Information
-
Patent Grant
-
6357068
-
Patent Number
6,357,068
-
Date Filed
Thursday, January 11, 199629 years ago
-
Date Issued
Tuesday, March 19, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 007 118
- 081 4275
- 081 1772
- 081 1774
- 081 1776
- 030 255
- 030 153
- 030 143
- 030 155
- 030 122
-
International Classifications
-
Abstract
A combination tool includes a tool head having a jaw mechanism with two jaws lying in a tool head plane. A first handle is pivotably attached to the jaw mechanism and rotatable in a first direction about a first pivot axle lying in the tool head plane, between a nested position wherein the first handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the first handle is coplanar with and remote from the jaw mechanism. A second handle is pivotably attached to the jaw mechanism and rotatable in a second direction, opposite to the first direction, about a second pivot axle lying in the tool head plane, between a nested position wherein the second handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the second handle is coplanar with and remote from the jaw mechanism. The combination tool further includes a set of blade tools including a first blade pivotably received in the first handle, and a second blade pivotably received in the second handle.
Description
BACKGROUND OF THE INVENTION
This invention relates to a combination tool with a jaw mechanism and handles, and, more particularly, to such a tool wherein the jaw mechanism and the handles deploy by rotation in opposite directions about axles lying in the plane of the jaw mechanism.
Implements with multiple deployable tools have long been known and used in the home, in the workplace, and in sporting applications. A folding pocket knife having two blades is an example. The blades are carried inside a handle for storage, and are selectively deployed, one at a time, when required to perform specific functions.
Pocket-knife-like devices, such as those produced by Wenger and Victorinox and commonly called “Swiss Army” knives, use this same principle extended to a plurality of tools carried within the body of the knife. Such implements typically incorporate a variety of types of blade-type tools, such as one or more sharpened blades, a screwdriver, an awl, a bottle opener, a magnifying glass, etc. The blade tools can also include mechanically functioning implements such as a pliers or scissors. The devices of this type are widely used and highly functional for many applications, but they have drawbacks. Generally, they are designed to be sufficiently small and light for carrying in a pocket and are therefore limited as to the strength and robustness of the tools. For example, the pliers or scissors found in Swiss Army knives are typically miniature in size and suited only for applications where large gripping forces are not required.
In recent years, devices known generically as “combination tools” have been developed and widely marketed. A combination tool typically is built around a jaw mechanism such as a full-size pliers head. The pliers head has handles fixed thereto. To make the combination tool compact yet capable of use in situations requiring the application of large forces, the handles are made deployable between a closed or nested position and an open or deployed position. When the handles are in the nested position, the combination tool is compact in size and can fit in a pocket or a pouch carried on a belt. When the handles are in the deployed position, they cooperate with the jaw mechanism to provide a full-size, full-strength pliers with which large forces can be applied.
A number of other types of blade tools are received in a folding manner within the handles themselves. As used herein in reference to tools received into the handles of the combination tool, or into the handle of a knife or comparable device, a “blade tool” refers to any relatively thin tool that is folded into one handle. Such blade tools are generally of the same types found in the Swiss Army knives, such as sharpened blades, screwdrivers, a bottle opener, a file, a small saw, an awl, etc. When a handle is in the deployed position, the blade tools folded into the handles are accessible and can be opened for use.
Combination tools of various designs are available from several manufacturers. The combination tools generally incorporate the features discussed above, and differ most noticeably in the mode of deployment of the pliers head. In the combination tool sold by Leatherman and described to some extent in U.S. Pat. Nos. 4,238,862 and 4,744,272, the handles fold open with a complex motion in the plane of the pliers movement. In the combination tool sold by Gerber and described in U.S. Pat. Nos. 5,142,721 and 5,142,844, the pliers head is slidably deployed from the handles. In the Paratool combination tool sold by SOG Specialty Knives and described in U.S. Pat. No. 5,267,366 and to some extent in U.S. Pat. Nos. 5,062,173, the handles fold in the same direction out of the plane of the pliers movement.
The existing tools, while functional, have drawbacks. The Leatherman tool requires a complex opening and closing motion and requires the user to grasp exposed channel edges of the handles when operating the pliers. The Gerber tool does not permit the handles to be opened to lie in a straight line, so that the use of the blade tools folded open from the handles is awkward in some instances and there is a risk of pinching the hand when the pliers are used. In the SOG Paratool, the pliers head is not easily moved between the nested and deployed positions, requiring a tab attachment to aid in the deployment. The SOG Paratool also produces an asymmetric clamping force when pressure is applied to the pliers head through the handles. In all cases, deployment of the pliers head can be difficult in some situations, such as when the user is wearing gloves.
