Combination speed limiter and transmission interlock system

Abstract
A combination speed limiter and transmission interlock system for an engine-transmission power train that includes an internal combustion engine and a transmission, the power train of the type used to power outboard engines and the like. The system utilizes fewer connections, is less expensive, is expected to be more reliable, utilizes a single housing, is easier to manufacture, and uses fewer components than a power train that utilizes separate speed limiter and transmission interlock modules.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a combination speed limiter and transmission interlock system, and more particularly to a combination speed limiter and transmission interlock system for engine-transmission power trains such as outboard motors.




Conventional outboard motors typically comprise a speed limiter module and a transmission interlock module. These modules are separate from each other. Each module requires its own external connections, components, housing, and manufacturing.




One disadvantage of the foregoing separate modules is that they require numerous connections external to the modules. Some of the connections are duplicated from module to module. For example, both the speed limiter module and the transmission interlock module typically require a connection to a coil of the ignition system of the engine and a connection to ground. The transmission interlock module also typically requires two connections to a switch interconnected to the transmission. A large number of connections increases the likelihood of a failure. If any of these connections is broken, either deliberately or by accident, the effectiveness of the representative individual module may be lost.




Another disadvantage of the foregoing separate modules is that they require a separate housing for each module. Two separate housings necessitate additional tooling, manufacturing time, space in the outboard motor housing, components, and connections. On outboard motors and the like, space considerations are a concern.




SUMMARY OF THE INVENTION




A combination speed limiter and transmission interlock system for an outboard motor and/or other engine-transmission power train (e.g., a lawnmower) is disclosed which is inexpensive, expected to be more reliable, and which may be retrofit on and/or made an option of an existing and/or new outboard motor and/or other engine-transmission power train. The combination speed limiter and transmission interlock system is preferably used with an engine-transmission power train including an engine having a fixed-timing ignition system and a transmission interconnected to a transmission switch. The ignition system may include a coil that generates an ignition pulse that is utilized to cause an igniter to ignite an air-fuel mixture, thereby resulting in a combustion event. The transmission switch may indicate when the transmission is in a neutral position and when the transmission is in an in-gear position.




The combination speed limiter and transmission interlock system of the invention is preferably located in a single module having a housing. The module includes circuitry that performs both speed limiter and transmission interlock functions. The speed limiter portion limits the output of the engine when a limit speed is reached. The transmission interlock portion prevents the engine from starting when the transmission is not in neutral.




The circuitry is electrically coupled to the coil, ground (e.g., metal chassis or frame) and the transmission switch via electrical conduits (e.g., leads or wires) that extend external of the housing. The circuitry includes an ignition control circuit that prevents the igniter from igniting the air-fuel mixture to cause a combustion event, a speed control circuit that causes the ignition control circuit to prevent the igniter from igniting the air-fuel mixture when the engine exceeds a limit speed, and a start control circuit that causes the ignition control circuit to prevent the igniter from igniting the air-fuel mixture when the transmission switch indicates the in-gear position of the transmission during starting of the engine. The circuitry may also include an inhibitor control circuit that prevents the start control circuit from causing the ignition control circuit to prevent the igniter from igniting the air-fuel mixture when the transmission switch indicates the in-gear position of the transmission during running of the engine.




In one embodiment, the invention provides an analog version of the combination speed limiter and transmission interlock system. The ignition control circuit includes a switch that is responsive to signals received from the speed control circuit and the start control circuit. The speed control circuit includes a speed circuit and an electrical storage device for receiving electrical energy that is associated with the ignition pulse. In one embodiment, the electrical storage device receives the electrical energy during the leading half-cycle of the ignition pulse, although the center half-cycle or the trailing half-cycle of the ignition pulse could be used. The voltage of the electrical energy received by the electrical storage device is limited by the speed circuit. The speed circuit receives the electrical energy discharged from the electrical storage device, and generates a signal based on the electrical energy received. If the received electrical energy is above a minimum voltage value at the time a combustion event is suppose to occur, the signal acts as a trigger that turns ON the switch of the ignition control circuit, thereby limiting the voltage of the ignition pulse to a value too low to cause the igniter to ignite.




When the transmission switch is the in-gear position during engine starting, the start control circuit turns ON the switch of the ignition control circuit. When the transmission switch is in the neutral position during engine starting, the switch remains in the OFF position. After proper engine startup, upon reaching a minimum engine speed, the inhibitor circuit inhibits the start control circuit from turning ON the switch, thereby allowing the operator to shift the transmission out of neutral for operation of the power train.




In another embodiment, the invention provides a digital version of the combination speed limiter and transmission interlock system. The digital system includes a programmable device. The programmable device utilizes a software program having a plurality of instructions, and interprets and executes the software instructions to control the outboard motor and/or other engine-transmission power train. The speed limiter of the digital system is configured to limit the output of the engine when a limit speed is reached. The transmission interlock of the digital system is configured to prevent the engine from starting when the transmission is not in neutral. The software program includes instructions corresponding to speed limiter and transmission interlock functions. In one embodiment, analog components associated with the programmable device provide inputs to the programmable device including a signal corresponding to the speed of the engine and a signal corresponding to the position of the transmission (e.g., in neutral or in gear). Based on the inputs, the programmable device determines a limit condition (i.e., whether or not the voltage of the ignition pulse needs to be limited). The programmable device provides an output corresponding to the limit condition to the ignition control circuit. If the programmable device determines the voltage of the ignition pulse needs to be limited, the output corresponding to the limit condition causes a switch to be turned ON, thereby limiting the voltage of the ignition pulse. If the programmable device determines the voltage of the ignition pulse does not need to be limited, the output corresponding to the limit condition causes the switch to be turned OFF, thereby allowing the voltage of the ignition pulse to be utilized to ignite the igniter. In one embodiment, the voltage of the ignition pulse is limited to a value below that which is necessary to ignite the igniter. The voltage of the ignition pulse is limited, for example, if the engine has reached a limit speed and/or if the transmission is not in neutral when the operator attempts to start the engine.




The digital system may further include a power supply circuit for providing a power signal and ground to the programmable device, a brown-out circuit for detecting when the power signal drops below a level required to sustain operation of the programmable device, a memory device for recording the number of operating hours of the power train, and software instructions corresponding to the calculation of the number of operating hours of the power train.




It is a feature and an advantage of the present invention to provide a simple and inexpensive combination speed limiter and transmission interlock system which may be retrofit on and/or an option of an engine-transmission power train.




It is another feature and advantage of the present invention to provide a combination speed limiter and transmission interlock system using standard analog and/or digital, off-the-shelf components.




It is another feature and advantage of the present invention to provide a combination speed limiter and transmission interlock system having minimal connections to the coil, the ground and the transmission switch.




It is another feature and advantage of the present invention to provide a combination speed limiter and transmission interlock system requiring less space than that occupied by two separate speed limiter and transmission interlock modules.




It is another feature and advantage of the present invention to provide a combination speed limiter and transmission interlock system that is less expensive to manufacture than two separate speed limiter and transmission interlock modules.




