Combination tool with oppositely deploying handles

Information

  • Patent Grant
  • 6357068
  • Patent Number
    6,357,068
  • Date Filed
    Thursday, January 11, 1996
    28 years ago
  • Date Issued
    Tuesday, March 19, 2002
    22 years ago
Abstract
A combination tool includes a tool head having a jaw mechanism with two jaws lying in a tool head plane. A first handle is pivotably attached to the jaw mechanism and rotatable in a first direction about a first pivot axle lying in the tool head plane, between a nested position wherein the first handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the first handle is coplanar with and remote from the jaw mechanism. A second handle is pivotably attached to the jaw mechanism and rotatable in a second direction, opposite to the first direction, about a second pivot axle lying in the tool head plane, between a nested position wherein the second handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the second handle is coplanar with and remote from the jaw mechanism. The combination tool further includes a set of blade tools including a first blade pivotably received in the first handle, and a second blade pivotably received in the second handle.
Description




BACKGROUND OF THE INVENTION




This invention relates to a combination tool with a jaw mechanism and handles, and, more particularly, to such a tool wherein the jaw mechanism and the handles deploy by rotation in opposite directions about axles lying in the plane of the jaw mechanism.




Implements with multiple deployable tools have long been known and used in the home, in the workplace, and in sporting applications. A folding pocket knife having two blades is an example. The blades are carried inside a handle for storage, and are selectively deployed, one at a time, when required to perform specific functions.




Pocket-knife-like devices, such as those produced by Wenger and Victorinox and commonly called “Swiss Army” knives, use this same principle extended to a plurality of tools carried within the body of the knife. Such implements typically incorporate a variety of types of blade-type tools, such as one or more sharpened blades, a screwdriver, an awl, a bottle opener, a magnifying glass, etc. The blade tools can also include mechanically functioning implements such as a pliers or scissors. The devices of this type are widely used and highly functional for many applications, but they have drawbacks. Generally, they are designed to be sufficiently small and light for carrying in a pocket and are therefore limited as to the strength and robustness of the tools. For example, the pliers or scissors found in Swiss Army knives are typically miniature in size and suited only for applications where large gripping forces are not required.




In recent years, devices known generically as “combination tools” have been developed and widely marketed. A combination tool typically is built around a jaw mechanism such as a full-size pliers head. The pliers head has handles fixed thereto. To make the combination tool compact yet capable of use in situations requiring the application of large forces, the handles are made deployable between a closed or nested position and an open or deployed position. When the handles are in the nested position, the combination tool is compact in size and can fit in a pocket or a pouch carried on a belt. When the handles are in the deployed position, they cooperate with the jaw mechanism to provide a full-size, full-strength pliers with which large forces can be applied.




A number of other types of blade tools are received in a folding manner within the handles themselves. As used herein in reference to tools received into the handles of the combination tool, or into the handle of a knife or comparable device, a “blade tool” refers to any relatively thin tool that is folded into one handle. Such blade tools are generally of the same types found in the Swiss Army knives, such as sharpened blades, screwdrivers, a bottle opener, a file, a small saw, an awl, etc. When a handle is in the deployed position, the blade tools folded into the handles are accessible and can be opened for use.




Combination tools of various designs are available from several manufacturers. The combination tools generally incorporate the features discussed above, and differ most noticeably in the mode of deployment of the pliers head. In the combination tool sold by Leatherman and described to some extent in U.S. Pat. Nos. 4,238,862 and 4,744,272, the handles fold open with a complex motion in the plane of the pliers movement. In the combination tool sold by Gerber and described in U.S. Pat. Nos. 5,142,721 and 5,142,844, the pliers head is slidably deployed from the handles. In the Paratool combination tool sold by SOG Specialty Knives and described in U.S. Pat. No. 5,267,366 and to some extent in U.S. Pat. Nos. 5,062,173, the handles fold in the same direction out of the plane of the pliers movement.




The existing tools, while functional, have drawbacks. The Leatherman tool requires a complex opening and closing motion and requires the user to grasp exposed channel edges of the handles when operating the pliers. The Gerber tool does not permit the handles to be opened to lie in a straight line, so that the use of the blade tools folded open from the handles is awkward in some instances and there is a risk of pinching the hand when the pliers are used. In the SOG Paratool, the pliers head is not easily moved between the nested and deployed positions, requiring a tab attachment to aid in the deployment. The SOG Paratool also produces an asymmetric clamping force when pressure is applied to the pliers head through the handles. In all cases, deployment of the pliers head can be difficult in some situations, such as when the user is wearing gloves.




