This disclosure relates generally to oilfield equipment and more particularly to systems and methods for a combination set for a slip hanger or a packoff having inner bowl segments to support slip segments on an inner side and having support from a singular outer bowl.
A slip hanger, such as a manual slip hanger, is a type of wellhead equipment used with oilfield equipment to support the weight of oilfield tubulars strings in a wellbore; these oilfield tubulars may be a casing or tubing strings. The slip hanger may be installed within the wellhead and may include a series of slips that grip a casing string. A housing may be provided to hold the slip hanger in place. Further, a mechanism may be provided within the slip hanger for releasing and setting the slips. The slip hanger may be used in conjunction with a casing or tubing head, which may form part of a wellhead via a flanged, threaded, or other type of mechanical connection. The casing or tubing head may be referred to as a casing head herein, and the tubular may be referred to as a casing string. The casing head includes a bore that may be slightly larger than the casing string, which allows the casing string to be run through it. The slip hanger may be placed within casing head and the slips may be set to grip the casing string. For removal of the casing string, slips may be released by releasing the casing tension and the casing string can be pulled out of the wellbore. In a similar manner, a packoff is a mechanical seal used in oilfield equipment to prevent fluid leakage between sections of the equipment, such as to isolate the annulus volume from a bore volume in a wellhead. In all such applications, there may be a reduction in an annular envelope required to fit a combination set hanger.
In at least one embodiment, a system for a slip hanger or a packoff to be used with oilfield equipment includes a plurality of inner bowl segments to support a plurality of slip segments on an inner side and to be supported by a singular outer bowl on an outer side, where the plurality of inner bowl segments include a plurality of first retention features to enable association with a plurality of second retention features of the outer bowl.
In at least one embodiment, plurality of inner bowl segments support a plurality of slip segments on an inner side and are to be supported by a singular outer bowl on an outer side, where the plurality of inner bowl segments include a plurality of first retention features to enable association with a plurality of second retention features of the outer bowl, and where the plurality of inner bowl segments are part of a slip hanger or a packoff to be used with oilfield equipment.
In at least one embodiment, a method for using a slip hanger or a packoff in an oilfield equipment includes determining a diameter to be associated with an application of the slip hanger or the packoff. The method includes determining at least a plurality of inner bowl segments associated with the diameter. The method includes providing the plurality of inner bowl segments to support a plurality of slip segments on an inner side and to be supported by a singular outer bowl on an outer side. The plurality of inner bowl segments include a plurality of first retention features to enable association with a plurality of second retention features of the outer bowl.
Some of the features and benefits of the present disclosure having been stated, others will become apparent as the description proceeds when taken in conjunction with the accompanying drawings, in which:
While the disclosure will be described in connection with the preferred embodiments, it will be understood that it is not intended to limit the disclosure to that embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents, as may be included within the spirit and scope of the disclosure as defined by the appended claims.
The foregoing aspects, features and advantages of the present technology will be further appreciated when considered with reference to the following description of preferred embodiments and accompanying drawings, wherein like reference numerals represent like elements. In describing the preferred embodiments of the technology illustrated in the appended drawings, specific terminology will be used for the sake of clarity. The present technology, however, is not intended to be limited to the specific terms used, and it is to be understood that each specific term includes equivalents that operate in a similar manner to accomplish a similar purpose.
In at least one embodiment, to resolve issues, such as described above with respect to reduction of an annular envelope, a system for a slip hanger or a packoff includes multiple inner bowl segments to support multiple slip segments on an inner side and to be supported by a singular outer bowl on an outer side, where a beam structure having an alternating flutes and splines that are milled on an inner side of the outer bowl to provide such support. For example, the alternating flutes and splines provide structural capacity to transfer load from pressure above the slip hanger or packoff to a load shoulder of the outer bowl. The flutes and spines, along with the load shoulder, provide one or more retention features to enable association with matching retention features of the inner bowl segments. The load shoulder is also associated with a nesting in the outer bowl to interface with the inner bowl segments. This supports a nested slip arrangement in which the multiple inner bowl segments have interfacing shoulders that represent first retention features to be associated with the load shoulder, representing second retention features of the outer bowl, and altogether being responsible for the transferred load described herein.
Slip hangers or packoffs may include a seal that is energized manually, by a casing weight, or by a combination of both. A combination set hanger may include an outer shoulder housing, nested slip bowl, and slips. However, such a configuration may require adequate annular space, or specific slip bowl and casing size combinations. In at least one embodiment, the system and method herein, by inner bowl segments and an outer bowl having alternating milled flutes and splines in a load shoulder, can address such issues. Further, the combination set slip hanger or packoff herein can address different size requirements by the replaceable one or more of the inner bowl segments or the outer bowl to accommodate even tight annular spaces.
Further, as illustrated in
In at least one embodiment, a system 114 of a combination set for a slip hanger or a packoff having inner bowl segments may be used to perform operations associated with a tubing string 116 and may be located within a casing hanger spool 118. In at least one embodiment, further, a system 114 of a combination set for a slip hanger or a packoff having inner bowl segments may be used to perform operations associated with a tubing string 116 and may be located within a tubing head 110 of the oilfield equipment 100.