As is apparent from the above, it is an advantage of the invention to provide a combination speed limiter and transmission interlock system. Other features and advantages of the invention will become apparent by consideration of the detailed description and accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

illustrates a representative engine-transmission power train.





FIG. 2

illustrates a module including a combination speed limiter and transmission interlock system of the invention electrically coupled to the engine-transmission power train of FIG.


1


.





FIG. 3

illustrates an ignition pulse output from the coil of FIG.


2


.





FIG. 4

schematically illustrates a functional diagram of a combination speed limiter and transmission interlock system of the invention.





FIG. 5

is a schematic drawing of an analog version of the combination speed limiter and transmission interlock system illustrated in FIG.


4


.





FIG. 6

is a schematic drawing of a digital version of the combination speed limiter and transmission interlock system illustrated in FIG.


4


.





FIG. 7

is a flow chart of software used in the digital version of the combination speed limiter and transmission interlock system.











DETAILED DESCRIPTION




Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.





FIG. 1

illustrates an engine-transmission power train


9


representative of the type of power train a combination speed limiter and transmission interlock system


20


of the invention (see

FIG. 4

) is designed for use on. It should be understood that the present invention is capable of use on other power trains and the power train


9


is merely shown and described as an example of one such power train. The illustrated power train


9


is an outboard motor.





FIG. 2

schematically illustrates an engine


10


and a transmission


11


of the power train


9


. The engine


10


includes a magneto-type ignition system having a magnet


12


disposed on a rotating flywheel (not shown) that magnetically interacts with an ignition winding or coil


13


. An ignition pulse (see

FIG. 3

) is generated by the coil


13


due to the interaction with the magnet


12


. The ignition pulse is utilized to cause an igniter


14


to ignite. The igniter


14


typically ignites an air-fuel mixture, thereby resulting in a combustion event. The transmission


11


is interconnected to a transmission switch


15


that indicates if the transmission


11


is in a neutral position or an in-gear position.




The combination speed limiter and transmission interlock system


20


preferably includes a single module


16


having a housing


17


. The module


16


is electrically coupled to the power train


9


and associated structure by a number of electrical conduits that extend external to the housing


17


including an electrical conduit G to a ground


18


, an electrical conduit C to the coil


13


and electrical conduits TS


1


and TS


2


to the transmission switch


15


. As illustrated in

FIG. 1

, the module


16


is mounted to the power train


9


in a housing of the outboard motor. The module


16


may be mounted at any location in the housing of the outboard motor, although preferably, it is mounted such that the lengths of the electrical conduits C, G, TS


1


and TS


2


are minimal.





FIG. 3

illustrates the ignition pulse generated by the interaction between the magnet


12


and the coil


13


. A similar ignition pulse is generated for each revolution of the flywheel on which the magnet


12


is disposed. The ignition pulse includes a leading half-cycle and a trailing half-cycle of one polarity, and a center half-cycle of an opposite polarity. The center half-cycle is generally used to cause the igniter


14


(e.g., a spark plug) to ignite. Electrical energy associated with the ignition pulse may also be utilized to power components of the combination speed limiter and transmission interlock system


20


. Generally, use of electrical energy associated with the ignition pulse eliminates the need for a battery to power components of the combination speed limiter and transmission interlock system


20


. In other embodiments, another coil configured to interact with the magnet


12


may be utilized to power components instead of the coil


13


.




The combination speed limiter and transmission interlock system


20


of the invention is shown in FIG.


4


. The combination speed limiter and transmission interlock system


20


includes an ignition control circuit


22


that prevents the igniter


14


from igniting the air-fuel mixture, a speed control circuit


24


that causes the ignition control circuit


22


to prevent the igniter


14


from igniting the air-fuel mixture when the engine


10


exceeds a limit speed, and a start control circuit


26


that causes the ignition control circuit


22


to prevent the igniter


14


from igniting the air-fuel mixture when the transmission switch


15


indicates the in-gear position of the transmission


11


during starting of the engine


10


. The combination speed limiter and transmission interlock system


20


may also include an inhibitor control circuit


28


that prevents the start control circuit


26


from causing the ignition control circuit


22


to prevent the igniter


14


from igniting the air-fuel mixture when the transmission switch


15


indicates the in-gear position of the transmission


11


during running of the engine


10


. The functional blocks of

FIG. 4

correspond to the like numbered blocks shown in broken lines in the detailed circuit schematic of

FIGS. 5 and 6

.





FIG. 5

is a schematic drawing of an analog version of the combination speed limiter and transmission interlock system


20


. Referring to

FIG. 5

, the portion of the circuitry used exclusively by the speed limiter includes the speed control circuit


24


. The speed control circuit


24


includes an electrical storage device or capacitor C


1


and a speed circuit


100


. The speed circuit


100


includes resistors R


2


, R


3


and R


4


, rectifiers D


1


and D


2


and zener diodes or switches Z


1


and Z


2


.




The portion of the circuitry used exclusively by the transmission interlock includes the start control circuit


26


and the inhibitor control circuit


28


. The transmission switch


15


is also associated with the transmission interlock. In one embodiment, the circuitry is connected to the transmission switch


15


via the electrical conduits TS


1


and TS


2


that extend external to the housing


17


. The start control circuit


26


includes a rectifier D


3


and a resistor R


5


. The inhibitor control circuit


28


includes an electrical storage device or capacitor C


3


, a rectifier D


4


, resistors R


6


, R


7


and R


8


and a semiconductor or other switch Q


1


.




Both the speed limiter and the transmission interlock utilize a prevention circuit


102


, the ignition control circuit


22


, a power node


104


, and a ground node


106


. The prevention circuit


102


includes an electrical storage device or capacitor C


2


and a resistor R


1


. The ignition control circuit


22


includes a silicon controlled rectifier or other switch SCR


1


and a resistor R


9


. In one embodiment, the power node


104


is connected to the coil


13


via the electrical conduit C that extends external to the housing


17


. The power node


104


preferably provides the circuitry electrical energy associated with the ignition pulse. In one embodiment, the ground node


106


is connected to the ground


18


via the electrical conduit G that extends external to the housing


17


.




During the leading half-cycle of the ignition pulse, the electric storage device C


1


charges via the rectifiers D


1


and D


2


. The zener diode Z


1


limits the voltage of the electrical storage device C


1


to a predetermined value regardless of the voltage of the ignition pulse. In addition to other functions, the zener diode Z


1


prevents excessive and/or transient voltages from adversely affecting the circuitry.




After the leading half-cycle of the ignition pulse reaches its peak and falls below the minimum voltage required to sustain conduction through the electrical storage device C


1


and the rectifiers D


1


and D


2


, the electrical storage device C


1


stops charging and begins to discharge through the speed circuit


100


. The speed circuit


100


receives the electrical energy discharged from the electrical storage device C


1


and generates an output signal corresponding to the electrical energy received. The voltage of the output signal depends upon whether the electrical energy received by the speed circuit


100


is above a minimum voltage value required to sustain conduction through the zener diode Z


2


. If the electrical energy received by the speed circuit


100


is above the minimum voltage value, the output signal is known as a trigger and is utilized to turn ON the switch SCR


1


. If the electrical energy received by the speed circuit


100


is below the minimum voltage value, the output signal is null and does not turn ON the switch SCR


1


.