There is a need for a combination tool that overcomes these and other problems, yet has the same advantages of other combination tools. The present invention fulfills this need, and further has related advantages.




SUMMARY OF THE INVENTION




The present invention provides a combination tool having a deployable jaw mechanism and folding handles with blade tools received in the handles. The combination tool is compact when the handles are nested, and fully functional when the handles are deployed. The handles are readily deployed or nested, even when the user is wearing gloves. When the handles are deployed and the combination tool is used as a pliers, the user grasps the folded side of the channel-shaped handle and can apply large clamping forces in a symmetric manner through the centerline of the combination tool and without discomfort. Any of the types of blade tools folded into the handles that are found on other types of combination tools, or other types of tools, can be used with the present approach. The combination tool has an “S” handle configuration that provides a large, comfortable gripping handle when the blade tools are to be used.




In accordance with the invention, a combination tool comprises a tool head including a jaw mechanism having two jaws lying in a tool head plane. A first handle is pivotably attached to the jaw mechanism and rotatable in a first direction about a first pivot axle lying in the tool head plane between a nested position wherein the first handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the first handle is coplanar with and remote from the jaw mechanism. A second handle is pivotably attached to the jaw mechanism and rotatable in a second direction (opposite to the first direction) about a second pivot axle lying in the tool head plane between a nested position wherein the second handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the second handle is coplanar with and remote from the jaw mechanism. The combination tool has a set of blade tools including a first blade pivotably received in the first handle, and a second blade pivotably received in the second handle. (As used herein in reference to blade tools received into the handles of the combination tool, a “blade” or “blade tool” refers to any relatively thin tool that is folded into the handle and received between the sides of the handle. Such a blade includes, but is not limited to, a sharpened knife blade, a screwdriver, a file, a small saw, an awl, a bottle opener, etc.)




In another embodiment, a combination tool comprises a tool head including a jaw mechanism having two jaws lying in a tool head plane, a first attachment lug extending from the jaw mechanism, and a second attachment lug extending from the jaw mechanism. A first handle mechanism includes a first handle pivotably attached to the first attachment lug of the tool head, and a first pivot axle lying in the tool head plane. The first handle is engaged to and rotatable about the first pivot axle in a first direction relative to the tool head plane between a nested position wherein the first handle is coplanar with the two jaws and adjacent to the two jaws and a deployed position wherein the first handle is coplanar with the two jaws and remote from the two jaws. A second handle mechanism includes a second handle pivotably attached to the second attachment lug of the tool head, and a second pivot axle lying in the tool head plane. The second handle is engaged to and rotatable about the second pivot axle in a second direction relative to the tool head plane between a nested position wherein the second handle is coplanar with the two jaws and adjacent to the two jaws and a deployed position wherein the second handle is coplanar with the two jaws and remote from the two jaws. The second direction is opposite to the first direction. There is a set of blade tools including a first blade pivotably received in the first handle and movable between a closed position wherein the first blade lies within the first handle and an open position wherein the first blade extends outside of the first handle, and a second blade pivotably received in the second handle and movable between a closed position wherein the second blade lies within the second handle and an open position wherein the second blade extends outside of the second handle. The first handle and the second handle are cooperatively shaped with the jaw mechanism such that the jaw mechanism is nested between and coplanar with the first handle and the second handle when the first handle and the second handle are in their nested positions and the first blade and the second blade are in their closed positions.




The first and second pivot axles may be angularly offset from each other, as by from about ½ to about 4 degrees. The first and second pivot axles may instead be collinear. In this latter form of the invention, the handles open with a lateral spacing that is constant or that increases as the handles move from the nested position to the deployed position (or conversely, a lateral spacing that decreases as the handles move from the deployed position to the nested position). The handles are conveniently moved laterally using a cam mechanism in either the pivot pin or the attachment leg and handle, or other type of lateral movement mechanism. Various detent structures for holding the handles in the open or closed positions can also be provided.