There is a need for a combination tool that overcomes these and other problems, yet has the same advantages of other combination tools. The present invention fulfills this need, and further has related advantages.
SUMMARY OF THE INVENTION
The present invention provides a combination tool having a deployable jaw mechanism and folding handles with blade tools received in the handles. The combination tool is compact when the handles are nested, and fully functional when the handles are deployed. The handles are readily deployed or nested, even when the user is wearing gloves. When the handles are deployed and the combination tool is used as a pliers, the user grasps the folded side of the channel-shaped handle and can apply large clamping forces in a symmetric manner through the centerline of the combination tool and without discomfort. Any of the types of blade tools folded into the handles that are found on other types of combination tools, or other types of tools, can be used with the present approach. The combination tool has an “S” handle configuration that provides a large, comfortable gripping handle when the blade tools are to be used.
In accordance with the invention, a combination tool comprises a tool head including a jaw mechanism having two jaws lying in a tool head plane. A first handle is pivotably attached to the jaw mechanism and rotatable in a first direction about a first pivot axle lying in the tool head plane between a nested position wherein the first handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the first handle is coplanar with and remote from the jaw mechanism. A second handle is pivotably attached to the jaw mechanism and rotatable in a second direction (opposite to the first direction) about a second pivot axle lying in the tool head plane between a nested position wherein the second handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the second handle is coplanar with and remote from the jaw mechanism. The combination tool has a set of blade tools including a first blade pivotably received in the first handle, and a second blade pivotably received in the second handle. (As used herein in reference to blade tools received into the handles of the combination tool, a “blade” or “blade tool” refers to any relatively thin tool that is folded into the handle and received between the sides of the handle. Such a blade includes, but is not limited to, a sharpened knife blade, a screwdriver, a file, a small saw, an awl, a bottle opener, etc.)
In another embodiment, a combination tool comprises a tool head including a jaw mechanism having two jaws lying in a tool head plane, a first attachment lug extending from the jaw mechanism, and a second attachment lug extending from the jaw mechanism. A first handle mechanism includes a first handle pivotably attached to the first attachment lug of the tool head, and a first pivot axle lying in the tool head plane. The first handle is engaged to and rotatable about the first pivot axle in a first direction relative to the tool head plane between a nested position wherein the first handle is coplanar with the two jaws and adjacent to the two jaws and a deployed position wherein the first handle is coplanar with the two jaws and remote from the two jaws. A second handle mechanism includes a second handle pivotably attached to the second attachment lug of the tool head, and a second pivot axle lying in the tool head plane. The second handle is engaged to and rotatable about the second pivot axle in a second direction relative to the tool head plane between a nested position wherein the second handle is coplanar with the two jaws and adjacent to the two jaws and a deployed position wherein the second handle is coplanar with the two jaws and remote from the two jaws. The second direction is opposite to the first direction. There is a set of blade tools including a first blade pivotably received in the first handle and movable between a closed position wherein the first blade lies within the first handle and an open position wherein the first blade extends outside of the first handle, and a second blade pivotably received in the second handle and movable between a closed position wherein the second blade lies within the second handle and an open position wherein the second blade extends outside of the second handle. The first handle and the second handle are cooperatively shaped with the jaw mechanism such that the jaw mechanism is nested between and coplanar with the first handle and the second handle when the first handle and the second handle are in their nested positions and the first blade and the second blade are in their closed positions.
The first and second pivot axles may be angularly offset from each other, as by from about ½ to about 4 degrees. The first and second pivot axles may instead be collinear. In this latter form of the invention, the handles open with a lateral spacing that is constant or that increases as the handles move from the nested position to the deployed position (or conversely, a lateral spacing that decreases as the handles move from the deployed position to the nested position). The handles are conveniently moved laterally using a cam mechanism in either the pivot pin or the attachment leg and handle, or other type of lateral movement mechanism. Various detent structures for holding the handles in the open or closed positions can also be provided.