In one embodiment, the switch SCR


1


includes a silicon controlled rectifier, however, any device that is capable of turning ON (or OFF) in response to a trigger signal could be used. Accordingly, other types of thyristors, such as a triac, could be used.




If the electrical energy received by the speed circuit


100


is above the minimum voltage value required for the output signal to be a trigger, then the electrical energy discharges from the positive terminal of the electrical storage device C


1


through the resistor R


3


, the zener diode Z


2


, the gate to cathode junction of the switch SCR


1


, the resistor R


2


, and back to the negative terminal of the electrical storage device C


1


. In one embodiment, the minimum voltage value is set by the zener diode Z


2


.




At low engine speeds, the electrical energy discharging from the electrical storage device C


1


drops below the minimum voltage value required by the speed circuit


100


to generate a trigger output signal before the center half-cycle of the ignition pulse begins. When the output signal is not a trigger and therefore is not turning ON the switch SCR


1


(the switch SCR


1


is therefore OFF) during the center half-cycle of the ignition pulse, the entire voltage of the ignition pulse is provided to the igniter


14


in a normal manner and combustion events may occur.




When the engine speed reaches a predetermined value, or limit speed, the electrical energy discharging from the electrical storage device C


1


remains above the minimum voltage value required by the speed circuit


100


to generate a trigger output signal after the center half-cycle of the ignition pulse begins. When the trigger output signal is turning ON the switch SCR


1


during the center half-cycle of the ignition pulse, the switch SCR


1


conducts and shunts the center half-cycle voltage of the ignition pulse through the resistor R


9


. The resistor R


9


acts as a current limiting resistor. Accordingly, the voltage of the ignition pulse is limited to a value too low to cause the igniter


14


to ignite. When the igniter


14


does not ignite at the appropriate time in the engine cycle, there is no combustion event, the speed of the engine


10


is reduced, and the engine speed therefore does not exceed the limit speed. In an alternative embodiment, the center half-cycle voltage of the ignition pulse could be shunted directly to ground


18


via the electrical conduit G, thereby shorting the ignition pulse and resulting in a reduction of the speed of the engine


10


.




The electrical storage device C


2


is positioned in parallel to the resistor R


1


to form the prevention circuit


102


. The prevention circuit


102


prevents any rapid change of voltage with respect to time from inadvertently turning ON the switch SCR


1


. In regard to the speed limiter, a rapid change of voltage with respect to time could occur due to a false transient trigger output signal. The resistor R


1


allows the electrical storage device C


2


to completely discharge between revolutions of the engine


10


(i.e., between each ignition pulse generated by the coil


13


) such that the prevention circuit


102


functions to prevent any rapid change of voltage throughout the entire operation of the engine


10


.




In one embodiment, the value of the resistor R


4


can be set or calibrated, thus making it possible to set or trim the limit speed for each combination speed limiter and transmission interlock system


20


produced. Such calibration may be desirable in applications that require a high degree of signal repeatability.




In the present invention and referring again to

FIG. 5

, the start control circuit


26


prevents the engine from starting when the transmission switch


15


indicates the transmission


11


is in the in-gear position by turning ON the switch SCR


1


during the center half-cycle of the ignition pulse. As discussed above, when turned ON, the switch SCR


1


conducts and shunts the voltage of the center half-cycle of the ignition pulse through the current limiting resistor R


9


and/or to ground


18


via the electrical conduit G. Accordingly, the voltage of the ignition pulse is limited to a value too low to cause the igniter


14


to ignite. When the igniter


14


does not ignite at the appropriate time, the engine does not start.




If the transmission switch


15


indicates the transmission


11


is in the neutral position when the operator attempts to start the engine, the start control circuit


26


does not prevent the engine


10


from starting. Once the engine


10


is running at a minimum engine speed, the inhibitor control circuit


28


is turned ON thereby preventing the start control circuit


26


from turning ON the switch SCR


1


. When the inhibitor control circuit


28


is turned ON, the switch SCR


1


remains OFF independent of whether the transmission switch


15


indicates the transmission is in the neutral position or the in-gear position. The start control circuit


26


is therefore inhibited from reducing the speed of the engine


10


(i.e., turning the switch SCR


1


ON) if the transmission


11


is shifted out of neutral when the engine is running above the minimum engine speed.




In one embodiment, the transmission switch


15


indicates the in-gear position when open and the neutral position when closed. Therefore, if one of the electrical conduits TS


1


and TS


2


is broken, the circuitry views the transmission switch


15


as being open and the engine


10


cannot start. In another embodiment, the transmission switch


15


position requirements may be reversed for operation.




When the transmission switch


15


is open during engine starting (i.e., the transmission


11


in the in-gear position), the switch SCR


1


is turned ON by a signal through the resistor R


5


and the rectifier D


3


of the start control circuit


26


to the cathode of the switch SCR


1


. When the switch SCR


1


turns ON it conducts and shunts the voltage of the center half-cycle of the ignition pulse through the resistor R


9


and/or shunts it to the ground


18


. As discussed above, the resistor R


9


acts as a current limiting resistor. Accordingly, the voltage of the ignition pulse is limited to a value too low to cause the igniter


14


to ignite and the engine does not start.




When the transmission switch


15


is closed during initial engine starting (i.e., the transmission


11


in the neutral position), there is a short circuit from the anode of the rectifier D


3


to the power node


104


. This short circuit condition prevents the start control circuit


26


from turning ON the switch SCR


1


and the voltage of the ignition pulse is thereby limited as discussed above. When the switch SCR


1


is OFF, the entire voltage of the ignition pulse is provided to the igniter


14


in a normal manner and combustion events can therefore occur.




If the engine begins running, the electrical storage device C


3


is charged through the resistor R


6


and the rectifier D


4


by the voltage of the ignition pulse. The electrical energy discharged from the electrical storage device C


3


turns ON the semiconductor switch Q


1


through the resistor R


7


. The semiconductor switch Q


1


may include a darlington transistor, although other types of switches may be used.




When the semiconductor switch Q


1


is turned ON while the engine is running, the output of the start control circuit


26


(i.e., the voltage present at the gate of the switch SCR


1


) is shunted to the ground node


106


through the semiconductor switch Q


1


, thereby preventing the output of the start control circuit


26


from reaching a sufficient voltage at the gate of the switch SCR


1


to turn ON the switch SCR


1


. As a result, the engine


10


is not shut down due to shifting the transmission


11


out of neutral when the engine


10


is running above the minimum engine speed.