The present invention provides a combination tool that is more conveniently operated than existing types of combination tools. The handles are moved between the fully open and fully closed positions with an easily accomplished, straightforward circular motion that involves fewer, more natural movements than required for available combination tools. At intermediate positions of the handles, with one handle open and the other partially or completely closed, the blade tools in the handles are readily accessed and used. Other features and advantages of the present invention will be apparent from the following more detailed description of the preferred embodiment, taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a plan view of a combination tool with the handles fully unfolded to the deployed position;





FIG. 2

is a sectional view through one of the handles in

FIG. 1

, taken along line


2





2


;





FIG. 3

is a plan view of the combination tool of

FIG. 1

, with the handles fully folded to the nested position;





FIG. 4

is a side elevational view of the combination tool of

FIG. 1

in the configuration depicted in

FIG. 1

;





FIG. 5

is a side elevational view of the combination tool of

FIG. 1

, with the handles in a partially deployed position between the nested and deployed positions;





FIG. 6

is a side elevational view of the combination tool of

FIG. 1

, in the configuration depicted in

FIG. 3

;





FIG. 7

is an enlarged sectional view of a handle detent portion of the combination tool of

FIG. 1

, taken along lines


7





7


;





FIG. 8A

is an enlarged sectional view of the handle detent portion of the combination tool of

FIG. 3

, taken along lines


8





8


;





FIG. 8B

is an enlarged view of another embodiment of the detent structure;





FIG. 9

is a plan view of the combination tool of

FIG. 1

, with one of the handles in the deployed position and a tool opened therefrom, and the other of the handles in the nested position;





FIG. 10

is a fragmented plan view like that of

FIG. 1

, of an embodiment wherein the pivot axles are angularly offset from each other;





FIG. 11

is a plan view like that of

FIG. 1

, of an embodiment wherein the pivot axles are collinear and there is no lateral displacement mechanism for the handles;





FIG. 12

is a plan view like that of

FIG. 1

, of an embodiment wherein the pivot axles are collinear and the handles employ a first type of cam for lateral displacement;





FIG. 13

is a view of a detail of

FIG. 12

, taken along line


13





13


;





FIG. 14

is a plan view like that of

FIG. 1

, of an embodiment wherein the pivot axles are collinear and the handles employ a second type of cam for lateral displacement;





FIG. 15

is a plan view like that of

FIG. 1

, of an embodiment wherein the pivot axles are collinear and the handles are displaced laterally by repositioning of the jaw pivot, with the jaw pivot positioned for a small gap between the handles;





FIG. 16

is a plan view of the combination tool of

FIG. 15

, with the jaw pivot repositioned for a large gap between the handles;





FIG. 17

is a plan view of the combination tool of

FIG. 16

, with the pliers jaw opened;





FIG. 18

is a schematic elevational view of a second embodiment of a handle detent portion of the combination tool of

FIG. 1

;





FIG. 19

is an elevational view of a handle detent spring used in the embodiment of

FIG. 18

; and





FIG. 20

is a schematic elevational view of a third embodiment of a handle detent portion of the combination tool of

FIG. 1

;





FIG. 21

is a fragmented perspective view of a fourth embodiment of a handle detent of the combination tool of

FIG. 1

;





FIG. 22

is a fragmented perspective view of an embodiment of the combination tool wherein the pivot axles are collinear when the jaw mechanism is in the nested position; and





FIG. 23

is a fragmented perspective view of combination tool of

FIG. 22

, with the jaw mechanism in the deployed position.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

depicts a combination tool


20


having a tool head


22


and handles


24


and


26


attached thereto. The tool head


22


includes a jaw mechanism


28


, illustrated as a pliers jaw mechanism, having two jaw sides that pivot about a jaw pivot


29


. A first attachment lug


30


is fixed to one side of the jaw mechanism, and a second attachment lug


32


is fixed to the other side of the jaw mechanism.




The first handle


24


is pivotably attached to the first attachment leg


30


by a first pivot axle


35


that extends through the first attachment leg


30


and two arms


34


on the first handle


24


. As shown in

FIG. 2

, the first handle


24


preferably is in the form of a channel having a first side


36


, a second side


38


, and a web


40


connecting the first side


36


and the second side


38


. In this form, the sides


36


and


38


act as the arms


34


. The channel opens inwardly, or, stated alternatively, the web


40


is found on the outwardly facing side of the first handle


24


which is grasped by a person using the pliers of the combination tool


20


. A set of blade tools


42


is attached to that end of the first handle


24


that is remote from the pivot axle


35


. The set


42


includes at least one blade


44


, here illustrated as four blades, pivotably received in the channel form of the first handle and supported on a pivot pin


46


. The blade


44


can pivot between a closed position, shown in

FIG. 2

, wherein the blade is received in the channel of the handle, and an open position (not shown) wherein the blade is extended outside of the first handle


24


. As discussed previously, when the term “blade” is used herein in reference to deployable tools received into the handle of the combination tool, it refers to any relatively thin tool that is folded into the handle, regardless of the utilization of the tool. Such a “blade” therefore includes, but is not limited to, a sharpened knife blade, a screwdriver, an awl, a bottle opener, a file, a small saw, etc.