The present invention provides a combination tool that is more conveniently operated than existing types of combination tools. The handles are moved between the fully open and fully closed positions with an easily accomplished, straightforward circular motion that involves fewer, more natural movements than required for available combination tools. At intermediate positions of the handles, with one handle open and the other partially or completely closed, the blade tools in the handles are readily accessed and used. Other features and advantages of the present invention will be apparent from the following more detailed description of the preferred embodiment, taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a plan view of a combination tool with the handles fully unfolded to the deployed position;
FIG. 2
is a sectional view through one of the handles in
FIG. 1
, taken along line
2
—
2
;
FIG. 3
is a plan view of the combination tool of
FIG. 1
, with the handles fully folded to the nested position;
FIG. 4
is a side elevational view of the combination tool of
FIG. 1
in the configuration depicted in
FIG. 1
;
FIG. 5
is a side elevational view of the combination tool of
FIG. 1
, with the handles in a partially deployed position between the nested and deployed positions;
FIG. 6
is a side elevational view of the combination tool of
FIG. 1
, in the configuration depicted in
FIG. 3
;
FIG. 7
is an enlarged sectional view of a handle detent portion of the combination tool of
FIG. 1
, taken along lines
7
—
7
;
FIG. 8A
is an enlarged sectional view of the handle detent portion of the combination tool of
FIG. 3
, taken along lines
8
—
8
;
FIG. 8B
is an enlarged view of another embodiment of the detent structure;
FIG. 9
is a plan view of the combination tool of
FIG. 1
, with one of the handles in the deployed position and a tool opened therefrom, and the other of the handles in the nested position;
FIG. 10
is a fragmented plan view like that of
FIG. 1
, of an embodiment wherein the pivot axles are angularly offset from each other;
FIG. 11
is a plan view like that of
FIG. 1
, of an embodiment wherein the pivot axles are collinear and there is no lateral displacement mechanism for the handles;
FIG. 12
is a plan view like that of
FIG. 1
, of an embodiment wherein the pivot axles are collinear and the handles employ a first type of cam for lateral displacement;
FIG. 13
is a view of a detail of
FIG. 12
, taken along line
13
—
13
;
FIG. 14
is a plan view like that of
FIG. 1
, of an embodiment wherein the pivot axles are collinear and the handles employ a second type of cam for lateral displacement;
FIG. 15
is a plan view like that of
FIG. 1
, of an embodiment wherein the pivot axles are collinear and the handles are displaced laterally by repositioning of the jaw pivot, with the jaw pivot positioned for a small gap between the handles;
FIG. 16
is a plan view of the combination tool of
FIG. 15
, with the jaw pivot repositioned for a large gap between the handles;
FIG. 17
is a plan view of the combination tool of
FIG. 16
, with the pliers jaw opened;
FIG. 18
is a schematic elevational view of a second embodiment of a handle detent portion of the combination tool of
FIG. 1
;
FIG. 19
is an elevational view of a handle detent spring used in the embodiment of
FIG. 18
; and
FIG. 20
is a schematic elevational view of a third embodiment of a handle detent portion of the combination tool of
FIG. 1
;
FIG. 21
is a fragmented perspective view of a fourth embodiment of a handle detent of the combination tool of
FIG. 1
;
FIG. 22
is a fragmented perspective view of an embodiment of the combination tool wherein the pivot axles are collinear when the jaw mechanism is in the nested position; and
FIG. 23
is a fragmented perspective view of combination tool of
FIG. 22
, with the jaw mechanism in the deployed position.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1
depicts a combination tool
20
having a tool head
22
and handles
24
and
26
attached thereto. The tool head
22
includes a jaw mechanism
28
, illustrated as a pliers jaw mechanism, having two jaw sides that pivot about a jaw pivot
29
. A first attachment lug
30
is fixed to one side of the jaw mechanism, and a second attachment lug
32
is fixed to the other side of the jaw mechanism.