The resistor R


8


may be used to select the engine speed between an engine starting speed and an engine running speed, at which the semiconductor switch Q


1


is turned ON. As a result, the resistor R


8


may be used to select the engine speed above which the inhibitor control circuit


28


inhibits the start control circuit


26


from shutting down the engine


10


due to the transmission


11


not being in neutral. Reducing the value of the resistor R


8


increases the engine speed at which the inhibitor control circuit


28


inhibits the start control circuit


26


. Increasing the value of the resistor R


8


tends to reduce the effects of the bouncing of the transmission switch


15


. The resistor R


8


forms a voltage divider with the resistor R


7


to determine what fraction of the electrical energy discharging from the electrical storage device C


3


is delivered to the base of the semiconductor switch Q


1


. When the fraction of voltage delivered to the base is reduced, it takes a larger amount of electrical energy discharging from the electrical storage device C


3


to reach the necessary biasing voltage for the semiconductor switch Q


1


to turn ON. The voltage signal from the coil


13


is proportional to the engine speed and therefore a higher engine speed is needed to charge the electrical storage device C


3


to a voltage high enough to bias the semiconductor switch Q


1


.




After the engine


10


has been shut down for any reason, the inhibitor control circuit


28


resets since the voltage from the electrical storage device C


3


is no longer present to keep the semiconductor switch Q


1


turned ON. During a subsequent restart attempt of the engine


10


, engine starting is prevented if the transmission switch


15


indicates the transmission


11


is not in the neutral position.




With respect to the transmission interlock, the prevention circuit


102


acts as a filter to prevent transient voltages from the output of the start control circuit


26


from turning ON the switch SCR


1


.




In one embodiment, the rectifiers D


1


-D


4


include diodes. In one embodiment, the resistors R


1


-R


9


include standard resistors, although any type of resistive device could be utilized. Resistors R


4


and R


8


may include variable resistors if tuning of the circuitry is necessary to meet system requirements. Although the switches Z


1


and Z


2


are illustrated as zener diodes, other types of switches may be utilized.





FIG. 6

is a schematic drawing of a digital version of the combination speed limiter and transmission interlock system


20


. Referring to

FIG. 6

, the circuitry includes a programmable device


200


and a memory device


202


. In one embodiment, the programmable device


200


is a PIC12C508 device 8-pin 8-bit CMOS micro-controller provided by Microchip Technology, Inc. of Chandler, Ariz. In one embodiment, the memory device


202


is a 24LC00 device 128-bit electrically erasable programmable read only memory (“EEPROM”) provided by Microchip Technology, Inc. The circuitry further includes analog components utilized to provide functions associated with the programmable device


200


and the memory device


202


. It should be understood that the digital version of circuitry of the present invention is capable of using other programmable devices, memory devices and analog components and that the programmable device


200


, the memory device


202


and the analog components (discussed below) are merely shown and described as examples of one such programmable device, one such memory device and such analog components. For example, in another embodiment a PIC12CE518 device 8-pin 8-bit CMOS micro-controller provided by Microchip Technology, Inc. may be utilized. The PIC12CE518 micro-controller includes an integral EEPROM memory device, thereby eliminating the need for a separate memory device


202


.




The portion of the circuitry used by the speed limiter includes the speed control circuit


24


(not shown in FIG.


6


). The speed control circuit


24


includes a speed circuit


204


and the programmable device


200


. The speed circuit


204


includes a zener diode or switch Z


4


, rectifiers D


6


and D


7


, resistors R


16


and R


17


and an electrical storage device or capacitor C


8


. A resistor R


18


is also associated with the speed circuit


204


.




The portion of the circuitry used by the transmission interlock includes the start control circuit


26


(not shown in

FIG. 6

) and the inhibitor control circuit


28


(not shown in FIG.


6


). The transmission switch


15


is also associated with the transmission interlock. In one embodiment, the circuitry is connected to the transmission switch


15


via the electrical conduits TS


1


and TS


2


that extend external to the housing


17


. Alternatively, the circuitry may be connected to the transmission switch


15


via only one electrical conduit that extends external to the housing and the other side of the transmission switch


15


may be connected to the ground


18


or the coil


13


external to the housing


17


. The start control circuit


26


includes a switch circuit


206


and the programmable device


200


. The switch circuit


206


includes resistors R


14


and R


15


and electrical storage device or capacitor C


7


. The inhibitor control circuit


28


includes the speed circuit


204


and the programmable device


200


.




Both the speed limiter and the transmission interlock further utilize the ignition control circuit


22


, a power supply circuit


208


, a brown-out circuit


210


, a power node


212


, a ground node


214


and a power signal node


216


. The ignition control circuit


22


includes rectifiers D


8


and D


9


, an electrical storage device or capacitor C


9


, resistors R


19


, R


20


and R


21


, a semiconductor or other switch Q


3


, and a sensitive gate triac or other switch SGT


1


. The resistor R


18


is also associated with the ignition control circuit


22


. The power supply circuit


208


includes electrical storage devices or capacitors C


4


, C


5


and C


6


, a resistor R


10


, a rectifier D


5


and a zener diode or switch Z


3


. The brown-out circuit


210


includes resistors R


11


, R


12


and R


13


and a semiconductor or other switch Q


2


. In one embodiment, the power node


212


is connected to the coil


13


via the electrical conduit C which extends external to the housing


17


. The power node


212


preferably provides the electrical energy associated with the ignition pulse. In one embodiment, the ground node


214


is connected to the ground


18


via the electrical conduit G which extends external to the housing


17


. The power node


212


, the ground node


214


and the power signal node


216


are illustrated as individual nodes, each node being electrically coupled to the other similarly numbered nodes.




The power supply circuit


208


is utilized to provide power (e.g., +5 volts) and ground (e.g., 0 volts) to the programmable device


200


and the memory device


202


. In one embodiment, the power node


212


and the ground node


214


are utilized by the power supply circuit


208


to provide power and ground to the programmable device


200


and the memory device


202


. The power signal node


216


provides a power signal to the circuitry. The power signal is generated when the electrical energy associated with the ignition pulse is filtered by the power supply circuit


208


. The ground node


214


is utilized directly to provide ground. Provision of power through the use of the power node


212


(via the power signal node


216


) thereby eliminates the need for a battery to provide power.




However, low speed characteristics of the ignition pulse result in the need for a power supply circuit that is efficient and that stores electrical energy. The power supply circuit


208


meets such demands. In other embodiments, other types of power supplies and/or power supply circuits may be utilized to provide power to the programmable device


200


and the memory device


202


.




The positive valued leading half-cycle and trailing half-cycle of the ignition pulse are utilized to generate the power signal that provides power to the programmable device


200


and the memory device


202


. During each of the leading half-cycles and the trailing half-cycles, the electric storage device C


4


charges via the rectifier D


5


. The electrical storage device C


4


is sized to provide the power signal to the programmable device


200


and the memory device


202


even when the crankshaft and the flywheel of the power train


9


are rotating at a slow speed (e.g., 300 revolutions per minute (“RPM”)). The power supply circuit


208


is configured to allow only the components of the ignition pulse having a voltage greater than the voltage drop across the rectifier D


5


(e.g., 0.7 volts) to be utilized to charge the electrical storage device C


4


.