The second handle


26


is pivotably attached to the second attachment leg


32


by a second pivot axle


50


that extends through the second attachment leg


32


and two arms


52


on the second handle


26


. The second handle


26


is in the form of a channel of generally the same construction as the first handle


24


with two sides and a web, except that the channel of the second handle


26


opens to the left in the view of FIG.


1


. The set of deployable tools


42


includes at least one deployable blade pivotably affixed to an end of the second handle that is remote from the second pivot axle


50


with a pivot pin, as in the case of the first handle. The blades of the second handle


26


are pivotable between a closed position wherein the tools are received within the channel of the second handle, and an open position wherein the tools extend from the second handle.




FIGS.


1


and


3


-


6


illustrate the sequence of moving the handles


24


and


26


from the deployed or open position shown in

FIGS. 1 and 4

, through a partially deployed position shown in

FIG. 5

, and to a nested position shown in

FIGS. 3 and 6

. In the deployed position of

FIGS. 1 and 4

, the handles


24


and


26


lie in a tool head plane


54


, which is the plane in which the two jaws of the pliers jaw mechanism


28


open and close and which lies perpendicular to an axis


29


′ of the jaw pivot


29


. In the deployed position, the handles


24


and


26


are remote from the jaw mechanism


28


; that is, the handles do not lie adjacent to the jaw mechanism. Stops


60


prevent the handles


24


and


26


from being pivoted past this deployed position. As shown in

FIG. 4

, the handles


24


and


26


are closed toward the nested position by pivoting them in opposite directions


56


and


58


about the respective axles


35


and


50


(axle


35


is not in view in FIGS.


4


-


6


). Complete nesting or closure is accomplished when the handles


24


and


26


are pivoted 180° in opposite directions from the positions illustrated in

FIGS. 1 and 4

, to the position illustrated in

FIGS. 3 and 6

. At this point, the handles


24


and


26


and the jaw mechanism


28


are coplanar in the tool head plane


54


, and the jaw mechanism is adjacent to and nested between the two handles


24


and


26


.




For the greatest user convenience, the handles


24


and


26


are stably retained in the deployed (

FIGS. 1 and 4

) or in the nested (

FIGS. 3 and 6

) positions by detent mechanisms. The detent mechanisms provide a force that serves to hold the handles in the respective positions, but may be overcome by hand-applied force of the user. Any operable detent mechanism may be used, and some preferred detent mechanisms are illustrated in

FIGS. 7

,


8


,


18


,


19


, and


20


.




The detent mechanism


62


is illustrated in

FIGS. 7 and 8

for the handle


24


(the same approach is used for the handle


26


). The detent mechanism


62


includes a spring finger


63


formed as a leaf in the web


40


portion of the handle


24


. The first attachment lug


30


is formed with a cam-shaped surface


64


with a bore


65


therethrough to receive the first pivot axle


35


. The spring finger


63


is bent inwardly toward the bore


65


to ride on the cam-shaped surface


64


, so that the spring finger


63


serves as a cam follower. The distance from the center of the bore


65


to the surface


64


in a direction lying in the tool head plane


54


, distance p, is greater than the distance from the center of the bore


65


to the surface


64


in a direction lying perpendicular to the tool head plane


54


, distance s. When the handle


24


is in either the fully deployed position of

FIG. 7

or the fully nested position of

FIG. 8A

, the spring finger


63


relaxes inwardly toward the bore


65


. When the handle is moved away from either of these positions, as in the semi-deployed position of

FIG. 5

, the spring finger


63


is forced away from the bore


65


by its contact with the cam surface


64


. The cooperation of the cam surface


64


and the spring finger


63


thereby creates a restoring force tending to retain the handle in either the deployed or nested positions, but which restoring force can be overcome by hand force against the biasing force of the spring finger


63


.