The first handle
24
is pivotably attached to the first attachment leg
30
by a first pivot axle
35
that extends through the first attachment leg
30
and two arms
34
on the first handle
24
. As shown in
FIG. 2
, the first handle
24
preferably is in the form of a channel having a first side
36
, a second side
38
, and a web
40
connecting the first side
36
and the second side
38
. In this form, the sides
36
and
38
act as the arms
34
. The channel opens inwardly, or, stated alternatively, the web
40
is found on the outwardly facing side of the first handle
24
which is grasped by a person using the pliers of the combination tool
20
. A set of blade tools
42
is attached to that end of the first handle
24
that is remote from the pivot axle
35
. The set
42
includes at least one blade
44
, here illustrated as four blades, pivotably received in the channel form of the first handle and supported on a pivot pin
46
. The blade
44
can pivot between a closed position, shown in
FIG. 2
, wherein the blade is received in the channel of the handle, and an open position (not shown) wherein the blade is extended outside of the first handle
24
. As discussed previously, when the term “blade” is used herein in reference to deployable tools received into the handle of the combination tool, it refers to any relatively thin tool that is folded into the handle, regardless of the utilization of the tool. Such a “blade” therefore includes, but is not limited to, a sharpened knife blade, a screwdriver, an awl, a bottle opener, a file, a small saw, etc.
The second handle
26
is pivotably attached to the second attachment leg
32
by a second pivot axle
50
that extends through the second attachment leg
32
and two arms
52
on the second handle
26
. The second handle
26
is in the form of a channel of generally the same construction as the first handle
24
with two sides and a web, except that the channel of the second handle
26
opens to the left in the view of FIG.
1
. The set of deployable tools
42
includes at least one deployable blade pivotably affixed to an end of the second handle that is remote from the second pivot axle
50
with a pivot pin, as in the case of the first handle. The blades of the second handle
26
are pivotable between a closed position wherein the tools are received within the channel of the second handle, and an open position wherein the tools extend from the second handle.
FIGS.
1
and
3
-
6
illustrate the sequence of moving the handles
24
and
26
from the deployed or open position shown in
FIGS. 1 and 4
, through a partially deployed position shown in
FIG. 5
, and to a nested position shown in
FIGS. 3 and 6
. In the deployed position of
FIGS. 1 and 4
, the handles
24
and
26
lie in a tool head plane
54
, which is the plane in which the two jaws of the pliers jaw mechanism
28
open and close and which lies perpendicular to an axis
29
′ of the jaw pivot
29
. In the deployed position, the handles
24
and
26
are remote from the jaw mechanism
28
; that is, the handles do not lie adjacent to the jaw mechanism. Stops
60
prevent the handles
24
and
26
from being pivoted past this deployed position. As shown in
FIG. 4
, the handles
24
and
26
are closed toward the nested position by pivoting them in opposite directions
56
and
58
about the respective axles
35
and
50
(axle
35
is not in view in FIGS.
4
-
6
). Complete nesting or closure is accomplished when the handles
24
and
26
are pivoted 180° in opposite directions from the positions illustrated in
FIGS. 1 and 4
, to the position illustrated in
FIGS. 3 and 6
. At this point, the handles
24
and
26
and the jaw mechanism
28
are coplanar in the tool head plane
54
, and the jaw mechanism is adjacent to and nested between the two handles
24
and
26
.
For the greatest user convenience, the handles
24
and
26
are stably retained in the deployed (
FIGS. 1 and 4
) or in the nested (
FIGS. 3 and 6
) positions by detent mechanisms. The detent mechanisms provide a force that serves to hold the handles in the respective positions, but may be overcome by hand-applied force of the user. Any operable detent mechanism may be used, and some preferred detent mechanisms are illustrated in
FIGS. 7
,
8
,
18
,
19
, and
20
.
The detent mechanism
62
is illustrated in
FIGS. 7 and 8
for the handle
24
(the same approach is used for the handle
26
). The detent mechanism
62
includes a spring finger
63
formed as a leaf in the web
40
portion of the handle
24
. The first attachment lug
30
is formed with a cam-shaped surface
64
with a bore
65
therethrough to receive the first pivot axle
35
. The spring finger
63
is bent inwardly toward the bore
65
to ride on the cam-shaped surface
64
, so that the spring finger
63
serves as a cam follower. The distance from the center of the bore
65
to the surface
64
in a direction lying in the tool head plane
54
, distance p, is greater than the distance from the center of the bore
65
to the surface
64
in a direction lying perpendicular to the tool head plane
54
, distance s. When the handle
24
is in either the fully deployed position of
FIG. 7
or the fully nested position of
FIG. 8A
, the spring finger
63
relaxes inwardly toward the bore
65
. When the handle is moved away from either of these positions, as in the semi-deployed position of
FIG. 5
, the spring finger
63
is forced away from the bore
65
by its contact with the cam surface
64
. The cooperation of the cam surface
64
and the spring finger
63
thereby creates a restoring force tending to retain the handle in either the deployed or nested positions, but which restoring force can be overcome by hand force against the biasing force of the spring finger
63
.