In at least one embodiment, a system of a combination set for a slip hanger or a packoff having inner bowl segments may be used with other hangers, including a tubing hanger associated with a tubing, a production casing hanger associated with a production casing, or an intermediate casing hanger associated with an intermediate casing. Therefore, the illustrated tubing string 116 may be a series of concentric oilfield tubulars (casing or tubing), each having an independent hanger that may benefit from the present system of a slip hanger having a compression plate with grooves or slots.
In at least one embodiment, a casing string may line walls of a wellbore and may be supported by a slip hanger 114 mounted to a wellhead 120, but associations to one or more of a casing hanger spool 118 or another feature. The slip hanger may be referred to also as a casing hanger. In at least one embodiment, wedge-shaped segmented slips may be provided for coupling between the slip hanger 114 and the tubing string 116. Further, compression seal assemblies may be provided for preventing pressure communication and may be provided between the tubing string 116 and wellhead 120.
In at least one embodiment, a system of a slip hanger 114 or a system of a packoff 124 may include multiple inner bowl segments to support multiple slip segments on an inner side and to be supported by a singular outer bowl on an outer side. Further, the inner bowl segments may include first retention features to enable association with second retention features of the outer bowl. For example, the retention features are shoulders that interface to transfer load to a load shoulder of the wellhead (or housing) to support the outer bowl for the slip hanger or packoff to be used with the oilfield equipment.
The system 114 may be coupled together with threaded fasteners, including screws, bolts, studs, and nuts. These threaded fasteners may be torqued to an amount that causes the compression plate with grooves or slots to axially compress to provide a compressive preload force to the compression seal, to isolate the annulus between the tubing string 116 and wellhead 120. In at least one embodiment, instead of the threaded fasteners, the top plate and a seal adjacent to the top plate may be associated together by an internal lockdown. The internal lockdown may include other types of screws, such as lock screws without the aligned stud holes. These lock screws may be associated with the wellhead 120, and provide a compressive force to the slip hanger compression plate.
The inner bowl segments 212A, 212B are joined at a split 210, and the seal assembly and the system 114; 124 is generally a combination set for a slip hanger or packoff. The seal 206 occupies an annulus seal gland, which is formed by a slip bowl 208 and portions of the tubular 116, the wellhead housing 120, the top plate 202 that are annularly around the slip bowl 208. As a result, a gland volume of the annulus seal gland is in reference to the space formed within the slip bowl 208 and portions of the tubular 116, the wellhead housing 120, the top plate 202 that are annularly around the slip bowl 208.
In at least one embodiment, the top plate 202 is for a slip hanger or a packoff and forms at least one part of a slip bowl 208 to retain a seal 206 with the slip bowl 208. In at least one embodiment, the top plate 202 restrains the seal 206 in at least one direction. The top plate 202 is associated with the seal 206, a bottom plate 204, which may be optional, and the slip bowl 208 under a fastener preload (such as from the fasteners 214) or under thermal expansion of the seal assembly and the system 114:124.
In at least one embodiment, example materials for at least the top plate 202 and other plates to be used with the slip bowl 208 include elastic materials, such as carbon steel or stainless steel, whereas the seal 206 may be of an elastomer material. In at least one embodiment, such elastomer may include hydrogenated nitrile butadiene rubber (HNBR) or Polyether ether ketone (PEEK). In at least one embodiment, the top plate 202 can help to achieve a good seal at a low temperature. This is at least because a strain energy stored in the top plate 202, at an ambient temperature, may be released at the low temperature to compensate for thermal contraction of the elastomer material.
In at least one embodiment, the inner bowl segments 212A, 212B are axially fastened together from a top side of the top plate 202 using fasteners 214 that are threaded and that thread into a bolt hole, and through the seal 206 before reaching the slip bowl 208. Even though illustrated below the top plate 202, the seal 206 may be above the top plate 202, in at least one embodiment. The fasteners 214 may be hexagonal headed socket but may be any suitable lock screws or studs used to bring together the compression plate 202 and the compression seal 206.
Further,
Further,
In at least one embodiment,
The method 600 includes providing (608) the inner bowl segments to support multiple slip segments on an inner side and to be supported by a singular outer bowl on an outer side. As the inner bowl segments include multiple first retention features to enable association with multiple second retention features of the outer bowl, the method 600 may include associating (610) the first retention features of the inner bowl segments with the second retention features of the outer bowl for load transfer, such as from the slip hanger or packoff to the wellhead.
In at least one embodiment, the method 600 may include a further step or a sub-step for providing a load shoulder of the oilfield equipment to support the singular outer bowl for the slip hanger or packoff to be used with the oilfield equipment. In at least one embodiment, the method 600 may include a further step or a sub-step for providing a top plate and a seal to be associated with the inner bowl segments, the slip segments, and the singular outer bowl. Further, these features may be retained together, as part of the method 600, using multiple fasteners. As such, the top plate, the seal, and at least the inner bowl segments may be retained together, prior to use in the oilfield equipment.