FIGS. 7 and 8A

depict the spring finger


63


as integral with the web


40


of the handle


24


. As shown in

FIG. 8B

, the spring finger


63


may equivalently be supported on a channel-shaped spring support


300


that fits between the two arms of the handle


24


with a bore


302


in the spring support


300


aligned with the bore


65


, so that the pivot axle


35


extends through both bores


65


and


205


. The spring finger


63


is formed as a leaf on a web


304


of the spring support


300


, in the same position and with the same function as described above for the integral form of the spring finger


63


shown in

FIGS. 7 and 8A

. The approach of

FIG. 8B

may be preferably to that of

FIGS. 7 and 8A

in some circumstances, as the spring support


300


is fabricated as a separate piece and assembled to the handle


24


.




Another embodiment of a detent mechanism


200


is illustrated in FIG.


18


. The first attachment lug


30


includes two oppositely disposed raised cam surfaces


202


, extending outwardly from the lug


30


perpendicular to the tool head plane


54


when the handle


24


is either closed (as shown in

FIG. 18

) or open. A spring


204


, shown in greater detail in

FIG. 19

, fits between the two arms


34


of the handle


24


with a bore


205


in the spring


204


aligned with the bore


65


, so that the pivot axle


35


extends through both bores


65


and


205


. The spring


204


has two facing tabs


206


along its bottom surface. The tabs


206


are bent upwardly near their central regions, so as to engage the cam surfaces


202


and center the cam surfaces


202


between the tabs


206


when the handle


24


is either closed or open. To move the handle away from the closed location shown in

FIG. 18

, the leftmost tab


206


must be depressed by the hand force applied by the user of the tool as the handle


24


is opened.




A third embodiment of a detent mechanism


210


is illustrated in FIG.


20


. The lug


30


is generally cylindrical in shape without cam surfaces, but there are two oppositely disposed notches


212


at positions on the surface of the lug


30


perpendicular to the tool head plane


54


. A ball


214


is mounted to the inside of the one of the arms


34


and biased toward the lug


30


by a spring


216


. The ball


214


is positioned at a location on a line erected from the center of the bore


65


perpendicular to the plane


54


, such that the ball


214


engages one of the notches


212


when the handle


24


is either fully open or fully closed (as in FIG.


20


). The spring


216


provides a detent force in either of these positions.




A fourth embodiment of a detent mechanism


220


is illustrated in FIG.


21


. The detent mechanism


220


includes a leaf spring


222


fixed along the interior of one side of the handle


24


. An extension


224


of the leaf spring


222


engages the lug


30


, which has the same general form as that shown in

FIGS. 7-8

. The reaction between the surface of the lug


30


and the extension


224


creates a detent force when the handle


24


is either in the open (as shown in

FIG. 21

) or closed position. An oppositely disposed locking surface


226


of the leaf spring


222


contacts a butt end


228


of the blade


44


when the blade


44


is in its open position, thereby locking the blade into the open position. The blade


44


may be released from the open position by pushing the end of the leaf spring


222


containing the locking surface


226


inwardly away from the side


36


so that the locking surface


226


clears the butt end


228


and the blade


44


may be rotated toward its closed position. Thus, the leaf spring


222


serves double duty as a detent spring for the jaw mechanism


28


and as a side-lock locking mechanism for the blade


44


.




Returning to the discussion of the general structure of the tool,

FIG. 9

illustrates the preferred manner in which the handles are arranged, termed the “S” configuration, when one of the blades


44


is to be opened from one of the handles and used. In the case of the use of a blade


44


supported in the handle


24


, the handle


24


is moved to the deployed position. The other handle


26


is moved to the nested position lying adjacent to the jaw mechanism


28


. The handle


26


and the jaw mechanism


28


together form an ergonomically comfortable handle which the user grasps for secure holding and use of the blade


44


, when the blade is a sharpened cutting blade. The handle


26


and jaw mechanism


28


can be further rotated about the pivot axle


35


to bring the jaw mechanism


28


to the nested position with the blade


44


opened and extended, providing a double-thick grip, if the user desires. In the event that the blade


44


is a screwdriver, awl, or other type of blade that requires the application of a torque during service, the handle


26


may be positioned at a right angle to the tool head plane to give additional leverage for operation of the blade


44


. The present approach with oppositely folding handles thus provides great flexibility in selection of the most useful handle configuration for operating any selected blade.