FIGS. 7 and 8A
depict the spring finger
63
as integral with the web
40
of the handle
24
. As shown in
FIG. 8B
, the spring finger
63
may equivalently be supported on a channel-shaped spring support
300
that fits between the two arms of the handle
24
with a bore
302
in the spring support
300
aligned with the bore
65
, so that the pivot axle
35
extends through both bores
65
and
205
. The spring finger
63
is formed as a leaf on a web
304
of the spring support
300
, in the same position and with the same function as described above for the integral form of the spring finger
63
shown in
FIGS. 7 and 8A
. The approach of
FIG. 8B
may be preferably to that of
FIGS. 7 and 8A
in some circumstances, as the spring support
300
is fabricated as a separate piece and assembled to the handle
24
.
Another embodiment of a detent mechanism
200
is illustrated in FIG.
18
. The first attachment lug
30
includes two oppositely disposed raised cam surfaces
202
, extending outwardly from the lug
30
perpendicular to the tool head plane
54
when the handle
24
is either closed (as shown in
FIG. 18
) or open. A spring
204
, shown in greater detail in
FIG. 19
, fits between the two arms
34
of the handle
24
with a bore
205
in the spring
204
aligned with the bore
65
, so that the pivot axle
35
extends through both bores
65
and
205
. The spring
204
has two facing tabs
206
along its bottom surface. The tabs
206
are bent upwardly near their central regions, so as to engage the cam surfaces
202
and center the cam surfaces
202
between the tabs
206
when the handle
24
is either closed or open. To move the handle away from the closed location shown in
FIG. 18
, the leftmost tab
206
must be depressed by the hand force applied by the user of the tool as the handle
24
is opened.
A third embodiment of a detent mechanism
210
is illustrated in FIG.
20
. The lug
30
is generally cylindrical in shape without cam surfaces, but there are two oppositely disposed notches
212
at positions on the surface of the lug
30
perpendicular to the tool head plane
54
. A ball
214
is mounted to the inside of the one of the arms
34
and biased toward the lug
30
by a spring
216
. The ball
214
is positioned at a location on a line erected from the center of the bore
65
perpendicular to the plane
54
, such that the ball
214
engages one of the notches
212
when the handle
24
is either fully open or fully closed (as in FIG.
20
). The spring
216
provides a detent force in either of these positions.
A fourth embodiment of a detent mechanism
220
is illustrated in FIG.
21
. The detent mechanism
220
includes a leaf spring
222
fixed along the interior of one side of the handle
24
. An extension
224
of the leaf spring
222
engages the lug
30
, which has the same general form as that shown in
FIGS. 7-8
. The reaction between the surface of the lug
30
and the extension
224
creates a detent force when the handle
24
is either in the open (as shown in
FIG. 21
) or closed position. An oppositely disposed locking surface
226
of the leaf spring
222
contacts a butt end
228
of the blade
44
when the blade
44
is in its open position, thereby locking the blade into the open position. The blade
44
may be released from the open position by pushing the end of the leaf spring
222
containing the locking surface
226
inwardly away from the side
36
so that the locking surface
226
clears the butt end
228
and the blade
44
may be rotated toward its closed position. Thus, the leaf spring
222
serves double duty as a detent spring for the jaw mechanism
28
and as a side-lock locking mechanism for the blade
44
.
Returning to the discussion of the general structure of the tool,
FIG. 9
illustrates the preferred manner in which the handles are arranged, termed the “S” configuration, when one of the blades
44
is to be opened from one of the handles and used. In the case of the use of a blade
44
supported in the handle
24
, the handle
24
is moved to the deployed position. The other handle
26
is moved to the nested position lying adjacent to the jaw mechanism
28
. The handle
26
and the jaw mechanism
28
together form an ergonomically comfortable handle which the user grasps for secure holding and use of the blade
44
, when the blade is a sharpened cutting blade. The handle
26
and jaw mechanism
28
can be further rotated about the pivot axle
35
to bring the jaw mechanism
28
to the nested position with the blade
44
opened and extended, providing a double-thick grip, if the user desires. In the event that the blade
44
is a screwdriver, awl, or other type of blade that requires the application of a torque during service, the handle
26
may be positioned at a right angle to the tool head plane to give additional leverage for operation of the blade
44
. The present approach with oppositely folding handles thus provides great flexibility in selection of the most useful handle configuration for operating any selected blade.