In at least one embodiment, in the method 600, the first retention features and the second retention features are part of multiple interfacing shoulders that interface to provide load transfer from within the slip hanger or packoff to the oilfield equipment. Further, in the method 600, the inner bowl segments may include a first thickness between the inner side and the outer side. In addition, the singular outer bowl includes a second thickness of an outer wall. The first thickness and the second thickness may be based at least in part on at least one diameter of an oilfield equipment and a casing in an application of the slip hanger or the packoff.
In at least one embodiment, in the method 600, the outer bowl may include a beam structure having multiple flutes and splines in an inner side of the slip hanger or the packoff. The beam structure can enable transfer loads from a pressure above the slip hanger or a packoff to a load shoulder of the wellhead or other oilfield equipment, for instance.
In at least one embodiment, in the method 600, the inner bowl segments may be replaceable to adjust the slip hanger or the packoff to an application diameter associated therewith. Further, multiple ones of the fasteners may be provided to retain together the inner bowl segments by a pulling force on the plurality of inner bowl segments and by a squeezing force on a seal that is between the inner bowl segments and a top plate.
While techniques herein may be subject to modifications and alternative constructions, these variations are within spirit of present disclosure. As such, certain illustrated embodiments are shown in drawings and have been described above in detail, but these are not limiting disclosure to specific form or forms disclosed; and instead, cover all modifications, alternative constructions, and equivalents falling within spirit and scope of disclosure, as defined in appended claims.
When introducing elements of various embodiments of the present invention, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. Any examples of operating parameters and/or environmental conditions are not exclusive of other parameters/conditions of the disclosed embodiments. Additionally, it should be understood that references to “one embodiment”, “an embodiment”, “certain embodiments,” or “other embodiments” of the present invention are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. Furthermore, reference to terms such as “above,” “below,” “upper”, “lower”, “side”, “front,” “back,” or other terms regarding orientation are made with reference to the illustrated embodiments and are not intended to be limiting or exclude other orientations.
Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within range, unless otherwise indicated herein and each separate value is incorporated into specification as if it were individually recited herein. In at least one embodiment, use of a term, such as a set (for a set of items) or subset unless otherwise noted or contradicted by context, is understood to be nonempty collection including one or more members. Further, unless otherwise noted or contradicted by context, term subset of a corresponding set does not necessarily denote a proper subset of corresponding set, but subset and corresponding set may be equal.
Conjunctive language, such as phrases of form, at least one of A, B, and C, or at least one of A, B and C, unless specifically stated otherwise or otherwise clearly contradicted by context, is otherwise understood with context as used in general to present that an item, term, etc., may be either A or B or C, or any nonempty subset of set of A and B and C. In at least one embodiment of a set having three members, conjunctive phrases, such as at least one of A, B, and C and at least one of A, B and C refer to any of following sets: {A}, {B}, {C}, {A, B}, {A, C}, {B, C}, {A, B, C}. Thus, such conjunctive language is not generally intended to imply that certain embodiments require at least one of A, at least one of B and at least one of C each to be present. In addition, unless otherwise noted or contradicted by context, terms such as plurality, indicates a state of being plural (such as, a plurality of items indicates multiple items). In at least one embodiment, a number of items in a plurality is at least two but can be more when so indicated either explicitly or by context. Further, unless stated otherwise or otherwise clear from context, phrases such as based on means based at least in part on and not based solely on.
In at least one embodiment, even though the above discussion provides at least one embodiment having implementations of described techniques, other architectures may be used to implement described functionality, and are intended to be within scope of this disclosure. In addition, although specific responsibilities may be distributed to components and processes, they are defined above for purposes of discussion, and various functions and responsibilities might be distributed and divided in different ways, depending on circumstances.
In at least one embodiment, although subject matter has been described in language specific to structures and/or methods or processes, it is to be understood that subject matter claimed in appended claims is not limited to specific structures or methods described. Instead, specific structures or methods are disclosed as example forms of how a claim may be implemented.
From all the above, a person of ordinary skill would readily understand that the tool of the present disclosure provides numerous technical and commercial advantages and can be used in a variety of applications. Various embodiments may be combined or modified based in part on the present disclosure, which is readily understood to support such combination and modifications to achieve the benefits described above.
It should be appreciated that embodiments herein may utilize one or more values that may be experimentally determined or correlated to certain performance characteristics based on operating conditions under similar or different conditions. The present disclosure described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the disclosure has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. These and other similar modifications will readily suggest themselves to those skilled in the art and are intended to be encompassed within the spirit of the present disclosure disclosed herein and the scope of the appended claims.
This application is related to and claims the benefit of priority from U.S. provisional application 63/509,937, titled COMBINATION SET SLIP HANGER OR PACKOFF, filed Jun. 23, 2023, the entire disclosure of which is incorporated by reference herein for all intents and purposes.
Number | Date | Country | |
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63509937 | Jun 2023 | US |