it reciprocates back and forth along the face. Using a system of rams or similar motive devices, the panline is continuously advanced forward in a sequential fashion as the cuts are made.
Typically, temporary hydraulic roof supports known as shields move along with and protect the shearer and face conveyor (collectively referred to as the longwall “miner” or “mining machine”). As these shields advance, the roof is usually allowed to collapse behind the miner. The exception is during the last few passes of the shearer, where the shields are not advanced in order to create a sufficiently large passageway to facilitate the time-consuming disassembly and relocation of the longwall miner. As a result, a relatively large area of unsupported roof may exist between the shields and the working face.
In this situation, it is desirable and in fact required by law to install a more permanent type of support at certain specified locations along the unsupported roof and ribs of the mine passage in an effort to prevent a deleterious collapse. Typically, the most efficient manner of providing such support involves using what is known in the vernacular as a “roof” bolt (even though it is equally effective in the “ribs” of the mine passage as well). In the usual case, the bolt comprises an elongated piece of metal (such as rebar) inserted in a borehole drilled in the corresponding face and held in place by a previously introduced quick-setting resin. The installed bolt thus anchors the exposed strata (usually the next-adjacent one) and provides the desired support for at least a portion of the adjacent face.
To meet the need for providing support for the roof adjacent to the working face, others in the past have proposed a special type of drilling/bolting unit for use in association with the panline of the face conveyor. This unit is adapted for traversing to and fro along the panline and carries an operator who installs the bolts along the newly formed roof and/or ribs using an onboard drill mast. One example of such a unit is found in U.S. Pat. No. 6,109,700 to Branson et al., the disclosure of which is incorporated herein by reference. The advantage of such a unit is that it dispenses with the need for moving a separate bolting machine (which is typically a relatively large vehicle on wheels or crawler tracks) into the confined space between the shields and the working face.
Although this type of unit works well for its intended purpose, it experiences a significant amount of downtime while the shearing operation progresses and the panline concomitantly advances toward the face during the longwall operation. During this period of non-use, other locations in the mine (including those where conventional (i.e., non-longwall) mining takes place) could benefit from the use of an extra or “utility” drilling/bolting unit. However, past panline drilling/bolting units, including the modern version shown in the '700 patent, have deleteriously not been adapted for use apart from the panline. Consequently, the mine operator must purchase a separate non-panline type drilling/bolting vehicle for drilling/bolting at remote locations while the panline unit sits dormant. This obviously increases not only the capital investment, but also the operating and maintenance costs associated with the mining operation. The end result is either higher market prices for the won minerals (which can be problematic in the highly competitive marketplace) or a decrease in profit for the mining operator.
Accordingly, a need is identified for a panline drilling or bolting unit adapted for use elsewhere in an underground mine and apart from the face conveyor.
In accordance with one aspect of the invention, a drill unit for selective use with either a vehicle or a panline of a face conveyor associated with a longwall miner or mining machine is disclosed. The unit comprises a base adapted for engaging the panline and means associated with the base for engaging the vehicle.
In one embodiment, the means for engaging comprises first and second spaced receivers, each for receiving a fork associated with the vehicle. Additionally or alternatively, the means for engaging may comprise third and fourth spaced receivers oriented in a direction generally perpendicular to the first and second spaced receivers. Preferably, one of the receivers comprises a pair of retractable pockets adapted for receiving one of the forks associated with the vehicle in an actuated position. In the actuated position, the pockets generally align with a conveying direction of the panline.
In the typical longwall installation, the panline includes a shearer or cutter mechanism driven to and fro therealong. The possibility exists for using a tow bar for associating the base with the shearer or cutter to move the unit to and fro. Alternatively, the unit may be self-propelled with the assistance of an onboard motor, preferably of the hydraulic type. The motor through a sprocket may associate with the existing trapping shoe associated with the longwall miner.
In accordance with a second aspect of the invention, the combination of a vehicle and a drilling or bolting unit adapted for engaging a panline of a face conveyor is disclosed. The unit includes a plurality of receivers, each adapted for receiving a part of the vehicle. As a result of this arrangement, the unit may be used as either a panline drilling or bolting unit or a utility drilling or bolting unit with the vehicle apart from the panline.
Preferably, two receivers are provided, each having a direction of elongation generally perpendicular to the conveying direction of the panline when associated therewith. Alternatively, each receiver may have a direction of elongation generally parallel to the conveying direction of the panline when associated therewith. In one particular embodiment, the plurality of receivers includes four receivers, with two of the four receivers having a direction of elongation generally perpendicular to the conveying direction of the panline when associated therewith, and the other two receivers having a direction of elongation generally parallel to the conveying direction of the panline when associated therewith.
One of the receivers may include a pair of pockets movable between a stowed or retracted position and an actuated position for receiving the part of the vehicle. Preferably, the pockets are pivotally mounted to a base of the unit. Fasteners or latches are provided for securely holding the pockets in the retracted position.