The approach to the opening and closing of the handles is compatible with any of several configurations of the handles in relation to the tool head.
FIG. 10
shows a combination tool
20
wherein the pivot axles
35
and
50
are coplanar in the tool head plane
54
(the plane of the illustration of
FIG. 10
) but are angularly offset from each other by an angle A. The angle A is preferably from about ½ to about 4 degrees, most preferably about 2 degrees. The approach of angularly offset pivot axles has been described previously in U.S. Pat. No. 5,267,366 for a configuration in which the handles fold in the same direction as distinct from the present invention where the handles fold in opposite directions. With the approach of the present invention, the handles do not remain parallel to each other as they are rotated in opposite directions between the nested and deployed positions.
The present approach with angularly offset pivot axles has the advantage over that of the '366 patent in that the closing of the handles to the fully nested position, wherein the handles are coplanar with the tool head, is much more easily accomplished. In the design disclosed in the '366 patent, the two handles and the tool head are brought to the closed position simultaneously for interlocking. Considerable care must be taken to ensure that the three components (the two handles and the tool head) are moved to the coplanar, closed position simultaneously or the handles will not properly engage because of the shallow angle of approach of the two handles toward each other. In the present approach, the handles are brought to the nested position independently of each other, making closing easier.
A different approach is shown in
FIGS. 11-14
. In these embodiments, the pivot axles
35
and
50
are coplanar in the tool head plane
54
(the plane of the paper in the illustrations of
FIGS. 11
,
12
, and
14
), and are also coaxial along a common pivot axis
70
. As a result, the handles rotate parallel to each other as they are rotated in opposite directions between the nested and deployed positions. It is preferred that the attachment lugs
30
and
32
be configured so that there is a gap
72
between the handles
24
and
26
when the handles are in the deployed position, as shown in FIG.
11
. The gap
72
aids in avoiding the pinching of the user's hand during operation of the handles
24
and
26
to effect a pliers action. The provision of the gap
72
enlarges the envelope size of the combination tool when the handles are in the nested position, as compared with a case where there is no gap
72
. The dimension of the gap
72
is selected as a compromise between having a gap sufficiently large to avoid pinching the fingers of the user and the envelope size of the combination tool
20
. The gap
72
is preferably from about {fraction (1/16)} to about ½ inch, most preferably about ¼ inch in dimension.
To reduce the envelope size when the handles are rotated to the nested position, a mechanism to effect lateral movement of the handles
24
,
26
parallel to the common pivot axis
70
, simultaneously with the rotation of the handles about the common pivot axis, is provided. Four embodiments are illustrated in
FIGS. 12-17
and
22
-
23
. In the embodiment of
FIGS. 12-13
, a helical groove
74
is provided in each pivot axle
34
,
50
. The helical groove
74
acts as a cam surface. A cam follower, shown as a cam follower pin
76
, is placed into either the attachment leg
30
or the handle
26
. (Equivalently, a second helical groove that meshes with the helical groove
74
may be substituted for the cam follower pin
76
.) The cam follower pin
76
engages the helical groove
74
, causing the handle
26
to move laterally parallel to the common pivot axis
70
when the handle
26
is rotated about the pivot axis
70
during movement of the handle
26
between the nested and deployed positions. The sense of the helical groove is selected such that the rotational movement of the handle
26
moves the handles laterally apart (but while staying parallel) as they are rotated toward the open position, thereby establishing the gap
72
. Rotation of the handle
26
toward the nested position causes it to move laterally toward the other handle
24
(again while staying parallel) to close any gap therebetween and reduce the envelope size when the handles are brought to the fully nested position. This approach also has the important advantage that the angle of approach of the handles as they near the fully nested position is greater than for the approach of
FIG. 10
, making meshing and closure of the handles easier than for the approach of FIG.
10
.