The approach to the opening and closing of the handles is compatible with any of several configurations of the handles in relation to the tool head.

FIG. 10

shows a combination tool


20


wherein the pivot axles


35


and


50


are coplanar in the tool head plane


54


(the plane of the illustration of

FIG. 10

) but are angularly offset from each other by an angle A. The angle A is preferably from about ½ to about 4 degrees, most preferably about 2 degrees. The approach of angularly offset pivot axles has been described previously in U.S. Pat. No. 5,267,366 for a configuration in which the handles fold in the same direction as distinct from the present invention where the handles fold in opposite directions. With the approach of the present invention, the handles do not remain parallel to each other as they are rotated in opposite directions between the nested and deployed positions.




The present approach with angularly offset pivot axles has the advantage over that of the '366 patent in that the closing of the handles to the fully nested position, wherein the handles are coplanar with the tool head, is much more easily accomplished. In the design disclosed in the '366 patent, the two handles and the tool head are brought to the closed position simultaneously for interlocking. Considerable care must be taken to ensure that the three components (the two handles and the tool head) are moved to the coplanar, closed position simultaneously or the handles will not properly engage because of the shallow angle of approach of the two handles toward each other. In the present approach, the handles are brought to the nested position independently of each other, making closing easier.




A different approach is shown in

FIGS. 11-14

. In these embodiments, the pivot axles


35


and


50


are coplanar in the tool head plane


54


(the plane of the paper in the illustrations of

FIGS. 11

,


12


, and


14


), and are also coaxial along a common pivot axis


70


. As a result, the handles rotate parallel to each other as they are rotated in opposite directions between the nested and deployed positions. It is preferred that the attachment lugs


30


and


32


be configured so that there is a gap


72


between the handles


24


and


26


when the handles are in the deployed position, as shown in FIG.


11


. The gap


72


aids in avoiding the pinching of the user's hand during operation of the handles


24


and


26


to effect a pliers action. The provision of the gap


72


enlarges the envelope size of the combination tool when the handles are in the nested position, as compared with a case where there is no gap


72


. The dimension of the gap


72


is selected as a compromise between having a gap sufficiently large to avoid pinching the fingers of the user and the envelope size of the combination tool


20


. The gap


72


is preferably from about {fraction (1/16)} to about ½ inch, most preferably about ¼ inch in dimension.




To reduce the envelope size when the handles are rotated to the nested position, a mechanism to effect lateral movement of the handles


24


,


26


parallel to the common pivot axis


70


, simultaneously with the rotation of the handles about the common pivot axis, is provided. Four embodiments are illustrated in

FIGS. 12-17

and


22


-


23


. In the embodiment of

FIGS. 12-13

, a helical groove


74


is provided in each pivot axle


34


,


50


. The helical groove


74


acts as a cam surface. A cam follower, shown as a cam follower pin


76


, is placed into either the attachment leg


30


or the handle


26


. (Equivalently, a second helical groove that meshes with the helical groove


74


may be substituted for the cam follower pin


76


.) The cam follower pin


76


engages the helical groove


74


, causing the handle


26


to move laterally parallel to the common pivot axis


70


when the handle


26


is rotated about the pivot axis


70


during movement of the handle


26


between the nested and deployed positions. The sense of the helical groove is selected such that the rotational movement of the handle


26


moves the handles laterally apart (but while staying parallel) as they are rotated toward the open position, thereby establishing the gap


72


. Rotation of the handle


26


toward the nested position causes it to move laterally toward the other handle


24


(again while staying parallel) to close any gap therebetween and reduce the envelope size when the handles are brought to the fully nested position. This approach also has the important advantage that the angle of approach of the handles as they near the fully nested position is greater than for the approach of

FIG. 10

, making meshing and closure of the handles easier than for the approach of FIG.


10


.