After the leading half-cycle and the trailing half-cycle of the ignition pulse reach their peak and fall below the minimum voltage required to sustain conduction through the electrical storage device C


4


and the rectifier D


5


, the electrical storage device C


4


stops charging and begins to discharge through the resistor R


10


. Discharging of the electrical storage device C


4


through the resistor R


10


produces the power signal and charges the electrical storage devices C


5


and C


6


. The electrical storage device C


5


is designed to act as a bulk electrical storage device (i.e., provide electrical energy for the power signal when electrical storage device C


4


is not providing electrical energy for the power signal). The combination of the resistor R


10


, the electrical storage device C


5


and C


6


and the zener diode Z


3


acts as a filter (i.e., a low-pass filter) to remove noise from the power signal, to limit the voltage of the power signal to a predetermined value regardless of the amount of electrical energy stored in the electrical storage device C


4


, and to prevent transient voltages from adversely affecting the programmable device


200


and the memory device


202


.




The programmable device


200


and the memory device


202


are connected to the power signal node


216


at pin


1


and pin


5


, respectively. The programmable device


200


and the memory device


202


are connected to the ground node


214


at pin


8


and pin


2


, respectively. If the power signal drops below a level required to sustain operation of the programmable device


200


, but not to value that results in a power down of the programmable device


200


(e.g., approximately 0 volts), the brown-out circuit


210


detects the insufficient voltage and causes the programmable device


200


to perform a reset. The programmable device


200


is held in reset mode until the power signal returns to the level required to sustain operation of the programmable device


200


, or until the power signal drops to a level where the programmable device


200


is powered down. The memory device


202


does not include the same operational requirements as the programmable device


200


and can therefore be removed from the power signal at any time without requiring resetting.




The brown-out circuit


210


may be designed in accordance with a number of embodiments generally known in the art (e.g., those disclosed in the PIC12C508 device data sheet). Alternatively, a programmable device that includes brown-out functionality on-board may be utilized. The semiconductor switch Q


2


of the illustrated embodiment is designed to turn OFF when the power signal drops below a level such that the voltage at the base of the semiconductor switch Q


2


is lower than the voltage (i.e., biasing voltage) required to sustain conduction through the semiconductor switch Q


2


(e.g., 0.7 volts). The characteristics of the semiconductor switch Q


2


and the resistors R


11


and R


12


establish the level the power signal needs to drop below to cause a reset of the programmable device


200


. The illustrated brown-out circuit


210


is designed to cause a reset when the power signal drops to 2.8 volts. The programmable device


200


has a range of specified operating voltages from 2.5 volts to 5.5 volts. The programmable device


200


is connected to the brown-out circuit


210


at pin


4


. The semiconductor switch Q


2


may include a transistor, although other types of switches may be used.




The switch circuit


206


is configured to provide an input to the programmable device


200


corresponding to the position of the transmission


11


(e.g., the neutral position or the in-gear position). The programmable device


200


is connected to the switch circuit


206


at pin


6


. A pull up resistor internal to the programmable device


200


at pin


6


provides current to the switch circuit


206


. In one embodiment, a short circuit condition (i.e., logic


0


) is observed when the transmission switch


15


is closed (i.e., the transmission


11


is in the neutral position), and an open circuit condition (i.e., logic


1


) is observed when the transmission switch


15


is open (i.e., the transmission is in the in-gear position). In another embodiment, the transmission switch position requirements may be reversed for operation. In one embodiment, the threshold between the short circuit condition and the open circuit condition is a value less than 1000 ohms (e.g., 300 ohms). The combination of the resistor R


14


and the electrical storage device C


7


acts as a filter (i.e., a low-pass filter) to remove noise from the input to the programmable device


200


corresponding to the position of the transmission


11


, and to prevent transient voltages from adversely affecting the programmable device


200


.




The speed circuit


204


is configured to provide an input to the programmable device


200


corresponding to the speed of the engine


10


. In one embodiment, the speed circuit


204


provides an input to the programmable device


200


corresponding to each occurrence of the center half-cycle of the ignition pulse. Commonly, a single center half-cycle of the ignition pulse is generated each time the crankshaft and the flywheel of the power train


9


revolve (i.e., once per revolution). The speed of the engine


10


is typically expressed in terms of RPM. Thus, provision of an input corresponding to each revolution can be utilized by the programmable device


200


to determine the speed of the engine


10


(as discussed below).




As discussed above, the center half-cycle is commonly used to cause the igniter


14


to ignite. In a four-stroke engine, two ignition pulses may be generated for each engine cycle, and thus two center half-cycles of the ignition pulse may be generated for a single engine cycle. The second center half-cycle of the engine cycle may be limited or blanked such that the igniter


14


does not ignite because the second center half-cycle of the engine cycle is not utilized for a combustion event.




In one embodiment, the speed circuit


204


acts as a center half-cycle detector. The speed circuit


204


receives electrical energy from the power node


212


via the resistor R


18


. The zener diode Z


4


and the rectifier D


6


establish a threshold level (e.g., −5 volts) to ensure only the center half-cycle component of the ignition pulse is detected. The components (e.g., the leading half-cycle and the trailing half-cycle) of the ignition pulse that do not meet the threshold level are limited.




The programmable device


200


is connected to the speed circuit


204


at pin


7


. A pull up resistor internal to the programmable device


200


at pin


7


provides electrical energy to the speed circuit


204


. The electrical energy is utilized by the speed circuit


204


to charge the electrical storage device C


8


through the resistor R


17


. The rectifier D


7


protects the programmable device


200


from experiencing excessive negative current draw from pin


7


. In one embodiment, when the electrical storage device C


8


is charged, the programmable device


200


detects a logic


1


condition. The electrical storage device C


8


remain charged until electrical energy of the center half-cycle reaches the electrical storage device C


8


through the zener diode Z


4


, the rectifier D


6


and the resistor R


16


and causes the electrical storage device C


8


to quickly discharge. When the electrical storage device C


8


is discharged (i.e., discharged or only charged a nominal value, e.g., 2.5 volts), the programmable device


200


detects a logic


0


condition.




After a short period (e.g., 5 ms), the electrical energy provided to the speed circuit


204


by the programmable device


200


recharges the electrical storage device C


8


and programmable device


200


again detects a logic


1


condition. When the electrical storage device C


8


is charged, the electrical storage device C


8


is ready to detect the next occurrence of the center half-cycle. As discussed below, the programmable device


200


utilizes timers to determine the time between corresponding logic conditions to calculate the speed of the engine


10


.




The ignition control circuit


22


is configured to limit the voltage of the ignition pulse to a value too low to cause the igniter


14


to ignite by shunting the voltage of the ignition pulse to the ground node


214


and/or through a current limiting device (not shown). In the illustrated embodiment, the ignition control circuit


22


limits the voltage of the ignition pulse by shunting the voltage of the ignition pulse to the ground node


214


through the switch SCR


1


when the switch SGT


1


is turned ON. The rectifier D


9


ensures that only the center half-cycle of the ignition pulse is shunted to the ground node


214


. Generally, the switch SCR


1


is properly biased to turn ON when the semiconductor switch Q


3


is turned ON. The ignition control circuit


22


is configured to turn ON the semiconductor switch Q


3


when the programmable device


200


is not active and when the programmable device


200


provides an output signal corresponding to a limit condition YES. As discussed herein, the output signal corresponding to a limit condition YES may include a logic


1


condition and/or a lack of a logic


0


condition (i.e., no signal). The semiconductor switch Q


3


may include a transistor, although other types of switches may be used.