In another embodiment for accomplishing the lateral movement of the handles parallel to the common pivot axis
70
during rotation between the nested and deployed positions, camming surfaces are provided on those portions of the lateral sides of the attachment leg
32
and respective sides of the arms
52
. As shown in
FIG. 14
, facing cam surfaces
78
,
80
and
82
,
84
are provided on the sides of the attachment leg
32
and the arms
52
. The cam surface
78
on an inner arm
52
a
rides against the facing cam surface
80
on the attachment leg
32
. The cam surface
82
on an outer arm
52
b
rides against the facing cam surface
84
on the attachment leg
30
. The cam surfaces are selected such that the arms
24
,
26
move apart from each other (while staying parallel to each other), parallel to the common pivot axis
70
, when the arms
24
and
26
are rotated toward the deployed position to define the gap
72
. Conversely, the arms
24
and
26
move toward each other (while staying parallel to each other), parallel to the common pivot axis
70
, when the arms
24
and
26
are rotated toward the nested position. This approach yields the same advantages as described for the embodiment of
FIGS. 12-13
.
Another embodiment is illustrated in
FIGS. 15-17
. In this form, a jaw pivot
90
extends upwardly from one of the jaw members
92
of the pliers tool head
22
. The jaw pivot is cylindrical with flats
94
formed on opposite sides thereof. A two-lobed bore
96
with lobes
96
a
and
96
b
extends through the other of the jaw members
98
. Each of the lobes
96
a
and
96
b
is a portion of a cylinder. The dimension of the opening between the two lobes
96
a
and
96
b
and the spacing between the flats
92
are cooperatively chosen so that either of the lobes can rotate on the jaw pivot and also so that the jaw pivot
90
can be slipped between either of the lobes
96
a
and
96
b
by aligning the flats with the opening. This approach is known for conventional pliers.
The combination tool is illustrated in
FIG. 15
with the jaw pivot
90
residing in the bore lobe
96
a
, resulting in a small gap
72
between the handles
24
and
26
. If the jaw pivot
90
is moved to the bore lobe
96
b
, the gap
72
is substantially larger to lessen the likelihood of pinching of the palm of the hand of the user as the jaw mechanism is operated. As a secondary benefit, when the jaws
92
and
98
are opened, the jaws will accommodate a larger gripped object
100
when the jaw pivot is positioned in the bore lobe
96
a
than when it is in the bore lobe
96
b
. The positioning of the jaw pivot
90
relative to the lobes
96
a
and
96
b
thus determines both the size of the gap
72
between the handles and the size of the object
100
that may be gripped, as well as the leverage and force that may be applied to the gripped object
100
.
FIGS. 22 and 23
illustrate another approach to the jaw opening and closing configuration in the nested and deployed positions, respectively. The jaw mechanism
28
is pivotably attached by a handle pivot pin
240
extending perpendicular to the plane
54
, to a handle pivot body
242
. The handle pivot body
242
is, in turn, pivotably attached between the arms
34
by the pivot axle
35
. The arms
34
are not parallel, but instead are tapered by a small amount, on the order of about ½-4 degrees, most preferably 2 degrees, with respect to each other. When the jaw mechanism
28
is in the nested position of
FIG. 22
, an axis
246
of the jaw mechanism
28
is aligned with an axis
244
of the handle
24
. When the jaw mechanism
28
is opened to the deployed position of
FIG. 23
by pivoting on the axle
35
, the jaw mechanism
28
also pivots in the plane
54
on the pivot pin
240
so that the axis
246
of the jaw mechanism
28
is angularly offset from the axis
244
of the handle
24
by an angle B, preferably on the order of about ½-4 degrees. This angular offset creates the gap between the handles as the handles are opened, so that the hand of the user is not pinched when the handles are operated to operate the jaw mechanism.
Although particular embodiments of the invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not to be limited except as by the appended claims.
Claims
- 1. A combination tool, comprising:a tool head including a jaw mechanism having two jaws lying in a tool head plane, a first attachment lug extending from the jaw mechanism, and a second attachment lug extending from the jaw mechanism; a first handle mechanism including a first handle pivotably attached to the first attachment lug of the tool head, and a first pivot axle lying in the tool head plane, the first handle being engaged to and rotatable about the first pivot axle in a first direction relative to the tool head plane between a nested position wherein the first handle is coplanar with the two jaws and adjacent to the two jaws and a deployed position wherein the first handle is coplanar with the two jaws and remote from the two jaws;a second handle mechanism including a second handle pivotably attached to the second attachment lug of the tool head, and a second pivot axle lying in the tool head plane, the second handle being engaged to and rotatable about the second pivot axle in a second direction relative to the tool head plane between a nested position wherein the second handle is coplanar with the two jaws and adjacent to the two jaws and a deployed position wherein the second handle is coplanar with the two jaws and remote from the two jaws, the second direction being opposite to the first direction;a set of blade tools including a first blade pivotably received in the first handle and movable between a closed position wherein the first blade lies within the first handle and an open position wherein the first blade extends outside of the first handle, and a second blade pivotably received in the second handle and movable between a closed position wherein the second blade lies within the second handle and an open position wherein the second blade extends outside of the second handle, the first handle and the second handle being cooperatively shaped with the jaw mechanism such that the jaw mechanism is nested between and coplanar with the first handle and the second handle when the first handle and the second handle are in their nested positions and the first blade and the second blade are in their closed positions.