In accordance with a third aspect of the invention, a method of drilling in an underground mine having a longwall miner or mining machine including a panline is disclosed. The method comprises: (a) associating a drill unit with the panline; (b) drilling a borehole adjacent the panline using the drill unit associated with the panline; (c) associating the drill unit with a vehicle; and (d) using the drill unit associated with the vehicle.
In one embodiment, the drill unit includes a base and the step of associating the drill unit with the panline comprises placing the base in contact with an upper surface of the panline. Also, the vehicle includes a pair of forks, and the step of associating the drill unit with the vehicle comprises inserting each fork in a corresponding receiver provided in the drill unit. The method may further include the step of moving each receiver from a stowed position before inserting the corresponding fork. Preferably, steps (a) and (b) are performed before steps (c) and (d), and steps (a) and (b) are repeated after steps (c) and (d) are performed.
The step of associating the drill unit with the panline may comprise connecting the drill unit to a source of pressurized hydraulic fluid associated with the panline. Likewise, the step of associating the drill unit with the vehicle may comprise connecting the drill unit to a source of pressurized hydraulic fluid associated with the vehicle. As a result, the step of using the drill unit in association with the vehicle may comprise moving the vehicle to a location remote from the panline without concern for the hydraulic source associated therewith.
In accordance with a fourth aspect of the invention, a drilling or bolting unit adapted for engaging a panline of a face conveyor is provided. The unit includes a plurality of receivers, each adapted for receiving one of the pair of forks of a vehicle. As a result, the unit may be used as either a panline drilling or bolting unit or a utility drilling or bolting unit with the vehicle apart from the panline.
In accordance with a fifth aspect of the invention, a drilling or bolting unit is disclosed. The unit comprises means for engaging a panline of a face conveyor. The unit further comprises means for engaging a vehicle apart from the panline.
In one embodiment, the means for engaging the panline comprises a plurality of shoes and at least one tongue for engaging a trapping shoe associated with the panline. The means for engaging the vehicle comprises at least one pair of receivers, each receiver of the pair adapted for receiving an elongated lifting structure associated with the vehicle. Preferably, at least one of the receivers comprises a pair of pockets movable between a stowed or retracted position and an actuated position.
In accordance with a sixth aspect of the invention, a drilling or bolting unit for use in association with a guide rail of a panline forming part of a face conveyor is disclosed. The panline includes a trapping shoe, and the unit comprises a base supporting a drill or bolter and at least one transverse receiver associated with the base and adapted for receiving a removable retainer for associating with the trapping shoe.
In accordance with a seventh aspect of the invention, a method of associating a drilling or bolting unit with a panline of a face conveyor is disclosed. The method comprises placing the unit on the panline without first removing a section of the panline and associating a trapping shoe with both the pan line and the unit to provide a holddown function.
The associating step includes inserting at least a portion of the trapping shoe or an extension thereof within a transverse receiver forming part of the drilling unit. Preferably, the placing step is completed before the associating step.
a is a partially exploded perspective view of the onboard drive for the drilling/bolting unit;
a is a top view of a drilling/bolting unit including a drill associated with a boom;
b is a side view of the unit of
c is a top view of the unit of
a is a side view showing the pivoting of the drill mast relative to the base on the unit on the panline;
b is a view similar to
a is a side view showing a vehicle, such as a shield hauler, and the drilling/bolting unit positioned on the panline of a longwall conveyor;
b shows from the side the vehicle lifting the drilling/bolting unit apart from the conveyor panline; and
Reference is first made to
In the illustrated embodiment, the base 12 supports a swingable boom 18, which in turn supports the drill 20. The boom 18 is mounted for pivoting about at least two axes (note horizontal plane pivot point Z and swing axis X in
Turning to
The boom 18 also carries a platform 24 adjacent to the drill 20 for supporting an operator. To protect the operator from falling debris, a canopy 26 may be provided over the platform 24. In the most preferred embodiment, the canopy 26 forms part of an automated temporary roof support (ATRS) system that includes a hydraulic jack 28 for raising and lowering the canopy 26 into engagement with the adjacent roof. A corresponding extensible support cylinder 30 is also provided for engaging the ground to stabilize the platform 24 during the drilling sequence. The platform 24 may also support the controls 32 for the drill 20, the ATRS system, and the tramming of the unit 10 along the panline P. A tray 34 adjacent to the operator's platform 24, such as on the upper surface of the boom 18, may be provided for keeping the drill steels, bolts, and like supplies within reach. Moreover, the end of the boom 18 may attach to a saddle 35, as shown in
As shown in
To move the unit 10 along the panline P to a desired location for performing a bolting or drilling operation, it may simply be connected via a tow bar (not shown) to the self-propelled shearer or cutter (not shown). The unit 10 is then pulled or pushed along by the shearer or cutter as it moves along the guide track G in a corresponding direction (either as the result of engagement between a driven sprocket and a guide rail or a chain pulled along the panline P). When the unit 10 is stopped at the locations where support is desired, the operator may manipulate the boom 18 using the controls 32 to move the platform 24 to the appropriate location for performing the drilling/bolting operation.