During each of the leading half-cycle and the trailing half-cycle of the ignition pulse, the electric storage device C


9


charges via the rectifier D


8


. The rectifier D


8


is configured to allow only the components of the ignition pulse having a voltage greater than the voltage drop across the rectifier D


8


(e.g., 0.7 volts) to be utilized to charge the electrical storage device C


9


.




After the leading half-cycle and the trailing half-cycle of the ignition pulse reach their peak and fall below the minimum voltage required to sustain conduction through the electrical storage device C


9


and the rectifier D


8


, the electrical storage device C


9


stops charging and begins to discharge. As the electrical energy of the electrical storage device C


9


discharges, a collector biasing voltage is generated at the collector of the semiconductor switch Q


3


. A base biasing voltage adequate to turn ON the semiconductor switch Q


3


may also be generated at the base of the semiconductor switch Q


3


if the programmable device


200


is not providing an output signal corresponding to a limit condition NO.




The collector biasing voltage is generated by the electrical energy discharging from the electrical storage device C


9


through the resistor R


19


. The base biasing voltage may be generated by the electrical energy discharging from the electrical storage device C


9


through the resistors R


20


and R


2


or by the electrical energy discharging from the electrical storage device C


9


through the resistors R


20


and R


21


in combination with electrical energy provided by the programmable device


200


when the programmable device


200


is providing an output signal corresponding to the limit condition YES. The programmable device


200


is connected to the ignition control circuit


22


at pin


2


and pin


3


(i.e., pin


2


and pin


3


are electrically coupled external to the programmable device


200


). In one embodiment, an output corresponding to the limit condition NO is logic


0


and an output corresponding to the limit condition YES is equivalent to a logic


1


. As discussed above, the limit condition YES may exist with no action on the part of the programmable device


200


(i.e., the signal present at pin


2


and pin


3


is a function of the electrical energy discharging from the electrical storage device C


9


through resistors R


20


and R


21


).




The signal output by the programmable device


200


in the logic


0


state decreases the base biasing voltage and the base current of the semiconductor switch Q


3


thereby causing the semiconductor switch Q


3


to turn OFF. The characteristics of the semiconductor switch Q


3


establish the levels of biasing voltages and base currents required to turn the semiconductor switch Q


3


ON and OFF.




The electrical storage device C


9


of the ignition control circuit


22


is designed to act as a bulk electrical storage device. The bulk electrical storage design of the electrical storage device C


9


allows for the center half-cycle of the ignition pulse to be shunted to the ground node


214


whenever generated if the programmable device


200


is not providing an output signal corresponding to the limit condition NO. The voltage provided by the electrical storage device C


9


is required to properly bias the semiconductor switch Q


3


to turn ON such that the switch SGT


1


turns ON to allow such shunting of the center half-cycle of the ignition pulse to the ground node


214


.




The programmable device


200


communicates with the memory device


202


via a SDA (serial data) line and a SCL (serial clock) line in accordance with the architecture of the programmable device


200


and the memory device


202


. The SDA line corresponds to pin


5


of the programmable device


200


and pin


3


of the memory device


202


. The SDA line is utilized to transfer data between the programmable device


200


and the memory device


202


. The SCL line corresponds to pin


6


of the programmable device


200


and pin


1


of the memory device


202


. The SCL line is utilized to synchronize the transfer of data between the programmable device


200


and the memory device


202


. A resistor R


22


is utilized as a pull-up resistor for the SDA line to properly bias pin


5


of the programmable device


200


. The resistor R


22


is connected to the power signal node


216


to provide such biasing.




The programmable device


200


generates data corresponding to the number of operating hours (or parts thereof) of the power train


9


. Such data is stored in the memory device


202


and is accessible for use in determining the number of operating hours of the power train


9


. The number of operating hours of the power train


9


is read from the combination speed limiter and transmission interlock system


20


when the power train


9


is not operating (i.e., the engine is not started). Because the power train


9


is not operating, the ignition pulse cannot be utilized to provide power to the programmable device


200


and the memory device


202


. In one embodiment, a battery (e.g., 9 volt battery) can be utilized as a temporary power source for the programmable device


200


and the memory device


202


by connecting the battery to the electrical conduits C and G that extend external of the housing


17


.




When the battery is utilized as a power source, the programmable device


200


recognizes that the speed of the engine is null (i.e., because the power train is not operating) and determines that the combination speed limiter and transmission interlock system


20


is in a service mode. The programmable device


200


communicates with the memory device


202


to determine the up-to-date number of operating hours of the power train


9


and outputs a signal corresponding to the number of operating hours of the power train


9


. In one embodiment, the programmable device


200


outputs a voltage signal that corresponds to the number of operating hours of the power train


9


(e.g., 0 volts=0 hours, 1 volt =100 hours, 2 volts=200 hours, 3 volts=300 hours, 4 volts=400 hours, 5 volts=500 hours and any fractional portion of a volt corresponds to a fractional portion of 100 hours). A volt meter may be utilized to read the output voltage signal. The voltage signal can be read by placing the leads of the volt meter on a portion of the electrical conduits G and TS


1


that extend external of the housing


17


. Once the number of operating hours of the power train


9


has been read, the battery may be removed and the power train


9


readied for operation.




The programmable device


200


utilizes a software program having a plurality of instructions, and interprets and executes the software instructions to perform speed limiter and transmission interlock functions. The software may also perform additional functions related to, among other things, calculation of the operating hours of the power train


9


.




The software used by the programmable device


200


is illustrated in the flow chart of FIG.


7


. Before the software is executed, the programmable device


200


is powered up as shown at step


100


. In order to power up the programmable device


200


using the power supply circuit


40


, the magnet disposed on the flywheel magnetically interacts with the coil


13


. The operator may cause the magnet to magnetically interact with the coil


13


by pulling the pull cord associated with the power train


9


, engaging an electric starter, or by otherwise rotating the flywheel. As the pull cord is pulled, the flywheel rotates and the magnet disposed on the rotating flywheel magnetically interacts with the coil


13


. As the magnet magnetically interacts with the coil


13


, the voltage of the ignition pulse illustrated in

FIG. 3

is generated. As discussed above, the leading half-cycle and the trailing half-cycle of the ignition pulse are utilized by the power supply circuit


208


to generate the power signal utilized to power up the programmable device


200


. Once the engine


10


of the power train


9


is running, the flywheel (which is coupled to the crankshaft) continues to rotate thereby allowing the power supply circuit


208


to generate a continuous power signal for the programmable device


200


.




If the operator performs a slow or blank pull when attempting to start the engine


10


, the leading half-cycle and the trailing half-cycle of the ignition pulse may not have enough voltage to produce a power signal that is adequate to power up the programmable device


200


. As discussed above, the brown-out circuit


210


is utilized to ensure the programmable device


200


only operates when the power signal is within the operating range of voltages of the programmable device


200


.