- 2. The combination tool of claim 1, further includinga first handle detent in the deployed position, and a second handle detent in the deployed position.
- 3. The combination tool of claim 1, further includinga first handle detent in the nested position, and a second handle detent in the nested position.
- 4. The combination tool of claim 1, wherein the first pivot axle and the second pivot axle are angularly offset from each other.
- 5. The combination tool of claim 1, wherein the first pivot axle and the second pivot axle are angularly offset from each other by an amount of from about ½ to about 4 degrees.
- 6. The combination tool of claim 1, wherein the first pivot axle and the second pivot axle are collinear.
- 7. The combination tool of claim 6,wherein the first handle mechanism further includes means for driving the first handle parallel to the first pivot axle as the first handle is rotated about the first pivot axle from its deployed position toward its nested position, and wherein the second handle mechanism further includes means for driving the second handle parallel to the second pivot axle as the second handle is rotated about the second pivot axle from its deployed position toward its nested position.
- 8. The combination tool of claim 6,wherein the first handle mechanism further includes a helical first-handle cam groove on the first pivot axle, and a first-handle cam follower on one of the first attachment lug and the first handle, wherein the first-handle cam follower is engaged to the first-handle cam groove.
- 9. The combination tool of claim 8,wherein the second handle mechanism further includes a helical second-handle cam groove on the second pivot axle, and a second-handle cam follower on one of the second attachment lug and the second handle, wherein the second-handle cam follower is engaged to the second-handle cam groove.
- 10. The combination tool of claim 6,wherein the first handle mechanism further includes a first-handle first cam surface on the first attachment lug, and a first-handle second cam surface on the first handle, wherein the first-handle first cam surface is engaged to the second-handle second cam surface such that the first handle is driven parallel to the first pivot axle as the first handle is rotated about the first pivot axle from its deployed position toward its nested position.
- 11. The combination tool of claim 10,wherein the second handle mechanism further includes a second-handle first cam surface on the second attachment lug, and a second-handle second cam surface on the second handle, wherein the second-handle first cam surface is engaged to the second-handle second cam surface such that the second handle is driven parallel to the second pivot axle as the second handle is rotated about the second pivot axle from its deployed position toward its nested position.
- 12. The combination tool of claim 1, wherein the jaw mechanism comprises a pliers jaw.
- 13. The combination tool of claim 1, wherein the first handle and the second handle are each in the form of a channel having a first side lying parallel to the tool head plane, a second side lying parallel to the tool head plane, and a web connecting the first side and the second side.
- 14. The combination tool of claim 1, wherein the jaw mechanism comprisesa jaw pivot pin extending from the first attachment lug perpendicular to the tool head plane, and a two-lobed bore extending through the second attachment lug and receiving the jaw pivot pin therethrough.
- 15. The combination tool of claim 1, wherein the first handle further includes a handle pivot therein at a location adjacent to the first pivot axle and disposed perpendicular to the first pivot axle.
- 16. A combination tool, comprising:a tool head including a jaw mechanism having two jaws lying in a tool head plane; a first handle pivotably attached to the jaw mechanism and rotatable in a first direction about a first pivot axle lying in the tool head plane between a nested position wherein the first handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the first handle is coplanar with and remote from the jaw mechanism, a second handle pivotably attached to the jaw mechanism and rotatable in a second direction about a second pivot axle lying in the tool head plane between a nested position wherein the second handle lies coplanar with and adjacent to the jaw mechanism and a deployed position wherein the second handle is coplanar with and remote from the jaw mechanism; and a set of blade tools including a first blade pivotably received in the first handle, and a second blade pivotably received in the second handle.
- 17. The combination tool of claim 16, wherein the first pivot axle and the second pivot axle are angularly offset from each other.
- 18. The combination tool of claim 16, wherein the first pivot axle and the second pivot axle are collinear.
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GB |
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GB |
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GB |
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SU |