In another embodiment for accomplishing the lateral movement of the handles parallel to the common pivot axis


70


during rotation between the nested and deployed positions, camming surfaces are provided on those portions of the lateral sides of the attachment leg


32


and respective sides of the arms


52


. As shown in

FIG. 14

, facing cam surfaces


78


,


80


and


82


,


84


are provided on the sides of the attachment leg


32


and the arms


52


. The cam surface


78


on an inner arm


52




a


rides against the facing cam surface


80


on the attachment leg


32


. The cam surface


82


on an outer arm


52




b


rides against the facing cam surface


84


on the attachment leg


30


. The cam surfaces are selected such that the arms


24


,


26


move apart from each other (while staying parallel to each other), parallel to the common pivot axis


70


, when the arms


24


and


26


are rotated toward the deployed position to define the gap


72


. Conversely, the arms


24


and


26


move toward each other (while staying parallel to each other), parallel to the common pivot axis


70


, when the arms


24


and


26


are rotated toward the nested position. This approach yields the same advantages as described for the embodiment of

FIGS. 12-13

.




Another embodiment is illustrated in

FIGS. 15-17

. In this form, a jaw pivot


90


extends upwardly from one of the jaw members


92


of the pliers tool head


22


. The jaw pivot is cylindrical with flats


94


formed on opposite sides thereof. A two-lobed bore


96


with lobes


96




a


and


96




b


extends through the other of the jaw members


98


. Each of the lobes


96




a


and


96




b


is a portion of a cylinder. The dimension of the opening between the two lobes


96




a


and


96




b


and the spacing between the flats


92


are cooperatively chosen so that either of the lobes can rotate on the jaw pivot and also so that the jaw pivot


90


can be slipped between either of the lobes


96




a


and


96




b


by aligning the flats with the opening. This approach is known for conventional pliers.




The combination tool is illustrated in

FIG. 15

with the jaw pivot


90


residing in the bore lobe


96




a


, resulting in a small gap


72


between the handles


24


and


26


. If the jaw pivot


90


is moved to the bore lobe


96




b


, the gap


72


is substantially larger to lessen the likelihood of pinching of the palm of the hand of the user as the jaw mechanism is operated. As a secondary benefit, when the jaws


92


and


98


are opened, the jaws will accommodate a larger gripped object


100


when the jaw pivot is positioned in the bore lobe


96




a


than when it is in the bore lobe


96




b


. The positioning of the jaw pivot


90


relative to the lobes


96




a


and


96




b


thus determines both the size of the gap


72


between the handles and the size of the object


100


that may be gripped, as well as the leverage and force that may be applied to the gripped object


100


.





FIGS. 22 and 23

illustrate another approach to the jaw opening and closing configuration in the nested and deployed positions, respectively. The jaw mechanism


28


is pivotably attached by a handle pivot pin


240


extending perpendicular to the plane


54


, to a handle pivot body


242


. The handle pivot body


242


is, in turn, pivotably attached between the arms


34


by the pivot axle


35


. The arms


34


are not parallel, but instead are tapered by a small amount, on the order of about ½-4 degrees, most preferably 2 degrees, with respect to each other. When the jaw mechanism


28


is in the nested position of

FIG. 22

, an axis


246


of the jaw mechanism


28


is aligned with an axis


244


of the handle


24


. When the jaw mechanism


28


is opened to the deployed position of

FIG. 23

by pivoting on the axle


35


, the jaw mechanism


28


also pivots in the plane


54


on the pivot pin


240


so that the axis


246


of the jaw mechanism


28


is angularly offset from the axis


244


of the handle


24


by an angle B, preferably on the order of about ½-4 degrees. This angular offset creates the gap between the handles as the handles are opened, so that the hand of the user is not pinched when the handles are operated to operate the jaw mechanism.




Although particular embodiments of the invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not to be limited except as by the appended claims.