As shown at step


110


, when the brown-out circuit


210


resets the programmable device as discussed above, the programmable device


200


returns to the same portion of the software as is reached when the programmable device


200


is initially powered up.




As shown at step


120


, the software performs initialization by setting-up and configuring the programmable device


200


for operation. Initialization includes configuration of system registers including hardware port control registers, port input/output (“I/O”) registers, various timer registers and interrupt control registers. The system registers are used for operation of the programmable device


200


and for interfacing of the programmable device


200


with the other components of the combination speed limiter and transmission interlock system


20


.




As shown at step


130


, the software performs initial startup functions. At step


130


the software performs a check of the position of the transmission


11


. If the transmission


11


is in the in-gear position, the software generates an output corresponding to the limit condition YES that is then output to the ignition control circuit


22


. If the transmission is in the neutral position, the software generates an output corresponding to the limit condition NO that is then output to the ignition control circuit


22


. At step


130


the software also performs a check for the service mode discussed above. If no change is detected in the logic state of pin


7


over a set amount of time (i.e., no negative center half-cycles are detected) then the software determines that the speed of the engine


10


is null and that the combination speed limiter and transmission interlock system


20


is therefore in the service mode. When in the service mode, the software causes the programmable device


200


to communicate with the memory device


202


to determine the up-to-date number of operating hours of the power train


9


. The software then generates an output signal corresponding to the number of operating hours of the power train


9


. At step


130


, the software also starts the timer utilized to determine the number of operating hours of the power train


9


. The timer is designed to run continuously when the power train


9


is operating. The software periodically polls the timer throughout the software to determine if data corresponding to the number of operating hours of the power train


9


needs to be communicated to the memory device


202


. The data may be intermittently stored in the memory (e.g., RAM) of the programmable device


200


before it is communicated to and stored in the memory device


202


.




When the startup functions are completed, the software moves into the run loop portion of the software. As shown at step


140


, the software determines if a center half-cycle of the ignition pulse has been detected by the speed circuit


204


. As discussed above, the logic state of pin


7


changes when a center half-cycle is detected. If an engine revolution has not been detected the software returns to step


140


and continues to loop until an engine revolution is detected. If an engine revolution is not detected for a certain amount of time, the engine


10


may no longer be running and the programmable device


200


may therefore enter the reset mode and/or the power down mode (i.e., the power supply circuit


208


no longer can provide the continuous power signal because the electrical storage device C


4


cannot charge via the power node


212


).




If an engine revolution has been detected, the software moves to step


150


, and calculates the speed of the engine


10


based upon available data. The software utilizes a timer that times the time duration from one center half-cycle occurrence to the next center half-cycle occurrence. The time between two such occurrences is representative of the speed of the engine


10


(e.g., 200 msec corresponds to 300 RPM, 67 msec corresponds to 900 RPM, and the like). The software may also utilize an averaging function of any number of consecutive center half-cycle to center half-cycle times to determine an average engine speed.




As shown at step


160


, the software next determines if the transmission


11


is in the neutral position. If pin


6


is in a logic


0


state, the transmission switch


12


is indicating the transmission


11


is in the neutral position. If pin


6


is in a logic


1


state, the transmission switch


15


is indicating the transmission


11


is in the in-gear position. If the transmission


11


is in the in-gear position, the software proceeds to step


170


to determine if the engine is operating at or above the operational limit speed. If the transmission


11


is in the neutral position, the software proceeds to step


180


to determine if the engine


10


is operating at or above the pre-shift limit speed. Each limit speed can be defined in the software such that the voltage of the ignition pulse is limited to reduce the speed of the engine


10


.




If the software proceeds to step


170


and determines that the engine


10


is operating at or above the operation limit speed, the software proceeds to step


200


and generates an output corresponding to the limit condition YES. If the software proceeds to step


170


and determines that the engine


10


is not operating at or above the operational limit speed, the software proceeds to step


190


, and generates an output corresponding to the limit condition NO.




If the software proceeds to step


180


and determines that the engine


10


is operating at or above the pre-shift limit speed, the software proceeds to step


200


and generates an output corresponding to the limit condition YES. If the software proceeds to step


180


and determines that the engine is not operating at or above the pre-shift limit speed, the software proceeds to step


190


and generates an output corresponding to the limit condition NO.




After the software has executed step


190


or


200


, the software returns to the beginning of the run loop at step


140


and continues to perform speed limiter and transmission interlock functions.




If at any time the power signal drops to a level (e.g., approximately zero) at which the brown-out circuit


210


is no longer able to hold the programmable device


200


in reset mode, the programmable device


200


is powered down and the software is exited. Upon restarting the programmable device


200


the software begins at step


100


and then proceeds through the software as discussed above.




In one embodiment, the rectifiers D


5


-D


9


include diodes. In one embodiment, the resistors R


10


-R


22


include standard resistors, although any type of resistive device could be utilized. Although the switches Z


3


and Z


4


are illustrated as zener diodes, other types of switches may be utilized.




It should be understood that the combination speed limiter and transmission interlock system


20


may include circuits of other configurations. The analog version of circuitry and the digital version of circuitry discussed above are just two examples of such circuitry. Other circuits may include fewer or more components.




Thus, the invention provides, among other things, a combination speed limiter and transmission interlock system. Various features and advantages of the invention are set forth in the following claims.