To provide power for the onboard devices, such as the boom 18 and drill 20, the unit 10 may be coupled directly to the hydraulics of the longwall machine (which may include elongated, “main” hoses (not shown) extending through a trough T formed along the rear of the panline P adjacent the wall W and coupled to a remote source of pressurized hydraulic fluid) or the shield. Alternatively, an onboard power supply (fluid, electric, or both) may be provided for this purpose (not shown), but this will increase the size and weight of the resulting machine.
Instead of slaving the unit 10 to the shearer/cutter, an onboard drive 40 may be provided for independently tramming the unit along the panline P. As perhaps best shown in
In cases where the unit 10 relies on the hydraulics typically associated with the panline P, a mast 46 includes connectors adapted for receiving the delivery end of the main hoses at one end. Auxiliary hoses (not shown) deliver the fluid from the main hoses to the motor 44 and any on board devices dependent on the fluid for power. Preferably, the mast 46 is tubular and capable of telescoping toward and away from the wall W adjacent the panline P to permit adjustments to be made for use with different types of face conveyors. Telescoping the mast 46 also may be done to reduce the overall dimensions of the unit 10 to facilitate moving or transporting it to another location.
The unit 10 may also carry a dust collection system 50 associated with the drill 20 for collecting the dust and/or cuttings that result from the drilling operation. The dust collection system may be of the vacuum type, and a corresponding blower 52 is provided on the base 18 for creating the negative pressure for drawing the bailing fluid (e.g., air) through the drill steel. The blower 52 may be powered in the same manner as the drill 20.
With reference to
Instead of or in addition to the receivers 60 extending perpendicular to the conveying direction D, the unit 10 may also be adapted for engaging a structure associated with a vehicle V in a direction parallel to the conveying direction. As perhaps best shown in
The spacing of the forks on a typical shield hauler or forklift is normally wider than the base 12 of the unit 10, which corresponds in width to the panline P. Providing a second fixed structure (not shown) projecting from the base 12 for receiving the second fork is possible. However, in the more preferred arrangement, the second receiver 74 is comprised of a pair of retractable fork pockets 74a, 74b. Specifically, a first fork pocket 74a is mounted adjacent to one side of the base 12. The mounting is via pivot pin 76, which thus allows the first fork pocket 74a to be rotated from a stowed position (as shown in
Instead of providing tubular receivers 60, 72, 74 adapted for receiving elongated forks or the like, it is also possible to adapt the unit 10 for connection to a loader bucket, to the attachment points for the forks or bucket on an associated vehicle (such as a mine tractor), or to any other type of utility vehicle. For example, a pair of vertically extending channels may be provided on the base, each including a pair of transverse connectors for attachment to each of the four mounting points typically present on a front or bucket loader. A similar attachment structure may be provided for directly engaging the corresponding fork attachment points on a forklift or shield hauler. However, the use of tubular receivers 60, 72, 74 is considered the more efficient and thus preferred approach.
Another unique feature is that the unit 10 can be associated with the panline P, then a removable trapping shoe 16 (or, more particularly, an associated transverse extension, such as a tongue 82) may be associated with the receiver 60 (see
The foregoing descriptions of various embodiments of the invention are provided for purposes of illustration, and are not intended to be exhaustive or limiting. Modifications or variations are also possible in light of the above teachings. For example, the drill could be mounted directly to the base 12 instead of on a boom 18, and a corresponding operator's station could be provided. The embodiments described above were chosen to provide the best application to thereby enable one of ordinary skill in the art to utilize the disclosed inventions in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally and equitably entitled.
This application claims the benefit of U.S. Provisional Patent Application Ser. Nos. 60/507,322 filed Sep. 30, 2003 and 60/578,160, filed Jun. 9, 2004 which are fully incorporated herein by reference.
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4240665 | Hubbard et al. | Dec 1980 | A |
4448263 | Becker et al. | May 1984 | A |
5413154 | Hurst et al. | May 1995 | A |
5925816 | Kovacs | Jul 1999 | A |
6109700 | Branson et al. | Aug 2000 | A |
6149373 | Gesuale | Nov 2000 | A |
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6364148 | Neilson et al. | Apr 2002 | B1 |
Number | Date | Country |
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2260037 | Jun 1974 | DE |
3437401 | Aug 1985 | DE |
2177033 | Jan 1987 | GB |
406123194 | May 1994 | JP |
Number | Date | Country | |
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20050067879 A1 | Mar 2005 | US |
Number | Date | Country | |
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60578160 | Jun 2004 | US | |
60507322 | Sep 2003 | US |