Claims
  • 1. A combination tool, comprising:a tool head including a jaw mechanism having two jaws lying in a tool head plane, a first attachment lug extending from the jaw mechanism, and a second attachment lug extending from the jaw mechanism; a first handle mechanism including a first handle pivotably attached to the first attachment lug of the tool head, and a first pivot axle lying in the tool head plane, the first handle being engaged to and rotatable about the first pivot axle in a first direction relative to the tool head plane between a nested position wherein the first handle is coplanar with the two jaws and adjacent to the two jaws and a deployed position wherein the first handle is coplanar with the two jaws and remote from the two jaws;a second handle mechanism including a second handle pivotably attached to the second attachment lug of the tool head, and a second pivot axle lying in the tool head plane, the second handle being engaged to and rotatable about the second pivot axle in a second direction relative to the tool head plane between a nested position wherein the second handle is coplanar with the two jaws and adjacent to the two jaws and a deployed position wherein the second handle is coplanar with the two jaws and remote from the two jaws, the second direction being opposite to the first direction;a set of blade tools including a first blade pivotably received in the first handle and movable between a closed position wherein the first blade lies within the first handle and an open position wherein the first blade extends outside of the first handle, and a second blade pivotably received in the second handle and movable between a closed position wherein the second blade lies within the second handle and an open position wherein the second blade extends outside of the second handle, the first handle and the second handle being cooperatively shaped with the jaw mechanism such that the jaw mechanism is nested between and coplanar with the first handle and the second handle when the first handle and the second handle are in their nested positions and the first blade and the second blade are in their closed positions.
  • 2. The combination tool of claim 1, further includinga first handle detent in the deployed position, and a second handle detent in the deployed position.
  • 3. The combination tool of claim 1, further includinga first handle detent in the nested position, and a second handle detent in the nested position.
  • 4. The combination tool of claim 1, wherein the first pivot axle and the second pivot axle are angularly offset from each other.
  • 5. The combination tool of claim 1, wherein the first pivot axle and the second pivot axle are angularly offset from each other by an amount of from about ½ to about 4 degrees.
  • 6. The combination tool of claim 1, wherein the first pivot axle and the second pivot axle are collinear.
  • 7. The combination tool of claim 6,wherein the first handle mechanism further includes means for driving the first handle parallel to the first pivot axle as the first handle is rotated about the first pivot axle from its deployed position toward its nested position, and wherein the second handle mechanism further includes means for driving the second handle parallel to the second pivot axle as the second handle is rotated about the second pivot axle from its deployed position toward its nested position.
  • 8. The combination tool of claim 6,wherein the first handle mechanism further includes a helical first-handle cam groove on the first pivot axle, and a first-handle cam follower on one of the first attachment lug and the first handle, wherein the first-handle cam follower is engaged to the first-handle cam groove.
  • 9. The combination tool of claim 8,wherein the second handle mechanism further includes a helical second-handle cam groove on the second pivot axle, and a second-handle cam follower on one of the second attachment lug and the second handle, wherein the second-handle cam follower is engaged to the second-handle cam groove.
  • 10. The combination tool of claim 6,wherein the first handle mechanism further includes a first-handle first cam surface on the first attachment lug, and a first-handle second cam surface on the first handle, wherein the first-handle first cam surface is engaged to the second-handle second cam surface such that the first handle is driven parallel to the first pivot axle as the first handle is rotated about the first pivot axle from its deployed position toward its nested position.
  • 11. The combination tool of claim 10,wherein the second handle mechanism further includes a second-handle first cam surface on the second attachment lug, and a second-handle second cam surface on the second handle, wherein the second-handle first cam surface is engaged to the second-handle second cam surface such that the second handle is driven parallel to the second pivot axle as the second handle is rotated about the second pivot axle from its deployed position toward its nested position.
  • 12. The combination tool of claim 1, wherein the jaw mechanism comprises a pliers jaw.
  • 13. The combination tool of claim 1, wherein the first handle and the second handle are each in the form of a channel having a first side lying parallel to the tool head plane, a second side lying parallel to the tool head plane, and a web connecting the first side and the second side.
  • 14. The combination tool of claim 1, wherein the jaw mechanism comprisesa jaw pivot pin extending from the first attachment lug perpendicular to the tool head plane, and a two-lobed bore extending through the second attachment lug and receiving the jaw pivot pin therethrough.
  • 15. The combination tool of claim 1, wherein the first handle further includes a handle pivot therein at a location adjacent to the first pivot axle and disposed perpendicular to the first pivot axle.
  • 16. A combination tool, comprising:a tool head including a jaw mechanism having two jaws lying in a tool head plane; a first handle pivotably attached to the jaw mechanism and rotatable in a first direction about a first pivot axle lying in the tool head plane between a nested position wherein the first handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the first handle is coplanar with and remote from the jaw mechanism, a second handle pivotably attached to the jaw mechanism and rotatable in a second direction about a second pivot axle lying in the tool head plane between a nested position wherein the second handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the second handle is coplanar with and remote from the jaw mechanism; and a set of blade tools including a first blade pivotably received in the first handle, and a second blade pivotably received in the second handle.
  • 17. The combination tool of claim 16, wherein the first pivot axle and the second pivot axle are angularly offset from each other.
  • 18. The combination tool of claim 16, wherein the first pivot axle and the second pivot axle are collinear.
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