Claims
  • 1. A combination speed limiter and transmission interlock system for an engine-transmission power train, the engine having a coil that outputs an ignition pulse and an igniter that ignites an air-fuel mixture, the transmission being interconnected to a switch that indicates one of a neutral position of the transmission and an in-gear position of the transmission, the combination speed limiter and transmission interlock system comprising:an ignition control circuit, connected in circuit with the coil, that prevents the igniter from igniting the air-fuel mixture; a speed control circuit, connected in circuit with the ignition control circuit, that causes the ignition control circuit to prevent the igniter from igniting the air-fuel mixture when the engine exceeds a limit speed; and a start control circuit, connected in circuit with the switch and the ignition control circuit, that causes the ignition control circuit to prevent the igniter from igniting the air-fuel mixture when the transmission switch indicates the in-gear position of the transmission during starting of the engine.
  • 2. The system of claim 1, wherein the engine-transmission power train includes an outboard motor.
  • 3. The system of claim 1, further comprising a single housing that substantially contains the combination speed limiter and transmission interlock system.
  • 4. The system of claim 3, further comprising a power node that is electrically coupled to the coil by an electrical conduit that extends external of the housing.
  • 5. The system of claim 3, further comprising a ground node that is electrically coupled to ground by an electrical conduit that extends external to the housing.
  • 6. The system of claim 3, wherein the start control circuit is electrically coupled to the switch by two electrical conduits that extend external to the housing.
  • 7. The system of claim 1, wherein the ignition control circuit further comprises a second switch that limits the voltage of the ignition pulse to prevent the igniter from igniting the air-fuel mixture.
  • 8. The system of claim 7, wherein the second switch includes a silicon controlled rectifier.
  • 9. The system of claim 7, wherein the second switch includes a transistor.
  • 10. The system of claim 7, wherein the second switch limits the voltage of the ignition pulse by shorting the ignition pulse to a ground.
  • 11. The system of claim 7, wherein the ignition control circuit further comprises a current limiting resistor, andwherein the second switch limits the voltage of the ignition pulse by shunting the ignition pulse through the current limiting resistor to ground.
  • 12. The system of claim 7, further comprising a prevention circuit that prevents transient signals from turning ON the second switch.
  • 13. The system of claim 12, wherein the prevention circuit includesa second electrical storage device, and a resistor that allows the second electrical storage device to discharge between operating cycles of the engine.
  • 14. The system of claim 7, wherein the speed control circuit causes the ignition control circuit to prevent the igniter from igniting the air-fuel mixture by turning ON the second switch when the engine exceeds the limit speed.
  • 15. The system of claim 14, wherein the speed control circuit further comprises an electrical storage device that receives electrical energy of the ignition pulse, andwherein the second switch is turned ON when the speed circuit receives electrical energy from the electrical storage device that is above a predetermined value.
  • 16. The system of claim 15, wherein the speed circuit further comprises a third switch that is responsive to the electrical energy received from the electrical storage device, wherein the predetermined value is set by the third switch.
  • 17. The system of claim 7, wherein the start control circuit causes the ignition control circuit to prevent the igniter from igniting the air-fuel mixture by turning ON the second switch when the first switch indicates the in-gear position of the transmission during starting of the engine.
  • 18. The system of claim 1, wherein the speed control circuit further comprises a limit speed resistor that can be set to establish the value of the limit speed of the engine.
  • 19. The system of claim 18, wherein the limit speed resistor includes a variable resistor.
  • 20. The system of claim 1, wherein the speed control circuit further comprises an electrical storage device that receives electrical energy of the ignition pulse.
  • 21. The system of claim 20, wherein the electrical storage device receives electrical energy of the ignition pulse during a leading half-cycle of the ignition pulse.
  • 22. The system of claim 20, wherein the speed control circuit further comprises a speed circuit that includes a second switch that limits the voltage of the electric storage device to a predetermined value regardless of the voltage of the ignition pulse.
  • 23. The system of claim 1, further comprising an inhibitor control circuit, connected in circuit with the ignition control circuit and the start control circuit, that prevents the start control circuit from causing the ignition control circuit to prevent the igniter from igniting the air-fuel mixture when the transmission switch indicates the in-gear position of the transmission during running of the engine.
  • 24. The system of claim 23, wherein the inhibitor control circuit further comprises a second switch connected such that the inhibitor control circuit is activated by turning ON the second switch.
  • 25. The system of claim 24, wherein the second switch includes a semiconductor switch.
  • 26. The system of claim 24, wherein the second switch is turned ON when a minimum engine speed is reached.
  • 27. The system of claim 26, wherein the value of the minimum engine speed is the engine speed required to drive the transmission.
  • 28. The system of claim 26, wherein the value of the minimum engine speed is adjustable.
  • 29. The system of claim 23, further comprising a reset circuit that resets the inhibitor control circuit when the engine is shut down.
  • 30. The system of claim 1, further comprising a programmable device connected in circuit with the ignition control circuit,wherein the speed control circuit includes a speed circuit that provides the programmable device with a speed signal corresponding to the speed of the engine, and wherein the start control circuit includes a switch circuit that provides the programmable device with a position signal corresponding to one of the neutral position of the transmission and the in-gear position of the transmission.
  • 31. The system of claim 30, wherein the programmable device utilizes the speed signal to calculate the speed of the engine.
  • 32. The system of claim 30, wherein the programmable device utilizes the position signal to determine if the transmission is in the neutral position.
  • 33. The system of claim 30, wherein the programmable device outputs a limit signal to the ignition control circuit to cause the ignition control circuit to prevent the igniter from igniting the air-fuel mixture when at least one predetermined condition exists.
  • 34. The system of claim 33, wherein the at least one predetermined condition exists when the value of the speed of the engine is above the value of a maximum operational limit speed.
  • 35. The system of claim 33, wherein the at least one predetermined condition exists when the transmission is in the in-gear position and the value of the speed of the engine is below the value of a minimum operational engine speed.
  • 36. The system of claim 33, wherein the at least one predetermined condition exists when the transmission is in the neutral position and the value of the speed of the engine is above the value of a minimum operational engine speed.
  • 37. The system of claim 33, wherein the ignition control circuit further comprises a second switch that turns ON in response to the limit signal.
  • 38. The system of claim 37, wherein the second switch includes a sensitive gate triac.
  • 39. The system of claim 37, wherein the second switch includes a transistor.
  • 40. The system of claim 30, wherein the programmable device outputs a limit signal to the ignition control circuit to prevent the ignition control circuit from preventing the igniter from igniting the air-fuel mixture when at least one predetermined condition exists.
  • 41. The system of claim 40, wherein the at least one predetermined condition exists when the value of the speed of the engine is below the value of a maximum operational limit speed and the transmission is in the neutral position.
  • 42. The system of claim 40, wherein the at least one predetermined condition exists when the transmission is in the in-gear position and the value of the speed of the engine is below the value of a maximum operational engine speed.
  • 43. The system of claim 30, further comprising a power supply circuit configured to provide a power signal to the programmable device.
  • 44. The system of claim 43, further comprising a brown-out circuit that provides a reset signal to the programmable device when the power signal drops below a predetermined value.
  • 45. The system of claim 30, wherein the speed circuit includes an electrical storage device that is responsive to a center half-cycle of the ignition pulse and that discharges when the center half-cycle is detected, thereby generating the speed signal.
  • 46. The system of claim 1, further comprising a device that outputs an operating hours signal corresponding to the number of operating hours of the power train.
  • 47. The system of claim 46, further comprising a single housing that substantially contains the combination speed limiter and transmission interlock system, and wherein the operating hours signal is a voltage that can be measured external to the housing using a volt meter.
  • 48. The system of claim 46, further comprising a memory device associated with the first device that stores data corresponding to a number of operating hours of the power train.
US Referenced Citations (23)
Number Name Date Kind
3689775 Smith et al. Sep 1972 A
3718128 Botker Feb 1973 A
3726265 Howard Apr 1973 A
3776204 Harris Dec 1973 A
3782084 Harkness Jan 1974 A
3875915 Anderson et al. Apr 1975 A
4033311 Burson Jul 1977 A
4074665 Patis Feb 1978 A
4144859 Ohki et al. Mar 1979 A
4163431 Wilkinson Aug 1979 A
4223657 Sato et al. Sep 1980 A
4404940 Sieja Sep 1983 A
4648366 Thornton-Trump Mar 1987 A
4726798 Davis Feb 1988 A
4776311 Venieres et al. Oct 1988 A
4817466 Kawamura et al. Apr 1989 A
4911126 Notaras et al. Mar 1990 A
4977877 Dykstra Dec 1990 A
5078104 Peterson, Jr. Jan 1992 A
5188069 Fiorenza, II Feb 1993 A
5245965 Andersson Sep 1993 A
6040767 Dykstra Mar 2000 A
6116212 Dykstra Sep 2000 A